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Summary of Contents for Wood-mizer Re-Sharp CBN-AC
- Page 1 Wood-Mizer Re•Sharp™ Safety, Operation, Maintenance & Parts Manual CBN-AC Sharpener rev. A.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. December 2000 Form #942...
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Page 2: Table Of Contents
Table of Contents Section-Page SECTION 1 SAFETY & GENERAL INFORMATION Electrical Safety......................1-1 Blade Handling......................1-2 Machine Operation ....................1-2 Sharpener Components....................1-3 Control Panel Components..................1-4 SECTION 2 SETUP & OPERATION Blade Support Installation ..................2-1 Blade Clamp Adjustment ..................2-2 Hook Angle Adjustment.................... - Page 3 Table of Contents Section-Page SECTION 6 PARTS How To Use The Parts List ..................6-1 Sample Assembly ..................... .6-1 Side Blade Support Arms ..................6-2 Stand Assembly ......................6-3 Brush.......................... 6-5 Rear Blade Support Guides ..................6-6 Motor Mount ......................6-7 Cam..........................
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Page 4: Section 1 Safety & General Information
Safety & General Information Electrical Safety SECTION 1 SAFETY & GENERAL INFORMATION This symbol calls your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. This symbol accompanies a signal word. The word DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. -
Page 5: Blade Handling
Safety & General Information Blade Handling Blade Handling WARNING! Always wear gloves and eye protection when handling bandsaw blades. Keep all persons away from area when coiling or carrying a blade. Machine Operation DANGER! Make sure all guards and covers are in place and secured before operating the sharpener. -
Page 6: Sharpener Components
Safety & General Information Sharpener Components Sharpener Components See Figure 1-1. The major components of the Industrial Sharpener are shown below. Rear Blade Support Guides Side Blade Suppert Arms Grinder Assembly Brushes Clamp Assembly Cam Assembly Oil Pump/Filter Assembly Control Box CESH01 FIG. -
Page 7: Control Panel Components
Safety & General Information Control Panel Components Control Panel Components See Figure 1-2. The control panel components and their descriptions are shown below. Emergency Stop Switch Disconnect Switch Sharpening Cycle Lamp Tooth Counter Power Lamp Key Lock CESH22B Feed Rate Dial Cam Motor Start/Stop Switch Grinder Motor Start/Stop Switch Oil Flow Start/Stop Switch... - Page 8 Safety & General Information Control Panel Components Disconnect switch Disconnects/connects power to equipment. Turn switch to the "0", or vertical, position to lock out all electrical power during ser- vice or when equipment is not in use. NOTE: The Disconnect Switch must be in the "0"...
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Page 9: Section 2 Setup & Operation
Setup & Operation Blade Support Installation SECTION 2 SETUP & OPERATION Blade Support Installation The sharpener includes two blade support arms with guide assemblies. To install the support arms, lubricate the threaded ends of the arms with grease. Insert one arm into the threaded holes on each side of the sharpener. 1. -
Page 10: Blade Clamp Adjustment
Setup & Operation Blade Clamp Adjustment Blade Clamp Adjustment The adjustable blade clamp allows you to sharp 1", 1 1/4", 1 1/2", 1 3/4", and 2" blades. See Figure 2-2. The blade rests on two height adjustment pins. The pins insert into any of the rear clamp block’s five sets of holes. -
Page 11: Hook Angle Adjustment
An angled template, which includes angle for 15 degrees, is provided to check hook angle. Note: Refer to the Wood-Mizer Blade Handbook for recommended hook angle specifica- tions for your sawing application. See Figure 2-3. To adjust sharpener head hook angle, set the straight part of the pro- vided template on the clamping fixture. - Page 12 Setup & Operation Hook Angle Adjustment See Figure 2-4. Next, loosen the sharpener head mounting bolt and nut in the motor mounting bracket. Loosen stop bolt and its jam nut. Tip the sharpener head until you reach the desired angle. Hold the sharpener head in place while retightening the sharp- ener head mounting bolt and nut.
