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2562119D REV. D 911
Safety Message to Installers and Service Personnel of Warning
Light Equipment
People's lives depend on your proper installation and servicing of Federal Signal products. It is important to
read and follow all instructions shipped with this product and the original product. In addition, listed below
are some other important safety instructions and precautions you should follow:
• To properly install this device, you must have a good understanding of automotive electrical procedures
and systems, along with proficiency in the installation and use of safety warning equipment.
• DO NOT install equipment or route wiring in the deployment path of an airbag.
• If a vehicle seat is temporarily removed, verify with the vehicle manufacturer if the seat needs to be
recalibrated for proper airbag deployment.
• When drilling into a vehicle structure, be sure that both sides of the surface are clear of anything that
could be damaged.
• In order for the device to function properly, a good ground connection must be made. At a minimum, it
must be attached to a solid metal body or chassis part that will provide an effective ground path as long
as the light system is to be used.
• Locate light control so the VEHICLE and CONTROL can be operated safely under all driving
conditions.
• Do not attempt to activate or deactivate light control while driving in a hazardous situation.
• This product controls high intensity lighting devices. To prevent eye damage, DO NOT stare into the
light beam at close range.
• You should frequently inspect the light to ensure that it is operating properly and that it is securely
attached to the vehicle.
• File these instructions in a safe place and refer to them when maintaining and/or reinstalling the product.
Failure to follow all safety precautions and instructions may result in property damage, serious injury, or death.
Overview
The Model 331105, SMC5 is a full featured directional light control. It is designed to operate the full
selection of Federal Signal SignalMaster® directional lights from four to eight heads (continuous or split) at
12 V or 24 V. High current switching ability allows two full, eight-head, halogen SignalMasters to be directly
controlled by a single 331105 controller. The controller is protected against reverse polarity by a 2 A fuse and
a diode. Each SignalMaster lightbar requires an installer-supplied 20 A fuse.
This model provides six distinctive directional signals. There are standard left-arrow, center-out and right-
arrow patterns as well as special left-arrow, center-out, and right-arrow patterns that comply with CAC Title
13, Article 22 if used with the appropriate SignalMaster directional lightbar selected from the models in
Tables 1 and 2 on page 2.
Instructions for the Model 331105 SMC5
SignalMaster® Lightbar Controller
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Table of Contents
Related Manuals for Federal Signal Corporation SignalMaster 331105 SMC5
Summary of Contents for Federal Signal Corporation SignalMaster 331105 SMC5
- Page 1 Instructions for the Model 331105 SMC5 SignalMaster® Lightbar Controller 2562119D REV. D 911 Safety Message to Installers and Service Personnel of Warning Light Equipment People’s lives depend on your proper installation and servicing of Federal Signal products. It is important to read and follow all instructions shipped with this product and the original product.
- Page 2 Installation and Programming Instructions Table 1 Halogen SignalMaster directional warning lights (for CAC Title 13, Article 22 compliance) Model Length Lamps Cable Lenses 320142 20 in 30 ft Amber 320162 31 in 15 ft Amber 320612 31 in 30 ft Amber 320172 42 in...
- Page 3 Installation and Programming Instructions motion until all are illuminated and then repeat. When Title 13 Mode is selected, the lamps are extinguished more quickly than in standard mode. Title 13 Mode provides patterns that comply with the 40 percent to 60 percent on-time, and flash rate of 60 FPM to 120 FPM, which are requirements of CAC Title 13, Article 22. When LOW (current) operation is selected, the lamps turn on then off in sequence until a pattern is completed. When FAST is selected, the chosen pattern sequences at an increased rate. Although the controller operates at 12 Vdc to 24 Vdc, ensure that the SignalMaster lightbar is of the proper voltage for the electrical system of the vehicle. Do not operate a 12 V SignalMaster at 24 V or a 24 V SignalMaster at 12 V, or shortened lamp life will result. Model 331105 Controller Specifications Electrical Input Voltage: 11 Vdc to 28 Vdc Polarity: Negative ground only Operating Temperature Range: –30 °C to +65 °C Standby Current: 7 mA (0.007 A) Lightbar Fuse: 20 A, installer-provided;...
