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4 -Post Alignment Lift
SM65-55MB,SM35LT-51MB
SM65-51/55/60,MOT65-55/60
SM40-47-BMW ,MOT40NB-47
SM65-51/55/60
SM40-47-BMW
Installer: Please return this booklet to literature package and give to lift owner/operator.
© Rotary Lift, All rights reserved
SM40-47/51,SM40NB-47
SM40LT-47,SM55LT-51
SJ180101
SM55LT-51
SM40LT-47
OM-SM-3
Rev.B 01/01/2018
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Table of Contents
Troubleshooting
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Related Manuals for Rotary SM40-47
Summary of Contents for Rotary SM40-47
- Page 1 4 -Post Alignment Lift SM40-47/51,SM40NB-47 SM40LT-47,SM55LT-51 SM65-55MB,SM35LT-51MB SM65-51/55/60,MOT65-55/60 & & SM40-47-BMW ,MOT40NB-47 SM55LT-51 SM65-51/55/60 SM40-47-BMW SM40LT-47 Installer: Please return this booklet to literature package and give to lift owner/operator. OM-SM-3 SJ180101 Rev.B 01/01/2018 © Rotary Lift, All rights reserved...
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Page 5: Table Of Contents
Table of Contents 6. Authorized lowering ........27 1. Introduction 6.1 Manually lowering the lift when there is a height ..............difference of > 50 mm ............27 About this operating manual ........5 6.2 Leveling the rolling jacks ..........28 Warning and information symbols ......5 6.3 Emergency manual function ........28 Intended use ............7 7. - Page 6 16.2 Packaging ..............62 16.3 Oils, grease, and other chemical substances ..62 16.4 Metals / Electronic waste ........62 ANNEX • SM40, SM40NB,MOT40NB-47,SM40LT ,SM65,SM55LT,SM35LT-51MB,MOT65- 55/60,SM40-47-BMW: Pneumatic circuit diagram, wiring diagrams, hydraulic circuit diagram, spare parts lists • Protocol of installation • Completion certificate •...
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Page 7: Introduction
• The operating manual must be kept near the lift and be easily accessible for all users. Risk of injury • This operating manual provides information on Potentially hazardous situation. the post lifts SM40-47/51,SM40NB-47,MOT40NB- Non-compliance may lead to 47,SM65-51/55/60,MOT65-60,SM40-47- minor or moderate injury. CAUTION BMW, SM65-51/55MB ,SM55LT-51,SM35LT- 51MB,SM40LT-47, variant with lifting table.. - Page 8 1.2.2 On the product Observe all warning notices on Operating instructions in brief products and ensure they remian legible. Warning sticker on control column. These instructions contain information 1.Read original operating instructions. on operation of the lifting platform. 2..Riding prohibited. 3.One-side,one end,one conner raising of vehicle WARNING prohibited.
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Page 9: Intended Use
Intended use not lowered into the lock position (latch bars). • The post lift may only be used: Activating the machine when safety equipment or mechanisms are not in place (Example: locking • In indoor areas for lifting unoccupied motor vehi- latches are not fitted). -
Page 10: Safety
2. Safety turer. Lift it for a short distance and check that the pick-up points are secure. Only then can the 2.1 Operators vehicle be moved to the required height. • Take steps against traffic in the area of the post The post lift may only be operated without super- lift. -
Page 11: Permitted Axle Loads And Weight Distribution
Risk of injury through toppling of the vehicle when incorrectly loaded. WARNING Comply with the permitted load capacity as in Fig. 1 and 2. ↓ ↓ Comply with the permitted weight distribution as in Fig. 1 and 2. Comply with the approved distances between pick-up points as in Fig. -
Page 12: Ban On Unauthorized Modifications Or Alterations
2.4 Ban on unauthorized modifications or Maintenance contractors, installa- alterations tion staff • Unauthorized modifications and alterations to the Maintenance, servicing and installation work post lift are not permitted for safety reasons. may only be done by companies or specialists •... -
Page 13: Safety Inspections By Competent Persons
Safety inspections by competent Checking of lifting platforms persons Checks are to be based on the following directives and regulations: • Safety inspections must be carried out to guar- Basic principles for testing lifting platforms antee the safety of lifts. (DGUV-308-002 before BGG 945) •... -