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Page 13: Sharpener Alignment
Setup & Operation Sharpener Alignment Sharpener Alignment Use the Semi-industrial sharpener alignment tool as necessary to achieve accurate align- ment between the blade clamp and the grinding wheel. IMPORTANT! Do not attempt to adjust the tool gauge points. They have been pre-calibrated at the factory to ensure accurate alignment results. - Page 14 Setup & Operation Sharpener Alignment 5. Install 12 flat washers to the motor shaft. Secure the alignment tool and spacer washers in position with the sharpener arbor nut. Mounting bolts FIG. 2-5A 6. Use a 3/4” wrench to loosen the mounting bolts. 7.
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Page 15: Grinding Wheel Installation
Setup & Operation Grinding Wheel Installation Grinding Wheel Installation Use a Wood-Mizer approved grinding wheel. To install: 1. Push the START button on the control box and turn the FEED RATE dial up to rotate the cam. 2. Rotate the cam until the sharpener head is at its highest setting. Turn the FEED RATE all the way down and push the STOP button. -
Page 16: Face Grind Adjustment
Setup & Operation Face Grind Adjustment Face Grind Adjustment As you operate the sharpener, the cam will rotate causing the index arm to contact a tooth and push it to a position under the grinding wheel. The index arm can be adjusted to leave the tooth closer to or further from the grinding wheel so the tooth face is ground lighter or heavier. -
Page 17: Depth Grind Adjustment
Setup & Operation Depth Grind Adjustment Depth Grind Adjustment Tooth height is determined by how much material is removed from the gullet of the blade. The depth/back grind knob controls how far the grinding head comes down and therefore controls the gullet grind. 1. - Page 18 Setup & Operation Depth Grind Adjustment 4. Recheck the depth grind. 5. Check the depth grind two to three times during the blade sharpening. Make sure you see clean metal across the entire gullet of sharpened teeth each time. If you do not see clean metal, stop the sharpener and adjust the depth grind as necessary.
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Page 19: Oil Flow Adjustment
Wood-Mizer blades (i.e., a competi- tor’s blade). Setup & Operation... -
Page 20: Operation Overview
Setup & Operation Operation Overview 2.12 Operation Overview Use the following steps to guide you through sharpener operation. 1. Adjust the blade clamp for the blade you will be sharpening by in stalling the blade hieght pins in the proper holes. 2. -
Page 21: Section 3 Maintenance
Oil Level Periodically check the oil level and refill with oil as necessary. The oil level should be kept between 4.5 and 5 litres. Use only Wood-Mizer approved grinding oil. Filter the oil to remove metal shavings before reusing. Maintenance... -
Page 22: Bearing/Shaft Replacement
Maintenance Bearing/Shaft Replacement Bearing/Shaft Replacement Check the bearings periodically for wear and replace as necessary. To replace: 1. Shut off and lock out all power to the machine. 2. From the front of the machine, remove the front guard cover and grinding wheel. See Figure 3-1. - Page 23 Maintenance Bearing/Shaft Replacement Front guard cover Grinding shaft Belt Grinding wheel Front ring W52 Shaft housing Lower gearbelt pulley Front bearing seal Front ring Z25 Front bearing Rear bearing Rear ring W52 CESH16 Rear bearing seal Belt guard weldment FIG. 3-1 Maintenance ISHdoc122007...
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Page 24: Section 4 Maintenance & Troubleshooting
Maintenance & Troubleshooting Sharpener Maintenance SECTION 4 MAINTENANCE & TROUBLESHOOTING Sharpener Maintenance Wipe the sharpener dry after each day's use. Keep clean of dirt, rust, and metal filings. Regularly clean out any buildup that might cause the blade not to be clamped firmly. If the clamp wear plate is loosened, unbolt it, remove any buildup and reinstall. -
Page 25: Blade Sharpening Tips
Maintenance & Troubleshooting Blade Sharpening Tips Blade Sharpening Tips This section covers some of the common problem areas of blade sharpening. Before removing from the saw, clean the blade by running the waterlube on the blade for 15 seconds. This will remove most of the sap buildup that would otherwise have to be scraped off when it dries. -
Page 26: Section 5 Alignment
Alignment Roller Bearing Alignment SECTION 5 ALIGNMENT Align the sharpener monthly to ensure quality performance. Also realign the sharpener as necessary (i.e., after the grinding wheel has been impacted by the index pawl). Roller Bearing Alignment 1. Raise the sharpener head. 2. - Page 27 Alignment Roller Bearing Alignment ISHdoc122007 Alignment...
