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Summary of Contents for Rotary SGL35
- Page 1 Introduction 2-Post Vehicle Lift SGL35 © Rotary Lift, 03/2013 ● 117592 ● Rev. C...
- Page 3 The declaration is no more valid, if the product is modified without agreement. Herewith we declare, that the machinery described below Product denomination: 2-post vehicle lift model / type: SGL35 Capacity 3500 kg machinery / serial number: ……………….. Year of manufacture: 20…...
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Page 5: Table Of Contents
1. Introduction 6.4 Recommissioning the lift after incorrect Contents alignment of the slider blocks ....18 Maintenance ..........19 Introduction ..........2 7.1 Maintenance staff qualification .... 19 1.1 About this operating manual ....2 7.2 Safety regulations ........ 19 1.2 Important information for the machine 7.3 Maintenance schedule ...... -
Page 6: Introduction
1. Introduction 1.2 Important information for the Introduction machine operator The operating manual contains important information for safe operation and for the functional 1.1 About this operating manual reliability of the lift. The post lift conforms to state of the art technology ... -
Page 7: Specialist For Safety Related Work
1. Introduction people. Non-compliance may lead to 1.3 Specialist for safety related death or serious injury. work Risk of death or injury The post lift must be inspected after commissioning Potential risk to life and health of and at regular intervals but at least annually. people. -
Page 8: Intended Use
2. Intended use The manufacturer assumes no liability for Intended use damage of any kind which arises through incorrect, erroneous, or unreasonable use. 2.1 General The lift Risk of injury! 3.1 Functionality WARNING The lift is designed to raise vehicles to the ... -
Page 9: System Overview
3. The lift 3.2 System overview Figure 1: Example of a post lift Adapter Primary column Slide Secondary column 10 Base plate support (optional extra) Drive-through ramp 11 Lever for latch mechanism Control unit 12 Latch mechanism cover Hydraulic unit 13 Hole for anchor bolts Column base plate 14 Cover plate... -
Page 10: Technical Data
3. The lift 3.3 Technical data 3.4 Identification of lift The customer service department of your authorised SGL35 dealer can react quicker to your maintenance queries if you specify the lift, serial number, and any Load capacity / Lift cylinder [kg] 3500 possible accessories. -
Page 11: Permitted Weight Distribution
3. The lift Permitted weight distribution Figure 3: Vehicle centre of gravity The weight distribution on the adapters is reversible for this post lift: The heavy load can either be placed on the long or the short arms P1 (1/3) - P2 (2/3) of the maximum load. Figure 3: Minimum distance between two adapters ... -
Page 12: Safety Mechanisms
3. The lift 3.6 Safety mechanisms Figures 5 ... 9: Safety mechanisms Electrical Emergency stop button on the control unit (Figure 5) Broken chain and slack chain switch (lifting chain): consists of a micro switch, which is fitted in each column at the bottom. -
Page 13: Control Box
3. The lift 3.7 Control box (see figure 11) Main switch, emergency stop To connect the lift to the mains supply, turn the switch to ”1", to disconnect from the power supply turn it to ”0". Control box key Opens the control box for maintenance purposes. -
Page 14: Safety Regulations
4. Safety regulations During the raising and lowering process, no-one Safety regulations should loiter within range of the moving load and the pick-up points. Comply with the following regulations! Briefly raise the lift to check that the vehicle pick-up points are secure. -
Page 15: Operation
5. Operation Operation 5.4 Driving the vehicle onto the Risk of injury if an incorrect lift procedure is followed during Unauthorised or untrained persons may NOT breakdowns. DANGER operate the lift and may NOT lift the vehicle. If there are indications of faults such as ... -
Page 16: Using The Lift
5. Operation The vehicle must now be lowered by an lever and push the DOWN button to lower the authorised competent person. lift to the required level. 2. If you cannot pull the lever down, the latching ONLY use adapter extensions from the lift manufacturer. -
Page 17: Switch Off The System
5. Operation 3. Drive the vehicle away from the lift. 5.9 Switch off the system 1. Set the main switch to “0". 117592 ● 03/2013... -
Page 18: Action In The Event Of A Fault
6. Action in the event of a fault Action in the event of a 6. Broken chain switch or the lifting chain has reacted to unusual tensioning of the lifting chain. fault Remedy: 1. Connect the control unit to the power supply. ... - Page 19 6. Action in the event of a fault manually disengage the latches, hold them in this Cause: position with wedges, lower the lift, then remove the 1. Fuse or circuit breaker burnt out. wedges. Correct the cable tension or replace the 2.
