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Table of Contents
Related Manuals for Wood-mizer LTAGA-PLCBN
Summary of Contents for Wood-mizer LTAGA-PLCBN
- Page 1 LTAGA-PLCBN SHARPENER (Safety, Operation, Maintenance & Parts Manual) LTAGA-PLCBN rev. D Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. August 2001 Form #944...
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Page 2: Table Of Contents
Table of Contents Section-Page SECTION 1 SAFETY & GENERAL INFORMATION Electrical Safety......................1-2 Blade Handling......................1-2 Machine Operation ....................1-3 Sharpener Components....................1-4 Control Panel Components..................1-5 SECTION 2 SETUP & OPERATION Blade Support Installation ..................2-1 Blade Rest Bolt Location................... 2-2 Sharpener Head Angle Adjustment ................ - Page 3 Table of Contents Section-Page SECTION 6 REPLACEMENT PARTS How To Use The Parts List ..................6-1 Blade Support Assembly ..................6-2 Grinder Assembly...................... 6-3 Sharpener Mounting Plate and Blade Clamp Assembly ........... 6-5 Oil Pump/Pan......................6-6 Cam Assembly......................6-7 Cover Assembly ......................6-9 Angled template.......................
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Page 4: Section 1 Safety & General Information
Safety & General Information SECTION 1 SAFETY & GENERAL INFORMATION This symbol calls your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. This symbol accompanies a signal word. The word DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. -
Page 5: Electrical Safety
Safety & General Information Electrical Safety Electrical Safety DANGER! Make sure all electrical installation, service and/or maintenance work is performed by a qualified elec- trician and is in accordance with applicable electrical codes. DANGER! HAZARDOUS VOLTAGE can cause shock, burns, or death. SHUT OFF & LOCK OUT POWER before performing service in any area of this machine. -
Page 6: Machine Operation
Safety & General Information Machine Operation Machine Operation DANGER! Make sure all guards and covers are in place and secured before operating the sharpener. Failure to do so may result in serious injury. DANGER! Keep all persons away from moving parts when operating this machine. -
Page 7: Sharpener Components
Safety & General Information Sharpener Components Sharpener Components Patrz rysunek 1-1. The major components of the sharpener are shown below. Blade Support Arms Cam Index Assembly Grinder Assembly (Sharpener Head) CBNSH03 Clamp Assembly Oil Pan/Filter Control Box Magnets RYS. 1-1 Safety &... -
Page 8: Control Panel Components
Safety & General Information Control Panel Components Control Panel Components Patrz rysunek 1-2. The control panel components and their descriptions are shown below. Disconnect Cam Motor Grinder Motor Feed Rate Dial Switch Start/Stop Start/Stop Switch Switch RYS. 1-2 ISHdoc112003 Safety & General Information... - Page 9 Safety & General Information Control Panel Components Disconnect switch Turns on/off the sharpener power and the oil pump. Turn switch to the "0", or vertical, position to lock out all electrical power during ser- vice or when equipment is not in use. NOTE: The Disconnect Switch must be in the "0"...
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Page 10: Section 2 Setup & Operation
SETUP & OPERATION Blade Support Installation SECTION 2 SETUP & OPERATION Blade Support Installation The sharpener includes three blade support arms with guide assemblies. To install the support arms, lubricate the threaded ends of the arms with grease. Insert one arm into the threaded holes on each side of the sharpener. 1. -
Page 11: Blade Rest Bolt Location
SETUP & OPERATION Blade Rest Bolt Location Blade Rest Bolt Location The blade rests on two blade rest bolts mounted in the blade clamp plates. The bolts insert into any of the clamp plates’ three sets of holes. Place the blade rest bolts in the top set of holes to sharpen 1”... -
Page 12: Sharpener Head Angle Adjustment
An angled template, which includes angle for 15 degrees, is provided to check hook angle. Note: Refer to the Wood-Mizer Blade Handbook for recommended hook angle specifica- tions for your sawing application. See Figure 2-3. To adjust sharpener, place the provided template against the grinding wheel face. - Page 13 SETUP & OPERATION Sharpener Head Angle Adjustment See Figure 2-4. Next, loosen the sharpener head mounting bolt and nut in the motor mounting bracket. Loosen stop bolt and its jam nut. Tilt the sharpener head until you reach the desired angle. Hold the sharpener head in place while retightening the sharp- ener head mounting bolt and nut.
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Page 14: Sharpener Alignment
SETUP & OPERATION Sharpener Alignment Sharpener Alignment Use the provided LTAGA-PLCBN sharpener alignment tool as necessary to achieve accurate alignment between the blade clamp and the grinding wheel. IMPORTANT! Do not adjust the alignment tool bolts. They have been pre-calibrated at the factory to ensure accurate alignment results. - Page 15 SETUP & OPERATION Sharpener Alignment 5. Loosen the clamp adjustment bolts. 6. Position the clamp assembly so the front clamp plate touches all three tool gauge points. Secure in position by tightening the clamp adjustment bolts. See Figure 2-6. Moving clamp plate CBNSH09 Clamp adjustment...