- Page 28 Alignment Roller Bearing Alignment ISHdoc122007 Alignment...
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Page 29: Section 6 Parts
Poland at +48-63-2610233. From the continental U.S., call our toll-free Parts hotline at 1-800-448-7881. Have your customer number, vehicle identification number, and part numbers ready when you call. From other international locations, contact the Wood-Mizer distributor in your area for parts. Parts... -
Page 30: Side Blade Support Arms
Parts Side Blade Support Arms Side Blade Support Arms CESH08 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. BOLT, M8 X 35 HEX HEAD F81002-13 WASHER, 8.4 FLAT F81054-1 ARM, BLADE MOUNTING 087828 NUT, M10-8 HEX F81033-3 BLADE SUPPORT ASSEMBLY, SHORT 087518-1 Plug, Tube Support 087506... -
Page 31: Stand Assembly
Parts Stand Assembly Stand Assembly CESH19 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. STAND ASSEMBLY Parts ISHdoc122007... - Page 32 Parts Stand Assembly Stand Weldment, Sharpener Front 087578-1 Stand Weldment, Sharpener Back 087595-1 Stand Weldment, Sharpener Side 087800 Bolt, M8 X 70-8.8 Hex Head F81002-71 Washer, 8.4 Flat F81054-1 Nut, M8-8 Hex Nylon lock F81032-2 Plug, 1/4" 087605 Seal, Plug 087609 Bolt, M8 X 80-8-8 Hex Head F81002-18...
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Page 33: Brush
Parts Brush Brush CESH12 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. BRUSH, 2" FLAT CHIP 087603 BAR, BRUSH MOUNT 087606-1 SCREW, M6 X 30-5.8 HEX HEAD F81001-13 WASHER, 6.4 EXTERNAL RING F81053-2 WASHER, 6.4 FLAT F81053-1 Parts ISHdoc122007... -
Page 34: Rear Blade Support Guides
Parts Rear Blade Support Guides Rear Blade Support Guides CESH09 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. REST ASSEMBLY, BLADE Pipe, Support 087584-1 Pipe, Blade Wear 087590 Rest Weldment, Blade 087589-1 Bolt, M10 X 25-8.8 Hex Head F81003-11 Nut, M10-8 Hex F81033-3... -
Page 35: Motor Mount
Parts Motor Mount Motor Mount CESH15B DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. PLATE, BASE 087607-1 SHARPENER HEAD MOUNT PTD 087566-1 BOLT, M12 X 40-8.8 HEX HEAD F81004-4 WASHER, 13 FLAT F81056-1 NUT, M12-8 HEX HEAD F81034-2 MOUNT WELDEMENT, MOTOR 087707-1 BOLT, SOCKET HEAD... - Page 36 Parts Motor Mount BOLT, M12X75-8.8-ZINC, HEX HEAD F81004-10 NUT, M12-8 ZINC, NYLON LOCK, HEX HEAD F81034-2 SHARPENER HEAD ADJUSTMENT BLOCK 089600-1 BOLT, M8X50-8.8-ZINC, HEX HEAD F81002-19 NUT, M8-8-B-ZINC, HEX HEAD F81032-1 BOLT M8X30-8.8-B-ZINC, HEX HEAD F81002-7 WASHER, 8,2 ZINC, SPLIT LOCK F81054-4 ISHdoc122007 Parts...
