Wood-mizer BMST50MU Safety, Operation & Maintenance Manual
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Wood-mizer BMST50MU Safety, Operation & Maintenance Manual

Sharpener and setter
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Wood-Mizer
Sharpener and Setter
Safety, Operation, Parts
& Maintenance Manual
BMST50
Rev. A1.00
Safety is our #1 concern! Read and understand
!
all safety information and instructions before
operating, setting up or maintaining this machine.
Form #2056

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Summary of Contents for Wood-mizer BMST50MU

  • Page 1 ® Wood-Mizer Sharpener and Setter Safety, Operation, Parts & Maintenance Manual BMST50 Rev. A1.00 Safety is our #1 concern! Read and understand all safety information and instructions before operating, setting up or maintaining this machine. Form #2056...

  • Page 2: Table Of Contents

    Table of Contents Section-Page General Contact Information Branches & Authorized Sales CentersWood-Mizer Locations (North and South America) SECTION 1 INTRODUCTION About this manual...................... 1-1 Safety......................... 1-2 Blade handling safety Machine operation safety Decal meaning Machine Start......................1-5 DANGER! It is recommended that a 30mA Ground Fault Interrupter (GFI) be used. Major Components ....................
  • Page 3 Table of Contents Section-Page SECTION 4 MAINTENANCE Maintaining your Sharpener & Setter................ 4-1 Grinding wheel replacement..................4-1 Grinding Oil....................... 4-2 Periodic maintenance....................4-2 Adjusting the grinding angle ..................4-3 SECTION 5 REPLACEMENT PARTS How To Use The Parts List ..................5-1 Sample Assembly ......................

  • Page 4: General Contact Information

    General Contact Information Getting Service Wood-Mizer is committed to providing you with the latest technology, best quality and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands. Your comments and suggestions are welcome.

  • Page 5: Branches & Authorized Sales Centerswood-Mizer Locations (North And South America)

    Branches & Authorized Sales CentersWood-Mizer Locations (North and South America) Branches & Authorized Sales CentersWood-Mizer Locations (North and South America) EUROPE UNITED STATES European Headquarters World Headquarters Wood-Mizer Industries Sp. z o.o. Wood-Mizer LLC Nagórna 114, 62-600 Koło, Poland 8180 West 10th Street Tel.: +48-63-26-26-000 Indianapolis,Indiana 46214-2400, Fax: +48-63-27-22-327 www.woodmizer.eu...
  • Page 6 Branches & Authorized Sales CentersWood-Mizer Locations (North and South America) CROATIA Krešimir Pregernik ITALY Pasquale Felice SERBIA Dragan Markov Pregimex d.o.o. Wood-Mizer Italia Srl Wood-Mizer Balkan d.o.o. S. Batušiæa 31, 10090 Zagreb Cda. Capoiaccio SN Svetosavska GA 3/3; P. Fah 25 Tel.:/Fax: +3851-38-94-668...
  • Page 7 Brazil Headquarters Europe Headquarters Serving Brazil Serving Europe, Africa, West Asia Wood-Mizer do Brasil Wood-Mizer Industries Sp z o.o. Rua Dom Pedro 1, No: 205 Bairro: Sao Jose Nagorna 114 Ivoti/RS CEP:93.900-000 62-600 Kolo, Poland Tel: +55 51 9894-6461/ +55 21 8030-3338/ +55 51 Phone: +48.63.26.26.000...

  • Page 8: Introduction

    About this manual SECTION 1 INTRODUCTION About this manual Congratulations on your purchase of a Wood-Mizer Sharpener & Setter! When properly maintained and operated, your Sharpener & Setter should give you many years of dependable service. This manual does not cover every possible operation and safety issues that may occur while using this equipment.

  • Page 9: Safety

    Introduction Safety Safety The triangle symbol calls your attention to instructions concerning your personal safety. Read and follow these instructions! DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. WARNING! Suggests a potentially hazardous situation which, if not avoided, may result in serious injury or death.