- Page 4 Installation and Programming Instructions Installing the SignalMaster Lightbar Install the light assembly as described in the instructions included with the SignalMaster. Route the cable to the planned location of the controller. Installing the Mounting Bracket for the Controller The supplied mounting bracket allows the controller to be mounted in a variety of positions. To install the mounting bracket: CONTROLLER REQUIRES VENTILATION—This controller needs to radiate heat. Do not install the unit in an area where it cannot dissipate heat into the air. Do not mount the unit near a heater duct.
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Page 5: Connecting Power To The Controller
Installation and Programming Instructions DRILLING PRECAUTIONS—When drilling holes, check the area into which you are drilling to be sure that you do not damage vehicle components. All drilled holes should be deburred and all sharp edges should be smoothed. All wire routing going through drilled holes should be protected by a grommet or convo- lute/split-loom weaving. - Page 6 Installation and Programming Instructions BATTERY EXPLOSION—To avoid a battery explosion, always disconnect the negative battery cable first and reconnect it last. Avoid causing a spark when connecting near or to the battery. The gases produced by a battery can cause a battery explosion that could result in vehicle damage and serious injury.
- Page 7 Installation and Programming Instructions Figure 2 Wire insertion into terminal block WIRE STRIPPING TYPICAL 1. INSERT SCREWDRIVER TIP INTO RECTANGULAR HOLE. 2. INSERT STRIPPED WIRE STRIPPED END IN ROUND HOLE. WIRES 3. REMOVE SCREWDRIVER. TIP OF SMALL SCREWDRIVER 290A5487B Wiring the Six- and Eight-Head SignalMaster To wire the SignalMaster: 1. Connect the colored wires from the nine-conductor cable to the locations specified in Figure 3 or on the label affixed to the controller housing.
- Page 8 Installation and Programming Instructions NOTE: With the six-head SignalMaster lightbar, the white and blue wires are not needed and can be cut even with the cable sheath. 2. For split SignalMasters where three- or four-head assemblies make up a full six- or eight-head SignalMaster assembly, connect the wires to the terminal blocks in order from left to right. The output labeled BLUE on the controller is for the rightmost lamp, and the one labeled WHITE is for the leftmost lamp. For an example of the connection of two four-head SignalMasters to the controller, see Figure 4. 3. When all electrical connections are completed, insert a 20 A fuse into the fuse holder in the SignalMaster red power wire. 4. Connect any optional auxiliary warning heads to the auxiliary circuits. The controller will provide a ground for the heads when they are to flash. Therefore, the positive side of the heads should be connected to a positive voltage source and protected with a fuse. Figure 4 Connections for two four-head SignalMasters to the controller COLORS COLORS OF INDICATED ON...
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Page 9: Mounting The Controller
Installation and Programming Instructions UNINTENDED DIRECTIONAL SIGNAL—Certain combinations of auxiliary and warn patterns may produce an unintended directional signal, particularly when the auxiliary heads are inline with the SignalMaster. Operate the selected warn and auxiliary patterns simultaneously and verify that no pseudo-directional pattern is produced over a period of several minutes. -
Page 10: Configuring The Controller
Installation and Programming Instructions Configuring the Controller The controller has several installer-selectable options that you can select in Programming Mode after the installation and wiring of the SignalMaster system is complete. See the next section for programming instructions. For the functions of the controller buttons, see Figure 5 below and “Operating the SignalMaster Controller” on page 13. Figure 5 Model 331105 SMC5 controller AUXILLIARY HEAD LED INDICATORS SIGNALMASTER LED INDICATORS 290A5488B FOUR-POSITION SLIDE SWITCH Table 5 Standard warn patterns Pattern Description Null (no pattern) Center light alternate with lights at each end The lights alternate on each half of the lightbar Alternating pairs Two-head groups, center out... -
Page 11: Entering Program Mode
Installation and Programming Instructions Table 6 Auxiliary patterns Pattern Description Null (no pattern) Single Alternating 95 FPM * * Default pattern Single simultaneous 95 FPM Alternating double flash 95 FPM Single alternating 120 FPM Simultaneous double flash 60 FPM All on; for control of external loads only Table 7 Warn patterns compliant with CAC Title 13, Article 22 Pattern Description... - Page 12 Installation and Programming Instructions UNINTENDED DIRECTIONAL SIGNAL—Certain combinations of auxiliary and warn patterns may produce an unintended directional signal, particularly when the auxiliary heads are inline with the SignalMaster. Operate the selected warn and auxiliary patterns simultaneously and verify that no pseudo-directional pattern is produced over a period of several minutes.