- Page 20 6. Action in the event of a fault 3. Repair the external leak. 3. The cable is loose. Remedy: The lift rises unevenly. 1. Replace the cable. 2. Check and repair the Bowden cable and its Cause: mounting. 1. The synchronisation cables are offset. 3.
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Page 21: Emergency Lowering
6. Action in the event of a fault Careful use by authorised and qualified 6.3 Emergency lowering operators Only competent persons may carry out The area around the lift must be made safe in emergency lowering of the vehicle. compliance with national regulations ... -
Page 22: Recommissioning The Lift After Incorrect Alignment Of The Slider Blocks
6. Action in the event of a fault Latch Cable clamp Short cable clamp Mounting plate Secondary column Latch Primary Cable clamp column Anchor Long cable clamp A synchronisation cable has become slack for no obvious reason: press the "Up” button, to 6.4 Recommissioning the lift tension the cable again (Fig. -
Page 23: Maintenance
7. Maintenance Lifts in especially dirty environments must be Maintenance cleaned and maintained more often. Oil and grease are water pollutants. Always dispose of them in an environmentally friendly 7.1 Maintenance staff manner according to the regulations qualification applicable in your country ( Chapter 14, Disposal). -
Page 24: Cleaning
7. Maintenance 7.4 Cleaning Approved hydraulic oils Keep the lift and the lifting zone spotlessly Important advice clean. Never use compressed air, water jets, Only use hydraulic oil according to DIN 51524 solvents, or abrasive cleaning materials to clean for hydraulic systems. -
Page 25: Carry Out A Function Test
8. Repairs Hold the cables just under the slider block Repair work may only be carried out on between your thumb and forefinger and press equipment that is switched off and locked by together with approx. 70 N of force. trained and authorised specialists. -
Page 26: Unpacking
10. Transport, storage Do not loiter close to or under suspended loads. Always unload the packing unit with a forklift truck or a pallet jack with sufficient load capacity and transport it to the storage point. Always use hoisting equipment (straps, chains, etc.) approved for the total weight. -
Page 27: Installation
11. Installation Installation Lift 11.1 Installation guidelines SGL35 13.2 Refer to the health & safety M = Tilt movement specified in kNm on the requirements when choosing an column base plate installation site CAUTION F = Force specified in kN ... -
Page 28: Mechanical Installation
11. Installation Now run in the synchronisation cables and the latch cable before aligning the columns 11.2 Mechanical installation according to the diagram in Fig. 22. a) Preparation before installing the columns b) Assembling the columns Use a piece of wood (from the packaging) to Identify the columns with the help of the latches support the slider block 10 cm above the base on the mechanical safety system: The primary... - Page 29 11. Installation Cable clamp Latch Short cable clamp Mounting plate Secondary column Cable clamp Latch Primary column Anchor Long cable clamp Drill diameter 20 mm Set up the columns vertically or slightly tilted Recommended concrete outwards with the help of a plumb line. If the 200 mm thickness floor is not level, use the supplied shims under...
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Page 30: Hydraulic Installation
11. Installation Drill holes with a 20 mm Clean out the hole masonry drill with a Tighten the nut until it Tighten the nut to carbide bit engages, Turn the anchor in 200 Nm with an the hole until the nut and the adjustable wrench lock washer touch the base plate... -
Page 31: Final Assembly Of The Mechanical Unit
11. Installation Disconnect the cable from the 400 V terminal on the transformer and connect it to the 230 V 11.5 Final assembly of the terminal. mechanical unit Remove the cover of the motor terminal box. Loosen the M5 lock nuts on the terminal strip and change its position (Fig. - Page 32 11. Installation c) Assembling the latch cable Adjust the tension of the cable with the clamp so that both latches disengage from their rack at To make this step easier, raise the slider the same time when you pull the latch block to the top position.
- Page 33 11. Installation Note: Pay attention to the When assembling the bolt orientation of the bevelled gear! CAUTION Pinch point To test the function of the arms after assembly, raise the slider block at least 25 mm from the bottom position. Pull up the bolt ring and bring the arms into the desired position.
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Page 34: Commissioning
12. Commissioning Ensure that the hydraulic system fittings are 12. Commissioning properly sealed. Check the hydraulic oil level in the tank when Carry out a “safety inspection“ before the slider block is in the bottom position. commissioning. Check that the hydraulic lines are correctly If a competent person (factory-trained fitter) installs positioned and that they do not chafe against... - Page 35 12. Commissioning Each of the chains is fitted with a micro switch pulled tight and brings the slider block on the control (Fig. 30), which monitors the chain tension. If side to a halt (cable is loaded). the chain breaks or is excessively slack the ...