  • Page 10: Decal Meaning

    Introduction Safety WARNING! Always wear eye protection when operating this machine. Failure to do so may result in serious injury. WARNING! Secure all loose clothing and jewelry before operating this machine. Failure to do so may result in serious injury. WARNING! This machine should be operated only by adults who have read and understood the entire operator’s manuals.
  • Page 11 Introduction Safety TABLE 1-0 096321 Blade movement direction S12004G Always wear eye protection equipment when operating this machine. S12005G Always wear ear protection equipment when operating this machine. 512107 Always wear safety gloves when operating this machine. Introduction BMST50doc022019...

  • Page 12: Machine Start

    Introduction Machine Start Machine Start IMPORTANT! Before starting to use the machine you have to meet the following conditions: Fasten the sharpener to a table top using the mounting holes located in the foot  plates. The sharpener can be operated in well ventilated room only. ...

  • Page 13: Danger

    Introduction Machine Start BMST50-45 FIG. 1-1 OPERATOR’S POSITION Have a qualified electrician make the power supply. The power supply must meet  the specifications given below. Voltage Fuse [A] Suggested Wire Size 230 VAC 1.5 mm at least 16AWG at least TABLE 1-1 DANGER! It is recommended that a 30mA Ground Fault Interrupter (GFI) be used.

  • Page 14: Major Components

    Introduction Major Components Major Components This Sharpener & Setter should only be used with a 1" to 1-1/2" blades with a 7/8" tooth spacing. The figure below shows the major components of the Sharpener & Setter. These terms will be used throughout this manual to refer to these major components. See Fig.
  • Page 15 Introduction Major Components Grinder/Oil Pump Power Hose Main Switch Push Pawl Adjustment Knob Push Pawl Handle Sharpener Head Sharpener Blade Clamp Lever Control Handle Set Control Handle Motor Toothsetter Electric & Sharpener Base Lubrication Pump FIG. 1-2 Introduction BMST50doc022019...
  • Page 16 Introduction Major Components Oil Pump Emergency Stop Switch Switch Grinder Switch FIG. 1-3 ELECTRIC BOX IN THE CE VERSION doc022019 Introduction...

  • Page 17: Dimensions And Specifications

    Introduction Dimensions and Specifications Dimensions and Specifications BMST50AS BMST50MU FIG. 1-4 Introduction BMST50doc022019 1-10...
  • Page 18 Introduction Dimensions and Specifications Grinding Motor: Grinding Wheel: 5” CBN Blade Capacity: 1-1/4” and 1-1/2” with 7/8 Pitch Operation: Manual Production Capacity: Individual Power: 100-240V AC, 50/60 Hz Weight: 50 kg. 1-11 doc022019 Introduction...

  • Page 19: Section 2 Set Up

    Set up Items required but NOT included SECTION 2 SET UP Items required but NOT included Table  Mounting screws  9-10 in Oil Bucket  230-250 mm Sharpening Oil (Grinding oil CE-150)  5 inch grinding wheel  2 in Tools: 50 mm Drill...

  • Page 20: Items Included

    Set up Items included Items included See Fig. 2-3 Pump Assembly with 033491 (4 pcs): F81000-51 Screws 2. F81080-1 Hose Clamp (1 pc): 3. R01885 Tubing (122 cm included to be cut to length as needed) 4. 516192 Magnet, Filter (1 pc) 5.

  • Page 21: Install The Lubrication Pump

    Set up Install the lubrication pump Install the lubrication pump Use a Phillips head screwdriver to install the pump on the rear of the electrical panel with the 4 screws provided. Slide the hose clamps over the lube hose. Leave enough room that the hose can seat itself all the ways on the pump fittings Push the lube hose onto the pump fittings on both sides of the pump.

  • Page 22: Mount The Base Unit

    Set up Mount the base unit Mount the base unit The table will need a 2 inch (50 mm) hole to allow for an oil drain pipe to extend through it into a bucket placed under the machine. An optional 1 inch (25 mm) hole could be also be drilled for the oil supply hose, if desired.

