Grundfos Oxiperm Pro OCD-162-5 Installation And Operating Instructions Manual
Hide thumbs
Also See for Oxiperm Pro OCD-162-5:
Subscribe to Our Youtube Channel
Related Manuals for Grundfos Oxiperm Pro OCD-162-5
Summary of Contents for Grundfos Oxiperm Pro OCD-162-5
- Page 1 GRUNDFOS INSTRUCTIONS ® Oxiperm OCD-162 Installation and operating instructions...
- Page 2 GB: EC declaration of conformity BG: EC декларация за съответствие We, Grundfos, declare under our sole responsibility that the products Ние, фирма Grundfos, заявяваме с пълна отговорност, че продуктите Oxiperm® Pro, to which this declaration relates, are in conformity with Oxiperm®...
- Page 3 EN 61000-3-2: 2006+A1: 2009+A2: 2009, EN 61000-3-3: 2008. Данная декларация о соответствии ЕС имеет силу только в случае ES izjava o skladnosti velja samo kadar je izdana kot del Grundfos публикации в составе инструкции по монтажу и эксплуатации на instalacije in navodil delovanja.
-
Page 4: Table Of Contents
3.12 Permissible measuring cell type Obligations of the operator 3.13 Product numbers OCD-162-5, -10 • Be trained by qualified personnel from Grundfos in the 3.14 Product numbers OCD-162-30, -60 operation of the system. 3.15 Electrical data •... -
Page 5: Obligations Of The Operating Company
Warning external dosing pump prior to installation. Only authorised Risk of explosion when using chemicals in too service personnel trained by Grundfos is allowed to connect it high concentrations. to the Oxiperm Pro. Only use sodium chlorite in a diluted 1.5 Authorised service personnel... - Page 6 1.9.2 Storing chemicals • Chemicals must be stored in the appropriately marked original plastic containers (20 to 33 litres). • Do not store chemicals near grease, flammable substances, oils, oxidising substances, acids or salts. • Empty and full containers must be kept closed, especially in areas where national regulations for the prevention of accidents apply to storage (Germany GUV-V D5).
-
Page 7: Product Description
2. Product description Fig. 1 Oxiperm Pro OCD-162 without cover and peripheral devices Oxiperm Pro OCD-162 disinfection systems produce and dose chlorine dioxide for the disinfection of drinking water, process water, cooling water and wastewater. Oxiperm Pro OCD-162 disinfection systems consist of a plastic system frame, on which the internal components are mounted. -
Page 8: Application Examples
2.1 Application examples 2.2.2 Flow-rate-proportional dosing Suitable for drinking water applications: Oxiperm Pro OCD-162 disinfection systems can be used for different types of applications: 1. The controller is set to "proportional controller". 2. A contact water meter or flow meter measures the water flow 2.1.1 Disinfection of drinking water lines rate in the main water line, and continuously sends measured •... -
Page 9: Components Of A Standard System
2.3 Components of a standard system Blue Fig. 2 Components of a standard system (Oxiperm Pro OCD-162-5, -10) 2.3.1 External components 2.3.2 Internal components Pos. Component Pos. Component Water line for dilution water and flushing water Solenoid valve for dilution water and flushing water... -
Page 10: Peripheral Devices And Accessories
2.4 Peripheral devices and accessories 2.4.3 Measuring cell • Measuring cell 2.4.1 Accessories for the dilution water line • Tapping sleeve for sample-water extraction at the main line. • Isolating valve • Hose from the sample-water extraction device to the •... -
Page 11: Hydraulic Connections
Fig. 4 Complete system with measuring cell (e.g. OCD-162-30, -60) 2.5 Hydraulic connections Pos. Component 2.5.1 Oxiperm Pro OCD-162-5, -10 Water line for dilution water and flushing water Dilution water extraction device with isolating valve Container for sodium chlorite (NaClO , diluted concentration of 7.5 % by weight) with suction lance and... - Page 12 2.5.2 Oxiperm Pro OCD-162-30, -60 Fig. 6 Hydraulic connections OCD-162-30, -60 • hose from the sample-water extraction device to the Pos. Description measuring cell • hose from the measuring cell to the sample-water drain. Hoses for both suction lances on the suction side of the 5, 6 NaClO and HCl dosing pumps...