Page 14: The 4-Post Lift
Exceptional checking • The report must include: Lifting platforms with a lift height of more than 2 • The date and scope of testing with details of any meters and lifting platforms intended for use with test items not yet performed people standing under the loadbearing elements •... -
Page 15: General Workflow
SM55(35)LT-51 General workflow Figure 5: Example of a 4-post lift with lifting • table (SM40LT-47) After determining the vehicle data and aligning the runways, the vehicle is driven onto the main Figure 6: Example of a 4-post lift with lifting lift and secured against rolling. -
Page 16: Work Area, Danger Zones
min 0.8m ② min 2m ③ min 0.8m ① min 0.8m Work area, danger zones Safety mechanisms See figures 6 ... 13 Safety mechanisms protect both Figure 7: Work area, danger zones people and lift. They must not be disabled! WARNING 1. - Page 17 1. Buzzer Acoustic alarm. Sounds: • When lowering the main lift < 120 mm (foot protection). • When lowering the lifting table (hand and finger protection). • When troubleshooting (lifting/lowering using the override switch, for height equalizing or during emergency manual lowering). 2.
- Page 18 5. Foot protection switch on the lift column with control unit Deactivates the lowering process at a lift height of 120 mm (foot protection, otherwise a crushing or shearing hazard exists). You can only lower from this height by pressing the "Lower in danger zone“...
- Page 19 8. Broken cable and slack cable switch • Pos. 8.1: Broken cable switch: This switch is activated if the cable is broken. All movement of the post lift stops immediately. The control buttons will not function. Consult a competent person for repair. •...
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Page 20: Control Unit
3.5 Control unit All movement of the lift stops immediately when you release a pressed button. Figure 16: Control unit in the lift column 1. Selector, only for SM40LT/SM55LT variant with lifting table: • Left setting: Main lift active • Right setting: Lifting table active 2. -
Page 21: Operation
4. Operation Emergency stop Risk of injury when lowering the 1. To perform an emergency stop, set the main swi- load onto objects below the lift tch to OFF ("OFF“setting). The main lift or the lift- or the vehicle. Vehicle may topple DANGER ing table stops immediately. -
Page 22: Driving On
Driving on Lifting/lowering Risk of injury in the post lift zone. DANGER Do not put people at risk when the lift or lift- ing table moves. Always monitor the danger zones when lifting or lowering. No-one must stand in the traffic zone of the 1. -
Page 23: Drive Off
Raising the lift Lowering the main lift or lifting table 1. Set the selector to the left (main lift). 1. Remove all objects in the lift and lifting table zone, in particular under the lift and lifting table. 2. Lift the main lift slightly with the UP button. 2. -
Page 24: Problems, Causes, Actions
5. Problems, causes, actions The following lists contain information on pote- ntial problems,their causes, and actions to rect- ify the fault. Repairs to safety equipment of the lift If the lift is out of order for long periods, may only be operated by authorized carry out the following steps: maintenance technician (certified expert Lower the lift to the lowest position. - Page 25 Problem Possible cause Actions The motor is not running. • Mains fuse is faulty. Reset or change the mains fuse. The runways lower unevenly • An object is blocking the dow- Main lift during the lowering process → nward motion. The lowering 1.
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Page 26: Troubleshooting By Authorized Maintenance Contractors
Lift button does not work. • Hydraulic oil level too low. 1. Refill hydraulics up to gauge Main lift or lifting table: mark ( →Chapter 9.4). Runways do not move up. 2. Check with dipstick. Attention: Using rapeseed based oil destroys the seal.Use only biodegradable oils(HEES-oils based on synthetic esters). - Page 27 The motor is not running. • Incorrect supply voltage to the Depending on cause: motor. • Supply the correct voltage to the • Wiring loose. motor. • Faulty motor. • Check all wiring connections and • Faulty limit switch. repair or insulate if necessary. •...
