Summary of Contents for Ykk ap YES 45 FS
- Page 1 YES 45 FS/FI Storefront System Installation Manual ©2018 YKK AP America Inc. is a subsidiary of YKK Corporation of America.
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Page 3: Table Of Contents
YES 45 FS Framing Members ............Page 1 YES 45 FI Framing Members .............. Page 2 YES 45 FS/FI Alternate Framing Members ......... Page 3 YES 45 FS/FI Door Framing Members ..........Page 4 YES 45 FS/FI Accessories ..............Pages 5 & 6 FRAME FABRICATION Determine Frame Size ................. -
Page 4: Installation Notes
Wet packaging materials will discolor and may stain aluminum finishes and paints. 3. All materials should be checked for quality and quantity upon receipt, YKK AP must be notified immediately of any discrepancies in shipment. Check to make sure that you have the required shims, sealants, supplies and tools necessary for the installation. -
Page 5: Yes 45 Fs Framing Members
YES 45 FS/FI Storefront System YES 45 FS FRAMING MEMBERS (1-3/4” x 4-1/2”) Hinged Mullion Head/Jamb/Vertical E9-1003 E9-1007 0° to 15° Female Hinged Mullion Horizontal E9-1006 E9-1008 0° to 15° Male Expansion Mullion Female E9-1024 Sill/Horizontal E9-1069 Weathering Gasket K2-2441 Not Included... -
Page 6: Yes 45 Fi Framing Members
YES 45 FS/FI Storefront System YES 45 FI FRAMING MEMBERS (2” x 4-1/2”) 8” Horizontal Head/Jamb/Vertical E9-1013 E9-1056 Use with Self Expansion Mullion Female Horizontal E9-1016 E9-1026 Weathering Gasket K2-2441 Not Included Expansion Mullion Sill/Horizontal E9-1089 E9-1027 Male Hinged Mullion... -
Page 7: Yes 45 Fs/Fi Alternate Framing Members
YES 45 FS/FI Storefront System YES 45 FS/FI Alternate Framing Members Sidelite Base Two Way Adaptor/Horizontal 90° Corner Post E9-1023 E9-1021 Use with E9-1004 Use with E9-1009 or E9-1014 or E9-1019 Three Way 90° Corner Post Sidelite Base E9-1034 E9-1022... -
Page 8: Yes 45 Fs/Fi Door Framing Members
YES 45 FS/FI Storefront System Door Framing Members YES 45 FS (1-3/4” x 4-1/2”) YES 45 FS (2” x 4-1/2”) Single Acting Single Acting Transom Bar Transom Bar AS-0412 AS-0402 Elastomer Weathering Elastomer Weathering E2-0051 Included E2-0051 Included Double Acting... -
Page 9: Yes 45 Fs/Fi Accessories
YES 45 FS/FI Storefront System YES 45 FS/FI Accessories Setting Block Shear Block E2-0020 For 1” Glazing E1-1012 For Head, Horizontal (YES 45 FI) & Sill (YES 45 FS) Setting Block Shear Block E2-0056 For Transom Bar E1-1013 For Head, Horizontal 1”... - Page 10 YES 45 FS/FI Storefront System YES 45 FS/FI Accessories #12 x 1/2” FHSMS Type AB, Zinc Plt. Stl., For K2-2441 FC-1208 Weathering Gasket Attachment of Head to Shear Blocks E1-1012 & E1-1013 #8 x 1/4” FHMS, Zinc Plated #12 x 5/8” PHSMS Steel, For Attachment of Steel Type AB, Zinc Plt.
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Page 11: Frame Fabrication
YES 45 FS/FI Storefront System FRAME FABRICATION STEP 1 DETERMINE FRAME SIZE Determine Frame Width: Note: Check the opening for squareness and plumb at both ends. Units must be installed in a true Measure rectangle. Measure Measure “B” “A” A = B... -
Page 12: Fabricate Two Piece Verticals For Screw Spline Assembly
2. Layout the hole locations as shown in Detail 3 and drill a 0.236” dia. (#B drill bit) clearance hole at each location marked. 3. Use the YKK AP drill fixture, H-7201, to drill the holes. 4. Use punch press with appropriate die set. - Page 13 YES 45 FS/FI Storefront System FRAME FABRICATION STEP 2 (Continued) FABRICATE TWO PIECE VERTICALS FOR SCREW SPLINE ASSEMBLY 2-1/2” 1” 2-1/2” 1/2” 1-1/4” 1-1/4” 0.236” Dia. 0.236” Dia. Holes (Typ.) Holes (Typ.) V-Groove or V-Groove Screw Spline Top of Top of...