-
Page 13: Power Supply Connections And Electronic Connections
2.6 Power supply connections and electronic 2.8 Display and control elements connections The Oxiperm Pro OCD-162 is equipped with an electronic controller. The controller has connections for the following: • power supply cable to the main switch • cable from the flow meter or contact water meter •... -
Page 14: Access Codes
Access is enabled for 60 minutes after entry of the code. 2.9.2 Service code This code is reserved for trained Grundfos service engineers. Access is enabled for 30 minutes after entry. The service code is necessary for commissioning. -
Page 15: Menu Structure
2.10 Menu structure The submenus vary in submenus for operators (with operator code) and service engineers (with service code). All software menus can be selected from the "Main menu" using the [Up] and [Down] buttons, and accessed using [OK]. Press [Esc] to return to the menu level above. 2.10.1 Operator menus (part 1) Main menu Submenu 1... - Page 16 Submenu 2 Submenu 3 Submenu 4 Submenu 5 CAL meas. value chlorine dioxide CAL result slope: µA, mg/l CAL cycle On/Off GRUNDFOS, CAL meas. value DIN/NIST, others calibration Slope µA, mg/l CAL result asym. mV CAL cycle On/Off CAL meas. value CAL result asym.mV...
-
Page 17: Technical Data
3. Technical data 3.1 Identification 3.1.1 Type key Example: Oxiperm Pro OCD-162-30-D/G1 Oxiperm Pro OCD-162 Max. capacity 5 g/h 10 g/h 30 g/h 55 g/h (USA) 60 g/h (USA 55 g/h) Chlorine dioxide dosing pump integrated mechanical dosing pump DMX integrated digital dosing pump DDI * integrated SMART Digital dosing pump DDA * without integrated dosing pump... -
Page 18: Performance And Consumption
3.1.2 Nameplate 3.3 Temperatures and humidity Permissible relative air humidity Maximum 80 % (no condensation) Permissible ambient temperature 5 °C to 35 °C Permissible temperature of dilution water 10 °C to 30 °C OCD-162 5D/G Permissible temperature of chemicals 10 °C to 35 °C 162-005-10000 5/N: 07/64064 Storage temperature of the system... -
Page 19: Dimensions
3.4 Dimensions 3.4.1 Oxiperm Pro OCD-162-5 and OCD-162-10 Fig. 11 Oxiperm Pro OCD-162-5 and OCD-162-10, with drill holes... -
Page 20: Oxiperm Pro Ocd-162-30 And Ocd-162-60
3.5 Oxiperm Pro OCD-162-30 and OCD-162-60 Fig. 12 Oxiperm Pro OCD-162-30 and OCD-162-60, with drill holes... -
Page 21: Weights And Capacities
3.6 Weights and capacities 3.8 Materials Oxiperm Pro W x H x D [mm] System frame System frame with cover OCD-162-5, -10 765 x 766 x 330 Cover OCD-162-30, -60 765 x 766 x 550 Reaction tank/batch tank Total height OCD-162-30, -60 181 mm Hoses... -
Page 22: Product Numbers Ocd-162-5, -10
3.13 Product numbers OCD-162-5, -10 3.16 Controller inputs Product No. OCD-162 Voltage Dosing pump Input Description 95707848 230 V Analog input for Current input 0(4)-20 mA DDA 7.5-16 Load: 50 Ω flow meter 95707849 115 V 5 g/h Chlorine dioxide concentration 95702476 230 V Without dosing... -
Page 23: Transport And Packaging
4. Transport and packaging 5. Installation Installation is described in detail in the separate Service Warning Instructions. This subsection can be used by the operating Increased risk of damage to equipment and company to plan installation. personal injury as a result of operating faults due 5.1 Preparing the installation location to transport damage. -
Page 24: Operation
6. Operation 6.1.1 Adjusting the process (how many batches) To specify whether just one batch or several batches of chlorine All software menus can be selected from the "Main menu" using dioxide is to be prepared, or whether the production process the [Up] and [Down] buttons, and accessed using [OK]. -
Page 25: Interrupting Operation
6.3 Interrupting operation 6.4 Continuing operation after an interruption 6.3.1 Terminating chlorine dioxide production 6.4.1 Continuing operation after terminating chlorine dioxide production 1. "Main menu > Process" > [OK]. During commissioning and in normal operation: Start chlorine Process dioxide production: Start –... -
Page 26: Flushing
6.5 Flushing 6.5.1 Preparing to flush 1. Before starting to flush, have ready the following items: Warning – Empty 10-litre plastic buckets (1 bucket for OCD-162-5, -10, Risk of poisoning from chlorine dioxide gas. -30, and 2 buckets for OCD-162-60) Do not mix sodium chlorite and hydrochloric –... - Page 27 6.5.3 Starting flushing 6. Press [OK], if the suction lances are in the water. 1. Main menu > Service" > [OK]. Flushing 2. "Process" > [OK]. Drain int. batch tank [OK] 3. "Flushing" > [OK]. 7. Press [OK], if the batch tank is empty, see section Start flushing: 6.5.2 Manually draining the batch tank.
