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INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
KESSEL-lifting station Aqualift F Duo/XXL SPF 550 KE
for wastewater with and without faeces for
free-standing installation in rooms protected from frost
Aqualift F Duo/XXL SPF 550 KE
Installation
The installation and service of this unit should be carried out by
a licensed professional servicer
Name/Sign
Edition 10/2010
Commissioning
Date
Instruction
Town
Product advantages
Drilling surfaces for further
connections
Fully automatic operation
Maintenance-friendly
PE-tank
User-friendly menu navigati-
on via a 6-line display
Company - Telephone No.
ID-Nr. 206-830EN
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Summary of Contents for Kessel Aqualift F Duo/XXL SPF 550 KE
- Page 1 INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS KESSEL-lifting station Aqualift F Duo/XXL SPF 550 KE for wastewater with and without faeces for free-standing installation in rooms protected from frost Product advantages Aqualift F Duo/XXL SPF 550 KE Drilling surfaces for further connections...
- Page 2 1. Safety information General safety precautions During installation, operation, maintenance or repairs to the system, please observe the accident pre- vention regulations, the applicable DIN and VDE standards and guidelines, and also the regulations of the local energy and supply companies. The systems may not be operated in explosive areas Electrical hazards This system contains electrical voltages and controls rotating mechanical parts.
- Page 3 When the pump is operated, a noise level is created that may be a nuisance depending on how the pump is installed. If there are maximum noise level stipulations that need to be observed, appropriate measures need to be taken. The sound damping set from KESSEL may also be helpful here. Risk of explosion The inside of the tank is considered to be explosive within the meaning of EN 12050 because the bio- logical digestive process may create flammable gases (hydrogen sulphide, methane gas).
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Page 4: Table Of Contents
Table of contents 1. Safety information ......................Page 2. General Application scope..............Page Description of the system............Page 3. Technical data Aqualift F Duo XXL ..............Page Information about safe use in explosive areas ....Page 4. Installation and assembly Notes on the set-up location ..........Page Connection of the pipes ............Page Level recording ..............Page 10 5. -
Page 5: General
2. General 2.1 Application scope The lifting systems pump the wastewater (with and without The KESSEL Aqualift ® F lifting system is designed for free- faeces) that is collected below the drain and local back-up standing installation in frost-protected rooms. The associa-... -
Page 6: Aqualift F Duo Xxl
3. Technical data 3.1 Aqualift F Duo XXL Models: • Aqualift F Duo XXL (double system) 3,3 kW with pressure discharge DN 100, • Aqualift F Duo XXL (double system) 4,2 kW with pressure discharge DN 100, • Aqualift F Duo XXL (double system) 5,6 kW with pressure discharge DN 100 umping capacity diagram qualift F Duo XXL 400 V 3,3 kW nach DIN EN 12056-4 für DN 100... -
Page 7: Information About Safe Use In Explosive Areas
3. Technical data 3.2 Information about safe use in explosive areas Type: double system Level circuit in ignition protection type Intrinsic safety EEx ia IIC Proper use (terminals OFF, ON1, ON2, ALARM The pump control system serves to operate a dual-pump faeces lifting system. - Page 8 3. Technical data 3.3 Electrical switchgear 3.3.1 General technical data 3.3.4 Outputs Ambient conditions Relay Malfunction Approved temperature range: 0 to 50 °C Approved humidity: 10 to 80 % Two-way contact; opener, middle contact, closer respec- Not condensing tively max. 42 Vac/dc 0.5A for relay “Malfunction” and “War- Maximum operating height: 2000 m above sea level ning”;...
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Page 9: Connection Of The Pipes
(available from KESSEL as an accessory). The lifting system must be connected to the ground using the supplied brackets, scr- ews and wall plugs to prevent it from slipping or turning. -
Page 10: Level Recording
4. Installation and assembly l Inlet pipe 4.3. Recording the level The inlet pipe must be laid at a gradient to the KESSEL lif- Setting the float switch ting station in accordance with EN 12056 and be routed as straight as possible. Connection is with DN 150 The float switches are fitted and set in the factory. -
Page 11: General Information
5. Electrical connections 5.2 Assembly of the switchgear CAUTION: Screw the casing lid tight with a max. force of 1 Nm. Install Only qualified electricians may carry out the work descri- the supplied switchgear in a frost-free, dry room that is pro- bed below to the electrical equipment. -
Page 12: Connection
5. Electrical connections 5.5 Circuit diagram XXL - SPF 550 KE, Atex... - Page 13 5. Electrical connections...
- Page 14 5. Electrical connections Work to be carried out DOUBLE SYSTEM - OBSERVE SAFETY INFORMATION! Work to be carried out Description Battery connection • Both batteries (2 x 9V-Block) must be connected to the circuit board. . Mains connection • Mains power cable L1 / L2 / L3 / N / PE to terminal left (PE, N, L1, L2, L3). •...