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Page 16: Grinding Wheel Installation
SETUP & OPERATION Grinding Wheel Installation Grinding Wheel Installation Use a Wood-Mizer approved grinding wheel. To install: 1. Push the START button on the control box and turn the FEED RATE dial up to rotate the cam. 2. Rotate the cam until the sharpener head is at its highest setting. Turn the FEED RATE all the way down and push the STOP button. -
Page 17: Blade Installation
SETUP & OPERATION Blade Installation Blade Installation See Figure 2-7. Before installing a blade, push the cam motor START switch and turn the FEED RATE dial until the cam pivot bolt is at the 2 o'clock position. Cam Pivot bolt at 2 o’clock CBNSH10 FIG. - Page 18 SETUP & OPERATION Blade Installation See Figure 2-8. Position the blade inside the left and rear blade support posts. FIG. 2-8 See Figure 2-9. Position the blade outside the right blade guide wheel. FIG. 2-9 Holding the blade with your left hand, lift the sharpener head. Then raise and hold the indexing arm up, loosen the blade clamping fixture and press the blade between the clamping plates.
- Page 19 SETUP & OPERATION Blade Installation Bend the blade wiper on the left side of the sharpener so that it touches the blade. The wiper will wipe coolant from the blade into the oil pan so it does not drip on the floor. SETUP &...
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Page 20: Face Grind Adjustment
SETUP & OPERATION Face Grind Adjustment Face Grind Adjustment As you operate the sharpener, the cam will rotate causing the index arm to contact a tooth and push it to a position under the grinding wheel. The index arm can be adjusted to leave the tooth closer to or further from the grinding wheel so the tooth face is ground lighter or heavier. -
Page 21: Depth Grind Adjustment
SETUP & OPERATION Depth Grind Adjustment Depth Grind Adjustment Tooth height is determined by how much material is removed from the gullet of the blade. The depth/back grind knob controls how far the grinding head comes down and therefore controls the gullet grind. 1. - Page 22 SETUP & OPERATION Depth Grind Adjustment 4. Recheck the depth grind. 5. Check the depth grind two to three times during the blade sharpening. Make sure you see clean metal across the entire gullet of sharpened teeth each time. If you do not see clean metal, stop the sharpener and adjust the depth grind as necessary.
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Page 23: Oil Flow Adjustment
SETUP & OPERATION Oil Flow Adjustment Oil Flow Adjustment To activate blade oiling, open the oil flow control valve located on the oiler. 2.10 Feed Rate Adjustment The Feed Rate Dial controls cam speed. During the sharpening cycle, adjust cam speed to have as fast of a feed rate as possible without "burning"... -
Page 24: Magnetic Shut-Off
Wood-Mizer blades (i.e., a competi- tor’s blade). 2-15 ISHdoc112003 SETUP &... -
Page 25: Operation Overview
SETUP & OPERATION Operation Overview 2.13 Operation Overview Use the following steps to guide you through sharpener operation. 1. Adjust the blade clamp for the blade you will be sharpening. 2. Install a grinding wheel if necessary, then install the blade. 3. -
Page 26: Maintenance
Oil Level Periodically check the oil level and refill with oil as necessary. The oil level should be kept between 4.5 and 5 litres. Use only Wood-Mizer approved grinding oil. Filter the oil to remove metal shavings before reusing. ISHdoc112003... -
Page 27: Section 4 Maintenance & Troubleshooting
Maintenance & Troubleshooting Sharpener Maintenance SECTION 4 MAINTENANCE & TROUBLESHOOTING Sharpener Maintenance Wipe the sharpener dry after each day's use. Keep clean of dirt, rust, and metal filings. Remove the clamp regularly and clean out any buildup that might cause it to not clamp the blade firmly. -
Page 28: Blade Sharpening Tips
Maintenance & Troubleshooting Blade Sharpening Tips Blade Sharpening Tips This section covers some of the common problem areas of blade sharpening. Before removing from the saw, clean the blade by running the waterlube on the blade for 15 seconds. This will remove most of the sap buildup that would otherwise have to be scraped off when it dries. -
Page 29: Section 5 Alignment