-
Page 28: Manually Venting The Dosing Pump
6.5.4 Working with the system after flushing 6.6 Manually venting the dosing pump 1. Remove the hose from the drain cock, and place it in the Warning bucket. Risk of damage to equipment and personal injury 2. Pour the contents of the bucket down the drain. due to incorrect handling of chemicals. -
Page 29: Modifying Setup
6.7 Modifying setup 6.7.5 Setting or cancelling daylight saving time 1. "Main menu > Setup" > [OK]. Setup is selected as follows: 1. Main menu > Setup > [OK]. 2. "Daylight.sav.t.."> [OK]. 3. Use the [Up] or [Down] button to make your settings. Main menu 6.7.6 Changing the display contrast 1. -
Page 30: Monitoring The Production And Dosing Process
6.8 Monitoring the production and dosing process Main menu Service Process Status List of events Production ClO2 Flushing Terminate Start Status Chemicals Maintenance Age of ClO2 Measurement HCl/NaClO ClO2 Temperature Measured value CalData-LogBook Controller ClO2 Water flow meter Temp. comp. Test relay Test level Test display... - Page 31 6.8.1 Current measured values for ClO , water temperature pH value and pH/ORP 1. "Main menu > Service" > [OK]. 2. "Measurement" > [OK]. The measured values in this menu are only Measurement displayed, if " " has been enabled. Measurement If the AQC-D6 measuring cell has been selected, ClO2...
- Page 32 ORP value 6.8.2 Current control parameters 1. "Main menu > Service" > [OK]. Not for applications with external batch tank. 2. "Measurement" > [OK]. Parameters for the setpoint controller 1. "Main menu > Service" > [OK]. Measurement 2. "Controller ClO2" > [OK]. ClO2 Controller ClO2 y-out:...
- Page 33 6.8.3 Current input value for water flow meter 6.8.5 List of events Not for applications with external batch tank. The list of events is useful for fault finding. Faults and messages are stored chronologically in the list of events. 1. "Main menu > Service" > [OK]. 1.
- Page 34 6.8.9 Indicating the "Age of ClO2" in the reaction tank and in 6.8.8 Resetting the chemical consumption after changing containers batch tank 1. "Main menu > Service > [OK]. The controller calculates the chemical consumption and displays it in litres. It starts automatically at 0.000 litres. 2.
-
Page 35: Setting The Warning Relay And Alarm Relay
6.9 Setting the warning relay and alarm relay Main menu Alarm Alarm value ClO2 Dos. time monit. Max. dosing time Alarm value 1 Alarm value 2 Alarm delay Hysteresis Upward violation downward viol. Fig. 19 Structure of the "alarm" menu "alarm"... -
Page 36: Configuring The Warning Relay
The factory setting is "downward viol." 6.10 Configuring the warning relay If the alarm is to be triggered by a downward violation: The warning relay is activated whenever an alarm is signalled, 3. "downward viol.." > [OK]. If an alarm is triggered when the and remains active until the alarm is confirmed (collective warning relay). - Page 37 6.10.2 Setting the hysteresis 6.10.5 Replacing a chemical container The hysteresis indicates the tolerance of the alarm value OCD-162-5, -10: Make sure that the chemical (alarm value ± 0.5 x hysteresis). In this menu, you set the Note containers are positioned under the system. hysteresis for the two alarm values: 1.