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Page 36: Disassembly
13. Disassembly Special waste must be separated and subdivided Disassembly into equal lots and then disposed of in accordance with national legislation and Disassembly work may only be carried out by standards. authorised specialist staff. Electrical work may only be carried out by qualified electricians. -
Page 37: Annex
Annex Post Lift SGL35 ANNEX Notes on conducting a visual inspection and a function test Diagrams, spare parts lists Electrical circuit diagram see control box Hydraulic diagram Spare parts lists Hydraulic power unit 117592 ● 03/2013... - Page 38 Annex Post Lift SGL35 Notes on conducting the visual inspection and function tests Check the following in particular in the course of a regular inspection: 1. Information on the lift Inspection criteria Nameplate Securely fastened Labelling Legibility Brief operating instructions...
- Page 39 Annex Post Lift SGL35 10. Pick-up equipment Anti-slip protection Condition Roll stop Function Clamping equipment Arm restraints 11. Steel cables / steel links Wear Corrosion Torn strands Torn strand nests Crushing Outer layer fraying Bird caging 12. Sheaves Cracking Signs of wear...
- Page 40 Annex Post Lift SGL35 Dirt Filter Surface condition Pressure release valve Surface condition Seals undamaged Lowering valve Surface condition, seals 15. Electrical equipment Wires Damage, strength, strain relief on outer wires Grounding conductor Damage, strength Effectiveness, strength, condition, damage 16.Safety latches 17.
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Page 41: Electrical Circuit Diagram
Diagrams, spare parts lists Electrical Circuit Diagram Label Description Label Description 16-A fuse Slack cable switch / Secondary column 5-A fuse Broken chain switch / primary column Thermal protection integrated in motor S7 Slack cable switch / primary column Main switch Mechanical SAFETY lever switch UP button Transformer 230 V / 400 V - 24 V... -
Page 42: Hydraulic Diagram
Diagrams, spare parts lists Hydraulic diagram 117592 ● 03/2013... -
Page 43: Spare Parts Lists
Diagrams, spare parts lists Spare parts list Item Drawing no. Name Item Drawing no. Name SGL35-1000 Welded primary column SGL35-6003 Cable duct SGL35-1100 Welded secondary column SGL35-6002 Synchronisation cable SGL35-6004 Cover plate N619 Cable mounting SGL35-1020 C-base plate G3T-5001 Arm bolt SGL35-3000... - Page 44 Diagrams, spare parts lists Figure 1 117592 ● 03/2013...
- Page 45 Figure 2...
- Page 46 Diagrams, spare parts lists Figure 3 Figure 4 117592 ● 03/2013...
- Page 47 Figure 5 Figure 6 Figure 7...
- Page 48 Diagrams, spare parts lists Figure 8 117592 ● 03/2013...
- Page 49 Figure 9...
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Page 50: Hydraulic Power Unit
Diagrams, spare parts lists Hydraulic power unit Box with core hitches V3.889.26.A03 V3.892.71.OST (RELIEF VALVE) (CHECK VALVE) PIPE RILSAN 117592 ● 03/2013... - Page 51 Pos: Qty. Code Description 1 1 KE971PL05Z M04.Z central manifold KE 2000 (80‐250 bar) 2 1 KE970TR008 TR08 Coupling 3 1 V389669E20 VE1‐NC‐EM electric valve cav.V096004 4 1 R3897TA226 TC4 Plug for cavity‐(only thread) 5 1 V388540000 PMC12 Hand pump (1.5 cc) 6 1 K250113000 Lever M10 L=190 mm 7 1 CV10114302 18GH pump 5.0cc + screw M8x85 8 1 K3976SE449 S423 Plastic Tank 12Lt. 9 1 K234062000 Suction pipe 3/8" L=385 10 ...
- Page 52 Diagrams, spare parts lists 117592 ● 03/2013...
- Page 53 BlitzRotary GmbH Fon +49.771.9233.0 USA: +1.812.273.1622 (Headquarter) Hüfinger Straße 55 Fax +49.771.9233.99 Canada: +1.905.812.9920 D-78199 Bräunlingen info@blitzrotary.com United Kingdom: +44.178.747.7711 www.blitzrotary.com AustralAsia: +60.3.7660.0285...
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