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Page 15: General Information
6. Commissioning 6.1 General information of these instructions. Commissioning The commissioning process must be carried out by a quali- IMPORTANT fied person. The availability of this person is the responsibili- Check all screw connections are tight. ty of the direct supplier of the wastewater lifting system. A test run with water lasting at least two switching cycles is requi- 6.2 Pressure discharge pipes red for the commissioning process. -
Page 16: Control Unit Operation
6. Commissioning 6.4 Operating the switchgear Display/display field Aqualift F Duo 400V Movement keys/direction keys Confirmation key/OK-key Return key/ESC-key Pumpe I Pump I Power-LED to indicate the system is opera- Pumpe II tional Pump II Control lamp for alarms Activate the pump manually by pressing twice Comment: If the lid is lifted, the master switch must be... - Page 17 6. Commissioning Menu navigation If there is a mains power failure, the system is not opera- The switchgear menu navigation is divided into the sy- tional. The switchgear goes into stand-by mode (battery stem information and also three separate main menu mode).
- Page 18 Wartungstermin The next maintenance date is entered by the servicing partner. 6.4.4 Settings menu Only authorised maintenance staff may chan- Parameter ge the settings. To do this, the KESSEL Cu- Information Systeminfo Informationen Parameter storage Parameterspeicher stomer Service must be contacted for the Date/time password.
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Page 19: Information About The Pump
7. Inspection and maintenance 7.2 Information about the backflow preventer The system must be inspected once a month by the opera- tor with regard to serviceability and leaks by observing a switching cycle. The backflow preventer can be used to completely empty the pressure line by manually lifting the check valve of the CAUTION: lifting system. -
Page 20: Information About The Electrical Switchgear
7. Inspection and maintenance 7.3 Information about the electrical switchgear • The battery is a wear part and should be checked once a year and exchanged if necessary. Ensure that the replaced battery is disposed of correctly in an environmentally compatible manner. -
Page 21: General Malfunctions
• Pumps are worn, arrange for them to be exchanged • Lifting system wrongly designed, clarify with the KESSEL Customer Service Bring the backflow preventer into the operating po- backflow preventer not in operating position sition... -
Page 22: Error Messages
(in parti- cular the motor circuit breaker) Frequent switching on and off of the system due to high supply quantities, clarify with the KESSEL Customer Service Check system for switching errors. Contactor too hot due to swit- ching malfunctions... - Page 23 8. Malfunctions and troubleshooting Error messages / troubleshooting l =slowing flashing ❍ = fast flashing = lit up = off Battery error - acknowledge alarm and alarm key - check if the battery is connected - exchange discharged battery - the charging status of the batteries can be tested in menu 1.5.3 (measuring the battery voltage) - after acknowledging the signal tone, press the alarm key again -->...
- Page 24 8. Malfunctions and troubleshooting Limit running time error / limit running count error - Limit running count error: Pump is activated more than 20 times in 3 min --> Check the air pipe between the immersion tube/immersion bell and switchgear for water inclusions -->...
- Page 25 8. Malfunctions and troubleshooting Relay switching cycles Main contactor has exceeded 100,000 switching cycles --> can be acknowledged, main contactor does another 1000 switching cycles before a new message is sent --> Exchange the contactor --> Contact the Customer Service -->...
- Page 26 Air filter for compressor (28048) 363-140 Motorschutzschalter 9-14 Amp. 363-186 Motor circuit breaker 6.3-10 Amp. 363-151 Level sensor 363-138 Float for XXL-system 185-043 Motor complete 5.6 kW for XXL-system 245-406 Switchgear for XXL-system (ATEX) 363-196 Switchgear for XXL-system 363-197 See also KESSEL Catalogue...
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Page 27: Warranty
10. Warranty 1. In the case that a KESSEL product is defective, KESSEL has In addition to the standard warranty, KESSEL offers an addi- the option of repairing or replacing the product. If the product tional 20 year warranty on the polymer bodies of class I / II... -
Page 29: Handover Record
Notice... - Page 30 Planner ________________________________________________________________ Address ________________________________________________________________ Telephone / Fax ________________________________________________________________ Contracted plumbing company ________________________________________________________________ Address ________________________________________________________________ Telephone / Fax ________________________________________________________________ Commissioning no. KESSEL System operator / owner ________________________________________________________________ Address ________________________________________________________________ Telephone / Fax ________________________________________________________________ Other remarks ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ ________________________________________________________________ The system operator, and those responsible, were present during the commissioning of this system.
- Page 31 Handover-Ceritficate Handover certificate (copy for the company carrying out the installation) ❏ The initial operation and instruction was carried out in the presence of the person authorised to perform the acceptance and the system operator. ❏ The system operator/person authorised to perform the acceptance was informed about the obligation to ser- vice the product according to the enclosed operating instructions.
- Page 32 Backwater protection Septic Systems Lifting Stations and pumps Inspection Chambers Drains and shower channels Rainwater Management Systems Separators -Grease Separators -Oil-/ Fuel-/Coalescence Separators -Starch Separators -Sediment Separators...
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