-
Page 38: Faults With Error Message
6.11 Faults with error message Error message, reaction of Cause Remedy Oxiperm Pro 1. Low-level signal HCl or NaClO a) HCl or NaClO container is almost empty. Change the HCl or NaClO container. – ClO production proceeds. Oxiperm Pro OCD-162-05, -10: the chemical containers must be positioned –... - Page 39 Error message, reaction of Cause Remedy Oxiperm Pro 9. "Timeout H2O supply 2": During the second addition of water, the level in the – ClO production is terminated. reaction tank has increased too slowly between Call Service. See error message 6. levels K3 and K4.
- Page 40 Error message, reaction of Cause Remedy Oxiperm Pro 21. Cleaning motor fault: Cleaning motor monitoring in the measuring cell Stop the system. – ClO production proceeds. indicates a fault. – Alarm relay activated. a) Faulty cleaning motor. Check the power supply of the cleaning –...
- Page 41 Error message, reaction of Cause Remedy Oxiperm Pro 29. Reaction tank control fault: Plausibility check of the float switch in the reaction – ClO production is terminated. tank. – Alarm relay activated. a) Faulty float switch. Call Service. b) Faulty controller. Call Service to replace the controller.
-
Page 42: Faults Without Error Message
• dosing pump without multi-function valve. Perceptible smell of The activated carbon filter/adsorption filter is saturated. Exchange the activated carbon filter/adsorption filter. chlorine dioxide 6.13 Calibration calibration GRUNDFOS DIN/NIST CAL meas. value CAL meas. value CAL meas. value others slope:... - Page 43 This can be made with the 2. "ClO2" > [OK]. Grundfos DIT photometer and the usual reagents. 3. "CalData-LogBook" > [OK]. Entry number 1 is the latest entry, The determined reference value is entered by correcting the entry number 2 is the previous one, etc.
- Page 44 11. Unscrew the pH electrode from the measuring cell. Use the 6.13.3 Performing ORP calibration bucket to catch any water that flows out. The electrode sends the voltage [mV] that corresponds to the 12. Immerse the pH electrode in the glass jar containing the ORP value to the controller.
-
Page 45: Stopping Chlorine Dioxide Dosing
6.13.4 Calibration faults 7. Maintenance 1. If, for example, 4.0 pH is selected in the display, but the The Oxiperm Pro OCD-162 disinfection system must be serviced electrode is immersed in a 7.00 buffer solution, the following once a year. The current and next maintenance date are error message is displayed: "wrong buffer"... -
Page 46: Accessories List
Oxiperm Pro OCD-162 data booklet and the technical data. Accessories to be purchased Y = Available from Grundfos N = Not available from Grundfos 1. Container with sodium chlorite (diluted concentration of 7.5 % by weight in accordance with EN 938) 2. -
Page 47: Photos
9. Photos Fig. 23 OCD-162-5, -10 Pos. Component Controller with display and control elements Reaction tank Batch tank Adsorption filter Dosing pump for sodium chlorite (NaClO Dosing pump for hydrochloric acid (HCl) Dosing pump for chlorine dioxide (ClO Solenoid valve for dilution water... -
Page 48: Disposal
Controller with display and control elements Note The system may only be dismantled by Adsorption filter authorised personnel trained by Grundfos. Dosing pump for sodium chlorite (NaClO The operating company is responsible for ensuring an environmentally friendly disposal. Dosing pump for hydrochloric acid (HCl) - Page 51 GRUNDFOS Pumps (Hong Kong) Ltd. Turkey Iztochna Tangenta street no. 100 Unit 1, Ground floor GRUNDFOS Pumper A/S GRUNDFOS POMPA San. ve Tic. Ltd. Sti. BG - 1592 Sofia Siu Wai Industrial Centre Strømsveien 344 Gebze Organize Sanayi Bölgesi Tel. +359 2 49 22 200 29-33 Wing Hong Street &...
- Page 52 Thinking ahead makes it possible Innovation is the essence 98244189 0812 The name Grundfos, the Grundfos logo, and the payoff Be–Think–Innovate are registrated trademarks ECM: 1062505 owned by Grundfos Management A/S or Grundfos A/S, Denmark. All rights reserved worldwide. www.grundfos.com...
Need help?
Do you have a question about the Oxiperm Pro OCD-162-5 and is the answer not in the manual?
Questions and answers