dacell DN-100 User Manual

High speed digital indicator
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MODEL : DN-100 , 150
High Speed Digital Indicator
User's Manual
DACELL CO.,LTD.
Address : 681-1 Cheoksan -Ri ,Nami - Myeon ,
Cheongwon - Gun ,Chung-Buk,Korea
TEL : 043-260-2242
FAX : 043-260-2245
http://www.dacell.com
E-Mail : dana@danaloadcell.com
Ver 4.5

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Summary of Contents for dacell DN-100

  • Page 1 Ver 4.5 MODEL : DN-100 , 150 High Speed Digital Indicator User's Manual DACELL CO.,LTD. Address : 681-1 Cheoksan -Ri ,Nami - Myeon , Cheongwon - Gun ,Chung-Buk,Korea TEL : 043-260-2242 FAX : 043-260-2245 http://www.dacell.com E-Mail : dana@danaloadcell.com...
  • Page 2: Table Of Contents

    Contents 1. Characteristics ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 3 1-1. Fast-conversion mode ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 3 1-2. Calibration mode ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 3 1-3. Various input/output function ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 3 1-4. Sample Hold, Peak Hold, & Pull Proof function ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 3 1-5. Comparison function ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 3 1-6. Data Back-up function ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 4 1-7.
  • Page 3 6-3. Using Comparison output ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 15 7. Setting-up mode ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 16 7-1. How to set-up ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 16 7-2. Setting relay output HI, LO ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 16 7-3. Setting Decimal point ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 17 7-4. Setting Round off ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 17 7-5. Setting Hold mode ⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅ 17 7-6.
  • Page 4: Characteristics

    1. Characteristics ank you for using this product. If there is any problem, you can refer to the operating instructions, or please contact our technical section. This product, an indicator displaying micro-voltage signal in digital amplified from various sensors, is used for fast-measurement of load cell, pressure sensor, torque sensor, acceleration sensor, etc.
  • Page 5: Data Back-Up Function

    tting HI & LO is displayed on the front panel. Compared to the setting value, measured value can be displayed on the front panel and contact signal can be output. Make sure that setting and contact signal of Hh, LI can be output at need. 1-6.
  • Page 6: Cautions

    ake sure the use of 4 line sealed cable as a sensor cable. Too long cable leads to easurement error due to wiring resistance. Make wire separately from noise wiring. 2-2. Cautions • This product is so precise equipment to measure micro-voltage that it need to keep out of noise and its effect.
  • Page 7: General Specifications

    ate display LED : Red LED 5 pieces y switch : 4 pieces • Various function onvert function : Possible for setting Upper limit(H1) & Lower limit(LO) and for output contact of HI, LO, O K(SP1). (Option: Possible for setting HH, HI, LO, LL and output contact of them).
  • Page 8: Front Panel

    4. Front panel 4.1 DN100 : Explanation of Display Screen in the Front panel minus code ○ measured value ○ Setting value HI ○ Setting value LO ○ OK determination ○ HI, LO determination ○ ○ 7 HOLD Modulation (stable, unstable) ○...
  • Page 9: Dn150: Explanation Of Display Screen In The Front Panel

    4.2 DN150: Explanation of Display Screen in the Front panel minus code ○ measured value ○ SP1:OK determination (SP2 : spare) ○ HI, LO determination ○ HOLD ○ Modulation (stable, unstable) ○ operation and setting Key ○ ,○ ,○ ,○ ①...
  • Page 10: Back Panel

    5. Back panel 5-1. Form of Back panel & Using terminal stand Make sure the terminal site and its use, and wire separately from a lot of nose wiring. Press protruded button on the top of terminal stand, and insert it into the hole on the lower part of it to the end.
  • Page 11 SW 5 : Gain Selection 100 times This is BCD code combination(see the below table) SW 6 : Gain Selection 200 times that can establish from 100 to 150times. SW 7 : Gain Selection 400 times SW 8 : Gain Selection 800 times. ※...
  • Page 12: Function & Characteristics Of Back Panel By The Terminal

    ♣Gain Setting Table (off = 0, on = 1) X1500 X100 X200 X300 X400 X500 X600 X700 X800 X900 X1000 X1100 X1200 X1300 X1400 5-2. Function & characteristics of back panel by the terminal ◀Caution 1. Turn it off when wiring (main power supply) 2.
  • Page 13 · For calibration with real-weight, set Zero when free-load, and then enter the known load d span value to set SPAN. It uses over 50% of total capacity as a SPAN value as possible to get correct value. It is ssible to do calibration by using less 50% of total capacity.
  • Page 14: Configuration & Roles Of Each Section

    6. Configuration & Roles of each section For the understanding of this equipment, below illustrates the sensor from input to output, with brief a explanation of each section. Analog output There are two kinds of analog outputs: Normal mode that MCU is concerned only with ZERO, and SPAN mode that MCU is concerned with both ZERO and SPAN by using Option-05.
  • Page 15: Using Filter

    It is possible to connect to other communication module such as computer and PLC, etc., basic protocol is as follows and special protocol will be determined after compromising with an orderer. Current output(Option-04) It outputs analog output converted to current 4-20mA. 6-1.
  • Page 16: Using Comparison Output