Alignment SECTION 5 ALIGNMENT Align the sharpener monthly to ensure quality performance. Also realign the sharp- ener as necessary (i.e., after the grinding wheel has been impacted by the index pawl). Alignment ISHdoc112003... -
Page 30: Section 6 Replacement Parts
Poland at +48-63-2610233. From the continental U.S., call our toll-free Parts hotline at 1-800-448-7881. Have your customer number, vehicle identification number, and part numbers ready when you call. From other international locations, contact the Wood-Mizer distributor in your area for parts. CESHdoc112003... -
Page 31: Blade Support Assembly
Replacement Parts Blade Support Assembly Blade Support Assembly CBNSH20 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. BLADE SUPPORT ASSEMBLY, COMPLETE 087518-1 GUIDE KIT, BLADE SUPPORT A10617 Replacement Parts CESHdoc112003... -
Page 32: Grinder Assembly
Replacement Parts Grinder Assembly Grinder Assembly CBNSH22b DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SHARPENER HEAD, COMPLETE 088220 Motor, SEKg56 2C2 089378 Head Weldment 088219-1 Guard, Oil Splash 087858 Nut, M8-8-B-Fe/Zn5 F81032-1 Grinding Wheel, CBN 030381 Cover, Front Guard 088247-1 Base Weldment, Sharpener Head... - Page 33 Replacement Parts Grinder Assembly Nut, M16-8 F81036-2 Oiler 088239 Valve, FP60.KIT 28 G1/4 Oil Flow Control 088380 Stud, WES 10/R 1/4 Elbow 088379 Plug, M10x1 DIN 906 BN40 Bossard F81015-3 Screw, M6x16 DIN 316 Thumb F81001-16 Screw, M5x25 -8.8 Hexagon Socket Head Cap F81000-7 Bolt, M6 x 12 8.8 Hex Head 088380...
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Page 34: Sharpener Mounting Plate And Blade Clamp Assembly
Replacement Parts Sharpener Mounting Plate and Blade Clamp Assembly Sharpener Mounting Plate and Blade Clamp Assembly CBNSH23 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. PLATE SHARPENER MOUNTING 088198-1 PLATE, FIXED CLAMP 088235-1 PLATE, MOVING CLAMP 088236-1 Handle w/Bolts P08065 WIPER, FLEXAM 3T2862 BLADE... -
Page 35: Oil Pump/Pan
Replacement Parts Oil Pump/Pan Oil Pump/Pan CBNSH24 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. PUMP, OIL P09836 PAN, OIL 088201 Handle w/Bolts P08065 MAGNET, OIL FILTER P31347 BOX, CBN SHARPENER CONTROL 092628 Replacement Parts CESHdoc112003... -
Page 36: Cam Assembly
Replacement Parts Cam Assembly Cam Assembly CBNSH21 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. INDEXER ASSEMBLY Cam Assembly 087369 Motor, Cam P09698-1 Cam Motor Mount 087371 Screw, Motor Mount F05004-56 Sensor, Tooth Counter 087709 Ring, Z17 Retaining F81090-21 Bearing, 6203-2RS Ball 086114... - Page 37 Replacement Parts Cam Assembly Cam, CBN Profile 010741 Shaft, Cam Index 087372 Ring, W22 Retaining F81090-7 Bearing, 608-2RS Ball 086197 Block, Bearing Mounting 087373 Nut, M8-8 Hex Nylon Lock F81032-2 Washer, 8.4 Flat F81054-1 Pin, 3 m 6 x 20-A Roll F81048-2 Knob, Index Arm Adjustment 087375...
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Page 38: Cover Assembly
Replacement Parts Cover Assembly Cover Assembly CBNSH25 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. SHARPENER COVER, COMPLETE 088302 Cover Weldment 088254-1 Handle w/Bolts P08065 Pipe, Fume Exhaust Connection 087974-1 Bolt, M6x16 8.8 Hex Head F81001-15 Washer, 6.4 Flat F81053-1 Nut, M6 –8 Hex F81031-1... -
Page 39: Angled Template
Replacement Parts Angled template Angled template REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. ANGLED TEMPLATE FOR 10.30 PROFILE BLADES 088410 Replacement Parts CESHdoc112003 6-10... -
Page 40: Alignment Tool
Replacement Parts Alignment tool Alignment tool REF. DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. ALIGNMENT TOOL 088382 Nut M6-8Fe/Zn5 F81031-2 6-11 CESHdoc112003 Replacement Parts... -
Page 41: Electrical Information
ELECTRICAL INFORMATION Electrical Symbol Diagram SECTION 7 ELECTRICAL INFORMATION Electrical Symbol Diagram FIG. 7-1 ELECTRICAL INFORMATION ISHdoc112003... -
Page 42: Electrical Component List
ELECTRICAL INFORMATION Electrical Component List Electrical Component List Component Manufacturer Wood-Mizer Description Part No. Finder 091951 Relay, 220V AC type 55.33.9.012.00.10 Finder 090987 Relay, 220V AC type 55.33.8.230.00.10 Schneider 088283 Circuit Breaker, C60N C10 24401 E85311 Fuse, 4Amp BREVE 090988...
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