- Page 28 Hydraulic oil leaking from the • Air has mixed with the oil or Depending on cause: filler/breather cap. is being sucked in. • Change oil ( → Chapter 9.4). • Oil return line is loose. • Tighten fittings on suction pipe. •...
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Page 29: Authorized Lowering
6. Authorized lowering Only by authorized competent persons Risk of injury in the case of incor- rect behavior. Only authorized competent persons may lower lifts as described below. WARNING Cordon off the danger zone, prevent access by all persons. Constantly monitor the danger zones when lifting or lowering. -
Page 30: Leveling The Rolling Jacks
6.2 Leveling the lifting table Emergency manual function Even if the post lift fails totally, the vehicle can be lowered, for example by disconnecting the power Risk of injury due to height differe- supply. nce in the runways when the lift is loaded.Vehicle may topple over. - Page 31 Pin the spindle of the exchange valve of the control box. then air cylinders of column and lifting table working to release the lock .Make sure the air supply is not disconnecting.(for SM55LT/ SM40LT lift ,there are two exchange valves ,one valve for the main lift and another one for the lifting table) 3.
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Page 32: Technical Data
7. Technical data H Lifting table 1490-2000mm length SM40-47 SM40LT Electrical 400 v, 50 400 v, 50 Hz SM40-51 connection (3+N+PE) SM40NB-47 (3+N+PE) SM40-47-BMW Motor power 4 kW 4 kW Load capacity rating Main Lift 4000 kg 4000kg Noise level... - Page 33 1990mm 1990 mm condensation, at without AK/FK/CK 20 °C) Lifting table 400mm height Max Drive on height 75mm SM40-47-BMW C Overall length 5282 mm 5282 mm without drive-on 5682 mm ramps 6182 mm D Ramp length 1000 mm 1000 mm...
- Page 34 MOT40NB-47 MOT65- SM55/35LT/SM65 60/55 Load capacity Main Lift 4000 kg 6500 kg Main lift Stroke 1790 mm 1790 mm 1980 mm lift height 1990 mm B Runway length 4700mm 6000mm 5500mm C Overrall lenth 4853mm 6182 mm (NO ramps) 5682 mm D Overrall width 3102mm 3397mm...
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Page 35: Cleaning
Nameplate with details of lift model, serial 8. Cleaning number, year of manufacture etc. For the • position of the nameplate see → Fig. 5. Only clean the lift when not loaded (without vehicle). The Power unit's parameters are for •... -
Page 36: Maintenance And Repair
9. Maintenance and repair • Prevent environmental hazards: • Inadequate maintenance and repair Mineral-oil-based hydraulic oil is combustible work may cause serious injury and and a water pollutant. It must only be used in also lead to damage to property. A conjunction with the relevant safety data she- safety risk as well as a risk of fatal et and if all specified measures contained... -
Page 37: Maintenance Work
9.3 Maintenance work Daily inspection & maintenance 1. Cables ,columns,runways and other lift Potential crushing and shearing parts should be kept free of corrosive hazard to limbs caused by unc- agents,solvents,and road salts. if such ontrolled lowering motion. agents are spilled or splashed on any lift WARNING component,immediately rinse thoroughly with In particularly dirty environments, maintain... - Page 38 Monthly inspection & maintenance 4. Check horizontal alignment of runways. Runways must be horizontally aligned and at the same height. If not, correct the alignment ( → Chapter 1. Turn the main switch to OFF ("OFF“ setting) and 13. Commissioning). lock with a padlock.
- Page 39 If not, relocate and/or re-shim columns. Cable Sensor Roller Air Cylinder Slack Cable Device Sheave Clevis and Jam Nut Locking Latch For SM40-47-BMW .the air cylinder under the crossbeam.