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Page 13: Function Activation
Installation and Programming Instructions Failure to follow these safety precautions may result in property damage, serious injury, or death. Operating the SignalMaster Controller See Figure 5 on page 10. All controls for the SignalMaster directional lights are located on the front panel of the controller. The LED display simulates the active light pattern. Function Activation The Model 331105 controller gives the function of the latest input priority. If a warning pattern is activated via the WARN button, and then the slide switch is activated, the controller switches from the warn pattern to the directional pattern to which the slide switch is set. When the slide switch is then set to the OFF position, the warning pattern resumes. Slide Switch The slide switch is a four-position switch with OFF and settings for the directional patterns LEFT ARROW, CENTER OUT, and RIGHT ARROW. OFF (Position 1) ■ Turns off the directional pattern. LEFT ARROW (Position 2) ■... -
Page 14: Auxiliary Input
Installation and Programming Instructions LOW Button Changes all directional patterns to turn lamps on then off in sequence until a pattern is completed. The last lamp activated in the pattern will flash three times. The LOW setting also affects the warn signals by reducing the number of lighted lamps or dwell time. The selection of this function reduces the current draw for the light assembly’s patterns. The AUX Button function is unaffected by the LOW Button. In Title 13 Mode, the LOW function is disabled. Auxiliary Input If connected at the time of installation, application of a positive (+) 12-24 Vdc or ground to the AUX IN connection produces the WARN pattern described above in “WARN Button.” When the positive (+) 12-24 Vdc or ground is removed from the AUX IN connection, the WARN pattern stops. Slide switch activation also overrides the WARN pattern, turning it off and displaying the selected directional pattern. When the slide switch is returned to the OFF position, the warning pattern returns, provided there is an active signal at the auxiliary input. Typically, the operator has no direct control over the auxiliary input, because it would be tied to another separate device for its power signal. Turn Signal Override When the controller is installed with the turn signal override feature connected to the vehicle turn-signal circuit, the controller stops any active pattern and flashes the appropriate end lamps in sequence with the turn signals or hazard lights. No operator input is needed to activate this feature, if connected. Testing the Installation LIGHT HAZARD—To be an effective warning device, an emergency warning system produces bright light that can be hazardous to your eyesight when viewed at a close range. -
Page 15: Ordering Replacement Parts
Installation and Programming Instructions For technical support, contact: Federal Signal Corporation Service Department Public Safety Systems Phone: 1-800-433-9132 Fax: 1-800-343-9706 Email: empserviceinfo@fedsig.com Ordering Replacement Parts To order the replacement parts in Table 7, please contact your local dealer/distributor or: Customer Support Federal Signal Corporation Phone: 1-800-264-3578 Table 7 Replacement parts Qty. Description Part No. Controller 330104 Terminal Spade. #10, 16–14 AWG 224298 Mounting Bracket 8573070 Lockwasher, Ext. - Page 16 Attn: Service Department RMA: #__________ 800-433-9132 800-343-9706 (fax) www.fedsig.com 2645 Federal Signal Drive, University Park, IL 60484-3167 Tel.: (800) 264-3578 • Fax: (800) 682-8022 © 2011 Federal Signal Corporation www.fedsig.com SignalMaster is a registered trademark of Federal Signal Corp. Model 331105 SMC5 SignalMaster Controller...