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Page 37: Cam
Parts CESH17B DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. INDEXER ASSEMBLY Cam Assembly 087369 Motor, Cam P09698-1 Index Motor Mount 087371 Screw, Motor Mount F05004-56 Parts ISHdoc122007... - Page 38 Parts Sensor, Tooth Counter 087709 Ring, Z17 Retaining F81090-21 Bearing, 6203-2RS 086114 Shaft, Index Motor 087366 Cam, Index Heat Treated 010741 Shaft, Index Cam 087372 Ring, W22 Retaining F81090-7 Bearing, 608-2RS Roller 086197 Block, Index 087373 Nut, M8-8 Hex Nylon Lock F81032-2 Washer, 8.4 Flat F81054-1...
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Page 39: Clamp
Parts Clamp Clamp CESH18 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. CLAMP ASSEMBLY Plate, Clamp Mount 087461 Plate, Clamp Mount Adjust 087464 Arm, Clamp 087467 Clamp Assembly 087468 Nut, M8-8 Hex Nylon Lock F81032-2 Spring, Clamp 086849 Bolt, M8 X 45-8.8 Hex Head F81002-17 Bolt, M5 X 30-5.8 Hex Head... - Page 40 Parts Clamp Plate, Clamp Wear 087463 Screw, M6 X 20-10.9 F81001-17 Bolt, 10/M8 X 12-12.9 Socket Head F81003-62 Washer, 10.5 Flat F81055-1 Pin, 8h6 X 28 F81048-4 Screw, M4 X 20-45H F81000-16 Bolt, 8/M6 X 30-12.9 Socket Head F81001-18 Washer, 8.4 Flat F81054-1 Bearing, 608-2RS 086197...
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Page 41: Grinder
Parts Grinder 6.10 Grinder CESH14C DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. GRINDER ASSEMBLY Guard Weldment, Belt Grinder 087494-1 Guard Weldment, Side Belt Grinder 088099-1 Bolt, M6x16 8.8 Zinc, Hex Head F81001-15 Washer 6,4 Flat F81053-1 Belt, OPTIBELT 4PJ711Gear 087559 Motor, Grinder 087691... - Page 42 Parts Grinder Pulley, Gearbelt 087363 Bearing, 25 X 52 X 7 Retaining 087354 Ring, W52 Retaining F81090-6 Bearing, SKF 6205-2RS Roller 087353 Ring, Z25 Retaining F81090-8 WHEEL, 10/30 LTAGA GRINDING CBN PROFILE 030381 BOLT, M6 X 16-8.8 HEX HEAD F81001-15 WASHER, 6.4 FLAT F81053-1 NUT, M6-8 HEX...
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Page 43: Drip Pan/Pump
Parts Drip Pan/Pump 6.11 Drip Pan/Pump CESH13 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. PAN WELDMENT, FILTER 087925 TANK ASSEMBLY, OIL 087916-1 SEAL, GLAND 085388 PLUG, 1/4" 087605 MAGNET, OIL FILTER P31347 PUMP, SUMP OIL GRIDER P09836 Parts ISHdoc122007 6-15... -
Page 44: Control Panel/Box
Parts Control Panel/Box 6.12 Control Panel/Box CESH11 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. BOX ASSEMBLY, SHARPENER CONTROL WITH COMPONENTS (See Section 7) 087690 6-16 ISHdoc122007 Parts... - Page 45 Parts Control Panel/Box Parts ISHdoc122007 6-17...
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Page 46: Section 7 Electrical Information
Electrical Information Electrical Symbol Diagram, Industrial Sharpener SECTION 7 ELECTRICAL INFORMATION Electrical Symbol Diagram, Industrial Sharpener CESH20 Xs1 M08MA230 FIG. 7-1 Electrical Information ISHdoc122007... -
Page 47: Electrical Component List
Electrical Information Electrical Component List Electrical Component List Component Manufacturer Manufacturer Wood-Mizer Description Part No. Part No. VCCF01 Schneider Main Disconnector 1S, 2S, 3S LC1K0910 B7 Schneider 084451 Contactor STg71X-2C BESEL Motor, Grinding F1, F2 C60N 24336 10A Schneider Switch...
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