    Picture. Explanation of Sample Hold and Peak Hold 6-3. Using Comparison output Comparison output : The Comparison output of HI, LO, OK is 5000time/sec, and A/D convert value passing through display filter is determined on the basis of setting value as measurement. When Displaying value exceeds(HI) or is below(LO) the setting value of HI &...
  • Page 17: Setting-Up Mode

    7. Setting-up mode 7-1. How to set up Press the key approximately 3 seconds to show , and after additional 1 second it shows (hi setting) and lights HLD LED. In this state, choosing key, setting mode 1, changes to right direction whereas choosing Key leads to the opposite direction.
  • Page 18: Setting Decimal Point

    7-3 Setting Decemal Point This product operates in a way of fixed decimal point, the decimal point must be preset. If the decimal point is changed after presetting, displaying value does not increase according to the decimal point. Press Function key and then Up key to become ->...
  • Page 19: Setting The Number Of Buffer For Adc Input

    Press Function key and then Up key to be -> Press ENT key to choose Hold mode setting. Press Shift key to choose what you want. Press ENT key to store it. -> Stored value. Here if it is poor, it displays ->...
  • Page 20: Setting Serial-Communication Use

    When the setting finishes, it resets automatically. Press Function key and the Up key to be -> Press ENT key to choose baud rate. Press Shift key to choose what you want. Press ENT key to store it. -> Stored value. Here if it is poor, it displays ->...
  • Page 21: Setting Bcd Output

    Whereas it is used communication number for printer. Here, each measure increases the number 1 by 1. Press Function key over 3 seconds and then Up key to be -> Press ENT key to choose ID number setting. Press Shift key to choose what you want. Press Up key to change the required number.
  • Page 22: Calibration

    8. Calibration 8-1. Real-weight Calibration When this mode is ON, it enters real-weight calibration mode and is necessary to prepare the actual weight. Use this mode as much as possible. But if there is any compelling reason, OFF the mode and set the constant calibration mode that input EXC voltage and sensor output value.
  • Page 23: Constant Value Calibration

    If you want to change the code, press Up key and Shift key at the same time. When it stores by pressing ENT key, it displays. At this time, add load as much as it sets previously. Here, you can return to the previous menu by pressing ESC key, and then it changes only capacity value.
  • Page 24 Here, if it is poor, it displays -> Press Function key to release from EXC-Voltage setting mode. Press Function key to return to measure mode from setting mode. 3) Gain setting This setting mode is to inform the CPU of the amplification factor of AMP. Refer to the table below.
  • Page 25 4) Sensor output voltage setting ( The rated output of Load cell) Set it with reference to Calibration sheet, enclosed with the sensor. Press Up key about 3 seconds to be sensor output voltage mode. -> Press ENT key to be setting. Press Shift key to choose the required number.
  • Page 26: Setting Intrinsic Constant

    9. Setting Key Lock This can be used as two function. If you choose key does not operate. If you choose , Setting is possible. Press Function key over 3 seconds and then Up key to be -> off that is displayed. If you choose key does not operate, ->...
  • Page 27: Settong Key Lock

    10. OPTION (OP-01, OP-02, OP-03, OP-08) Option 01(BCD OUT INTERFACE) This Parallel BCD interface is the output for the weight value made into BCD coding. available for PLC(Parallel Logic Control), Computer. This interface is • PIN ASSIGNMENT PIN No. SIGNAL PIN No.
  • Page 28: Option-01(Bcd Output)

    • Signal logic ① BCD DATA output (Negative) Negative logic ② BUSY output : DATA READ = L ③ polarity output : “+” = H, “-” = L ④ Comparative (Hi, Lo, Ok) output : “Hi” = L, “Lo” = L, “Ok” = L •...
  • Page 29: Option-02(Rs-232)

    #Option-02 (RS232C) Make wire separately from power system wiring and noise wiring. Make sure the use of sealed cable as a sensor cable. Indicator Host PC TX(Transmitting Data) RXD(Receiving Data), Number 2 Pin RX(Receiving Data) TXD(Transmitting Data), Number 3 Pin GN(Ground) GND(Ground), 5 Pin 1.
  • Page 30: Option-03(Rs-485)

    #Option-03 (RS485) Make wire separately from power system wiring and noise wiring because is sensitive to electrical noise noise. Cable uses by Shield Cable certainly. 1. TYPE : RS485 2. Method : half duplex, asynchronous system 3. Baud-rate : Selection in 2400, 4800, 9600, 19200bps 4.
  • Page 31 9. Transmisssion DATA Form (INDICATOR -> PC) CODE BYTE1 BYTE2 BYTE3 BYTE4 BYTE5 BYTE6 BYTE7 BYTE8 ASCII CODE BYTE9 BYTE10 BYTE11 BYTE12 BYTE13 BYTE14 BYTE15 BYTE16 ASCII 1) BYTE 1, BYTE2 : fixed character (ID) 2) BYTE 3 ~ BYTE5 : (1 ~ 32) equipment number 3) BYTE...
  • Page 32: Option-08(Printer)

    Option 08 (Printer) 1. Printer type : Thermal Printer. 2. Printing Speed : 50mm/sec. 3. Printer Connection : RS-232 Serial Port (9600bps). Indicator Printer TX (Transmitting Data) ------------------------ RX (Receiving Data) RX (Receiving Data) Not connect TX (Transmitting Data) GN (GND) -------------------------------- GN (GND) 4.

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