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Page 40: Approved Hydraulic Oils
Annual inspection & maintenance 9.4 Approved hydraulic oils 1. Turn the main switch off (Position "OFF“) and lock Important information with padlock. • Only use hydraulic oils in accordance with DIN 2. Lubricate cross beam cable sheaves with grease 51524 for the hydraulic system. •... -
Page 41: Check, Refill, Change The Hydraulic Oil
9.5 Check, refill, change the hydraulic Risk to people and the environment from toxic substances when filling the hydraulic oil tank. WARNING Avoid contact with and inhalation of hydraulic oil. Wear protective clothing (protective goggles, protective gloves). Provide suitable oil drain pans and oil abso- rbents. -
Page 42: Repair Work (Repairs)
Worn ratchets 9.6 Repair work (Repairs) 1. Proceed as above under Change cylinders, Pos. 1 to 4. If repairs are carried out incorrectly, they may cause serious injury and 2. To safeguard against unforeseen lowering, also also lead to damage to property. A place suitable supports under the post lift at the safety risk as well as a risk of fatal DANGER... - Page 43 Example for SM40/SM40NB Replace cables/cable sheaves • Damaged cables must be replaced promptly. • If cables / cable sheaves are damaged, inform maintenance contractors and customer service immediately. • Always replace all cables together as a set. • If the cable is too slack → Chapter 13. Commissioning.
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Page 44: Transport, Storage
1. Lift column with control unit 2. Drive-on ramps 3. Cross beams 4. Lift columns 5. Tracks(runways 6. Control box 10. Transport, Storage ATTENTION Lift components may be damaged if offloaded incorrectly. Crushing and shearing hazard for limbs when unloading. Do not damage plates on the underside of Caused by collapsing or slipping of the lift when lifting. -
Page 45: Transport
10.2 Offloading 10.3 Storage 1. Inspect the shipment for any shipping or transport Lift components must always be stored in a dry damage. Immediately report any damage to your place (no corrosion protection). supervisor and to the transport firm. Recommended Storage Conditions 2. -
Page 46: Assembly
11. Assembly 11.2 Quick assembly instructions Incorrect installation work may The lift components are already preasse- lead to serious injury and material mbled ex works. When assembling these damage. A safety risk as well as a must simply be joined together, electric, risk of fatal injury exists during pneumatic, and hydraulic lines must be DANGER... -
Page 47: Site Specifications
11.3 Site specifications manufacturer’s specifications. • Runways must be fitted straight and level. Height • The post lift may only be installed above ground tolerance ± 5 mm, max. difference between di- and indoors. agonals 6 mm. • Refer to the building plans when selecting a site. •... -
Page 48: Prepare The Runways
1. Position both cross beams under the runway beams at the ends of the runways. Make sure that markings A to D match up. 2. Pull out the cable sheaves on the right and left of the two cross beams. For SM40-47-BMW... -
Page 49: Set Up The Cables
Fig. 34). Hex socket head 11.7 Set up the cables screw M10*35 For SM40-47-BMW 1. Pull out the 4 cables according to the cable diagram through the cross beam and route them 1. Align the runways with the cross beam mounting out of the cross beams. -
Page 50: Assemble The Lift Column
Tightening torque table in Nm where µ = 0,12 Thread Property class 5. Mark the 4 anchoring holes on the floor and for 10.9 12.9 each lift column and drill (Ø 16 mm, 130 mm deep). Clean the drill holes. 10.1 14.9 17.4... -
Page 51: Attach The Latch Bars And Cables
Proceed as follows on all 4 lift columns. Fig. 11 Bottom of Slot For SM40-47-BMW :Slide on the lift column onto the two crossbeam guides leaving a gap of 1 mm and align preciselywith a spirit level . 7. Fit the 4 lift columns onto the shims with approved nuts and bolt locking devices. -
Page 52: Attach The Flexible Hose
11.12 Assemble the hydraulics module 5. Lock at the top using the M20 lock nut. • 6. Screw the threaded sleeve (4) for the cable (5) Only qualified staff with specialist knowledge and into the top plate from below so that the cable is experience of hydraulics may work on hydraulic lightly tensioned. - Page 53 40.2 the hydraulic block. • SM35/40/55LT with 2 emergency manual valves one fitting for main lift one fitting for lifting tables. • SM65 with 1 emergency manual valve For SM40-47-BMW: first mount the power unit cover under the control cabniet.