  • Page 23: Install The Operators Handles

    Set up Install the operators handles Install the operators handles For the set handle, rotate the handle from the shipping position to the forward position. See Fig. 2-7 For the sharpener handle, place the nuts and bolt of the handle in the position shown in Fig.
  • Page 24 Set up Mount the blade supports Install a blade in the sharpener and rear guide so that the blade forms an oval shape. See step 2 in Fig. 2-8 . Adjust the height of the rear guide so the bottom of the blade is approximately level with the blade’s bottom in the sharpener.

  • Page 25: Install Grinding Wheel

    Set up Install grinding wheel Install grinding wheel Loosen the three nuts on the grinder motor housing and remove the housing plate. Loosen the nut on the grinder motor shaft and remove the washer. Place the wheel on the shaft under the washer, then tighten the motor shaft nut. Reinstall the housing plate. Fig.

  • Page 26: 2.10 Calibrate The Set Gauge

    Set up Calibrate the set gauge 2.10 Calibrate the set gauge The tooth set gauge accurately measures the set of any blade tooth. The gauge needs to be assembled and calibrated before use. Refer to Fig. 2-12 . Insert the dial gauge assembly into the hole in the block housing. Clamp the calibrating pin in position at the center of the dial gauge foot.

  • Page 27: Section 3 Operation

    Failure to do so may result in serious injury. The blades supplied by Wood-Mizer have a raker-style set in the teeth. If you look at a blade from the top, you will see that the teeth are set (or bent out) in a repeating sequence;...

  • Page 28: Rejecting Blades

     severe rust is present,  or the blade has tooth spacing uncommon to Wood-Mizer blades (i.e., a competitor’s  blade). Install the grinding wheel For grinding wheel set up, See Section 2.8.

  • Page 29: Sharpening

    Operation Sharpening 2. Mount the blade in the Sharpener & Setter. Open the blade clamp and place blade between the clamping plates with the blade’s bottom edge on the blade support posts. Adjust the height of the rear guide so the bottom of the blade is approximately level with the blade’s bottom edge in the sharpener.
  • Page 30 Operation Sharpening 1. Open the blade clamp and adjust the blade in the left-right orientation. Raise or lower the blade so the bottom of the gullet is level with the clamp or slightly above. Lower the grinding wheel to align the blade in the gullet of the blade tooth. See fig.
  • Page 31 Operation Sharpening 4. Set the advancement. With the blade clamped in the sharpening position, loosen the push pawl adjustment knobs. See fig. 3-6 Push Pawl Advancement handle Grinder head stop bolt Adjustment knobs Grinder head Stop stop lock nut BMST50-30 FIG.
  • Page 32 Operation Sharpening Tighten the adjustment knobs to hold the push pawl pin in this position. Advance one  tooth by moving the push pawl handle left and right. See fig. 3-8 . Recheck the posi- tion with the grinding wheel. See fig.
  • Page 33 Operation Sharpening Grinder only Grinder and Oil Main power FIG. 3-9 Oil Pump Switch Emergency Stop Grinder Switch Switch FIG. 3-10 CE VERSION When the position and advancement are correct, turn on the oil lubrication and grind each tooth. See fig. 3-9 Operation BMST50doc022019...

  • Page 34: Blade Sharpening Tips

    Operation Blade Sharpening Tips Blade Sharpening Tips Before removing a blade from the saw- Grinder motor Oil pump circuit mill, clean the blade by running the circuit breaker breaker waterlube on the blade for 15 seconds. This will remove most of the sap buildup that would otherwise have to be scraped off when it dries.

  • Page 35: Setting The Blade

    Operation Setting the blade Setting the blade Tools needed: 4mm hex wrench  13mm open end wrench  Adjust the blade in the Sharpener & Setter in the same manner as you would do for sharpening (See 3.5 Sharpening), aligning the blade on the set screws. See fig.

  • Page 36: Checking The Set

    Operation Checking the set blade is set. Checking the set 1. Use a marker to mark two adjacent teeth to be checked; set the marked teeth. 2. Unclamp the blade and move it to a position where you can check the tooth set. 3.