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Page 54: Assemble The Pneumatic Compents
4. Open the tank cap and fill the tank with 11 liters • Pneumatic connection work may only be carried of hydraulic oil. For approved hydraulic oil types, out by qualified electricians. see Chapter 9.4. • For LT lift with 2 air valve ,one air valve with black 11.13 Assemble the pneumatic compents air hose for main lift ,and one air valve with blue air hose for lifting table. -
Page 55: Connect The Lift Power Supply
• A motor protection switch designed for rated current and rated voltage must be fitted as over- load protection. This must be provided by the lift user (not supplied). • All leads/cables/hoses must be routed in cable conduits. Trip hazards must be avoided in the traffic and work zone. -
Page 56: Commissioning
13. Commissioning 13.1 Test the pneumatic and hydraulic system The pneumatic connections must be establis- hed on-site by the user. 1. Only connect the pneumatic line to the pneumatic female coupler. 2. Set the air pressure on the manometer to 6 .. 8 bar. -
Page 57: Align The Lifting Table
5. Raise the lifting tables with the Up button. 13.3 Align the lifting tables 1. Ensure that no vehicle is on the lift or the lifting 6. Mask the photosensors between the runways. tables (lift is unloaded). 2. Test the alignment function as in Chapter 6. 7. - Page 58 (5) on the 4 lift columns slightly. 14.Turn the main switch to ON and lower the main lift to the floor. The lifting tables are already height adjusted . ex works and do not need to be leveled. For SM40-47-BMW...
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Page 59: Wheel Alignment Kit Ak/Fk/Ck (Optional)
For SM40-47-BMW lift (Also SM65 lift) ,using the set On each side: example for AK on SM65/SM55LT screw to leveing the platform on position hole of 2,if need shim under the platform .then tighten up the screw... - Page 60 6. Put the end fixed filler plate in such a way that all bolts protrude from the underside of the runway. Depending on the wheel base, put the moveable filler plate before or behind the turning radius gauge. Two end filler plate install on SM40-47-BMW lift...
- Page 61 54.2 Example for FK on SM40 lift Base weldment Tube from ramp kit Hex bolt & wahser Wheel stop 54.3 Screw & washer M5*8 screw SM55LT Version Plastic bar Extend stop plate For Alignment kit on SM55LT lift only, using 3 screw M5*12 and spring washer to extend the runway stop.
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Page 62: Adjustment Work
14.3 Adjustment work 3. Lock the lift into the latch bar. 4. Adjust the cables with the nuts on the cable end. Then lock the nuts. Make sure that all latches are at the same height. Turn table Adjust the runways according to the requirements of the vehicle manufacturer. -
Page 63: Disassembly
15. Disassembly 11. This concludes the initial adjustment work (initial measurement). • Disassembly work may only be carried out by 12.Then lift the runways when loaded with the authorized qualified staff. vehicle to the desired working height and lower • into the four latch bars with the Lock button. -
Page 64: Disposal
16. Disposal Dispose of used electrical and electronoc devices ,including cables,accessories 16.1 Environmental procedures for and batteries,separately from household disposal waste. • Prevent environmental hazards. • Avoid contact with or inhalation of toxic sub- stances such as hydraulic fluid. • Oils and lubricants are water pollutants under the terms of the Water Management Act WGH. - Page 65 Appenddix Do not paint over the labels.Replace if Labels damaged or lost SM40-BQ4 BQ-005 SM40-BQ8 BQ-006 (SM55LT) BQ-034 (SM35LT) BQ-007 SM40-BQ7 (SM65, MOT65) BQ-008 (SM40, MOT40) BQ-009 (SM40LT) SM40-BQ6 BQ-012 NP789 NP584...
- Page 66 BlitzRotary GmbH Tel +49.771.9233.0 USA: +1.812.273.1622 (Headquarter) Latin America/Caribbean: +1.812.273.1622 Fax +49.771.9233.99 Canada: +1.905.812.9920 Middle East/Northern Africa: +49.771.9233.0 Hüfinger Straße 55 info@blitzrotary.com United Kingdom: +44.178.747.7711 Southern Africa: 1.812.273.1622 D-78199 Bräunlingen AustralAsia: +60.3.7660.0285 Brazil:+55.11.4534.1995 www.blitzrotary.com...
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