  • Page 37: 3.10 Quick Check Of The Set

    Operation Quick check of the set 7. Readjust the set block set screws, if necessary. Repeat this check process until the noted measurements are acceptable. 3.10 Quick check of the set For a quick check of the set gauge, use the 0.020 in 0.022 in (0.51mm)

  • Page 38: Section 4 Maintenance

    Maintenance Maintaining your Sharpener & Setter SECTION 4 MAINTENANCE Maintaining your Sharpener & Setter Proper maintenance of your Sharpener & Setter will result in years of good blade sharp- ening and setting. Maintenance is simple and easy. Keep the machine clean. Grinding wheel replacement Check the grinding wheel often and change as necessary.

  • Page 39: Grinding Oil

    Maintenance Grinding Oil Grinding Oil Use a grinding oil CE-150. You can order a 5 gallon bucket of this oil with part # 010740. Periodically check the oil level and refill with oil as necessary. Clean the metal shavings from the magnetic filters after every use. Periodic maintenance Daily (8 Operating hours): Wipe the Sharpener &...

  • Page 40: Adjusting The Grinding Angle

    Maintenance Adjusting the grinding angle Adjusting the grinding angle The Sharpener & Setter is set at the factory to the proper cutting angle. If, for any reason, the angle becomes misaligned, it can be reset using the angle gauge plate SS20-999 pro- vided.
  • Page 41 Maintenance Adjusting the grinding angle 6. If the motor and hosing does not align properly, then loosen the two upper carriage bolt nuts where the motor housing bracket attaches to the base.See fig. 4-3 Carriage bolt nuts Set screws SS20-41 FIG.

  • Page 42: Replacement Parts

    REPLACEMENT PARTS How To Use The Parts List SECTION 5 REPLACEMENT PARTS How To Use The Parts List Use the index above to locate the assembly that contains the part you need.  Go to the appropriate section and locate the part in the illustration. ...

  • Page 43: Base Assembly

    REPLACEMENT PARTS Base Assembly Base Assembly REF. DESCRIPTION (* Indicates Parts Available in Assemblies Only) PART # BMST50PL SHARPENER & SETTER 524736 BASE ASSEMBLY 524598 BASE 524596-1 REPLACEMENT PARTS BMST50doc022019...
  • Page 44 REPLACEMENT PARTS Base Assembly REF. DESCRIPTION (* Indicates Parts Available in Assemblies Only) PART # GUARD, FRONT 524597-1 GUARD, REAR 524599-1 PLATE, PIVOT SUPPORT 524600-1 PLATE, SHARPENER GUARD 524601-1 SPRING, .60ODX2-1/2X.098 WIRE 066816 KNOB, HEIGHT ADJUTMENT 524604-1 MAGNET, 100X30X15 SHARPENER OIL FILTER 516192 SWEEPER, OIL 524605...
  • Page 45 REPLACEMENT PARTS Base Assembly REF. DESCRIPTION (* Indicates Parts Available in Assemblies Only) PART # GUARD, BLADE 524761-1 MAGNET, 100X30X15 SHARPENER OIL FILTER 516192 HOSE, WATER LUBE STOCK R01885 CLAMP 8-12 F81080-1 PIPE, DRAIN 524763 PIN, BLADE HEIGHT ADJUSTMENT 524754 REPLACEMENT PARTS BMST50doc022019...

  • Page 46: Sharp/Set Block Assemblies

    REPLACEMENT PARTS Sharp/Set Block Assemblies Sharp/Set Block Assemblies REF. DESCRIPTION (* Indicates Parts Available in Assemblies Only) PART # ASSEMBLY, SHARP/SET BLOCK 524618 BLOCK ASSEMBLY, MAIN 524609 PLATE, MAIN 524607-1 SCREW, M8X30 DIN 913 A2-70 STAINLESS STEEL SET F81014-8 O-RING, OR 8X2.5 CX 524608 NUT, M8-8-B HEX ZINC F81032-1...
  • Page 47 REPLACEMENT PARTS Sharp/Set Block Assemblies REF. DESCRIPTION (* Indicates Parts Available in Assemblies Only) PART # NUT, M8-8-B HEX ZINC F81032-1 SPRING, 10.67MMOD X 12.7MM LX.89MM WIRE SS20-937 BUSHING, 10MMIDX13MMODX20MM SS20-922 PLATE, SHARPENER 524615 PLATE, SHARPENER CLAMP 524614-1 SCREW, M8X35 DIN 913 A2-70 STAINLESS STEEL SET F81014-9 NUT, M8-8-B HEX ZINC F81032-1...

  • Page 48: Motor Mount Assembly

    REPLACEMENT PARTS Motor Mount Assembly Motor Mount Assembly REF. DESCRIPTION (* Indicates Parts Available in Assemblies Only) PART # MOUNT ASSEMBLY, SHARPENER MOTOR 524746 MOUNT ASSEMBLY, SHARPENER MOTOR CE 528492 PLATE, SHARPENER 524741-1 WASHER, THRUST BUSHING SS20-983 MOUNT WELDMENT, MOTOR 524745-1 doc022019 REPLACEMENT PARTS...
  • Page 49 REPLACEMENT PARTS Motor Mount Assembly REF. DESCRIPTION (* Indicates Parts Available in Assemblies Only) PART # PLATE, GUARD 524747-1 BOLT, M6X20 8.8 HEX HEAD FULL THREAD ZINC F81001-2 NUT, M6 FE/ZN5 PN-M/82439 WING F81032-3 BOLT, M6X60-8.8 HEX HEAD FULL THREAD ZINC F81001-9 NUT, M6 8 HEX ZINC F81031-1...

  • Page 50: Electric Box W/Pump

    REPLACEMENT PARTS Electric Box w/Pump Electric Box w/Pump REF. DESCRIPTION (* Indicates Parts Available in Assemblies Only) PART # ELECTRIC BOX W/LUBE PUMP 526248 BRACKET, MOUNT 518726-1 BOX, BMST50 ELECTRIC 517368 DECAL, BMST50 ELECTRIC BOX 533521 PUMP, 12V FEED 033491 NUT, M8-8-B HEX NYLON ZINC LOCK F81032-2 WASHER, 5.3 FLAT ZINC...

  • Page 51: Electric Box W/Pump (Usa)

    REPLACEMENT PARTS Electric Box w/Pump (USA) Electric Box w/Pump (USA) REF. DESCRIPTION (* Indicates Parts Available in Assemblies Only) PART # ZELECTRIC BOX W/PUMP (USA) 526249 BOX, ELECTRIC (USA) 524766 BOX WELDMENT, ELECTRIC (USA) 524765-1 COVER, ELECTRIC BOX (USA) 524764-1 POWER SUPPLY, 12VDC 320W CHASSIS-MOUNT 053592 BREAKER, 4A PANEL MOUNT...

  • Page 52: Lube System

    REPLACEMENT PARTS Lube System Lube System REF. DESCRIPTION (* Indicates Parts Available in Assemblies Only) PART # R01885 247 cm Tubing, Lube Hose Clamp, Single Snap Grip F81080-1 Valve, 1/4 Turn Ball 3/8 Hose Barbs 065635 Bolt, M6 x20-8.8 Hex Head Full Thread Zinc F81001-2 Washer, 6.4 Flat Zinc F81053-1...
  • Page 53 REPLACEMENT PARTS Lube System REF. DESCRIPTION (* Indicates Parts Available in Assemblies Only) PART # Barb, 3/8IN. Hose X 1/4 NPT NylElbow P04730 Pump, 12VDC Feed 033491 074750 Fitting, 12VDC Feed Pump Bolt, M5x16-5.8 Hex Head Full Thread Zinc F81000-51 Pipe, Drain 524766 Magnet, Filter...

  • Page 54: Index

    INDEX blade supports adjustment bucket location blade installation checking location flow mounting olej numer części 5-12 CAUTION! pump installation DANGER deburr safety blade handling decal meaning operation grinding wheel service information replace branch locations set up general contact info 1-iv wear checking 3-10...
  • Page 55 Index BMST50doc022019...

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