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Page 14: Fabricate Tubular Verticals For Shear Block Assembly
E1-1013 for YES 45 FI. Note: Open back horizontals, E9-1004 (YES 45 FS) and E9-1014 (YES 45 FI), and sills, E9-1069 (YES 45 FS) and E9-1089 (YES 45 FI), must be used when using shear blocks. -Mark the location for each shear block using one of the methods below: 1. -
Page 15: Fabricate Head, Horizontal & Sill Members
-Members that are to be attached to shear blocks require additional fabrication: Head Members: Mark a hole location at each end, 1” from the ends centered along the glazing pocket “V”-groove. YES 45 FS horizontal and sill members: Mark a hole location at each end, 1” from the ends 0.236” Dia. -
Page 16: Fabricate Sill Members
YES 45 FS/FI Storefront System FRAME FABRICATION STEP 5 FABRICATE SILL MEMBERS -For end reactions over 500 lbs., fabricate sill members for anchoring to sill flashing: -Measure in 6” from each end of the sill member and mark hole locations along the “V”-groove as shown in Detail 7. - Page 17 YES 45 FS/FI Storefront System FRAME FABRICATION Without Door Framing E9-1068 Sill Flashing INTERMEDIATE JAMB JAMB VERTICAL Sill Flashing Cut Length = (Frame Width) + 1/4” Detail 8 YES 45 FS Shown YES 45 FI Similar With Door Framing E9-1068...
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Page 18: Fabricate Sill Flashing
YES 45 FS/FI Storefront System FRAME ASSEMBLY STEP 6 (Continued) FABRICATE SILL FLASHING -For openings longer than 24’-0” the sill flashing needs to be spliced every twelve to fifteen feet at the center of a D.L.O. -Allow for a 3/8” joint for expansion between sill flashing members. -
Page 19: Assemble Frames For Screw Spline Assembly
YES 45 FS/FI Storefront System FRAME ASSEMBLY STEP 7 ASSEMBLE FRAMES Screw Spline Assembly: -Clean all joint surfaces using cleaner approved by sealant manufacturer. -Apply (butter) sealant to both ends of head, horizontal and sill members just prior to assembly. -
Page 20: Assemble Frames For Shear Block Assembly
-Attach head members to shear blocks at each end with one (1) FC-1208 fastener. -Attach horizontal and sill members to shear blocks at each end with: one (1) PB-1206 fastener for YES 45 FS. one (1) PC-1210 fastener for YES 45 FI. -
Page 21: Frame Installation
YES 45 FS/FI Storefront System FRAME INSTALLATION STEP 8 INSTALL SILL FLASHING END DAMS -Hold the end dam with one hand and grab the tab with a pair of pliers. -Bend the end dam left or right 90 degrees in the proper direction. -
Page 22: Install Sill Flashing
YES 45 FS/FI Storefront System FRAME INSTALLATION STEP 9 INSTALL SILL FLASHING -Starting at the smallest opening height, install the sill flashing with a minimum of 3/8” shim underneath. Sill flashing must be installed level. -Anchor the sill flashing to the structure a maximum of 4” from each end and then 18”... -
Page 23: Sill Preparation
YES 45 FS/FI Storefront System FRAME INSTALLATION Seal Joint With Sealant End Dam E1-0199 3 / 8 ” Seal The Inside Face Of Splice Joint After Sill Has Been Installed Into System Detail 19 Seal Joint With Sealant STEP 11... -
Page 24: Install Sill Flashing At Corners
YES 45 FS/FI Storefront System FRAME INSTALLATION STEP 12 INSTALL SILL FLASHING AT CORNERS -Cut two 12" long pieces of sill flashing and miter (45° for 90°corners and 67.5° for 135° corners). -Align the two pieces at the corner condition with the mitered ends pushed together tight and anchor the sill flashing as called out on shop drawings. -
Page 25: Prepare Door Jambs
YES 45 FS/FI Storefront System FRAME INSTALLATION STEP 12 (Continued) PREPARE DOOR JAMBS Prior to snapping the assembled frames into the door jamb, the end of the sill flashing needs to be sealed to the door jamb. -Apply and tool sealant to all sill flashing to door jamb joints. -
Page 26: Install Frames
YES 45 FS/FI Storefront System FRAME INSTALLATION STEP 13 INSTALL FRAMES E1-1054 (E9-1038) Flat Filler - Use At All Anchor Locations -Snap in flat fillers, E1-1054, or 2-1/2” long pieces of E9-1038 at head, jamb, anchor locations. -Prior to snapping the assemble frames together, apply sealant to the interior snap interface of the mullion, 6”... -
Page 27: Install Corner Assembliers
YES 45 FS/FI Storefront System FRAME INSTALLATION STEP 13 (Continued) INSTALL CORNER ASSEMBLIES -Attach horizontal members to standard mullions as shown before in Step 7. -Attach the other end of the horizontal to the 2-piece corner posts or deep pocket fillers to be used at the corners. -
Page 28: Install Expansion Mullions Where Required
YES 45 FS/FI Storefront System FRAME INSTALLATION STEP 13 (Continued) INSTALL EXPANSION MULLIONS WHERE REQUIRED -Expanion mullions require the K2-2441 weathering gasket in both front and rear reglets. -During installation , the current air temperature should be taken into account to detemine the proper spacing between the mullion halves such that the expansion mullion stays within its allowable width limits during its servie in hot and cold weather conditions. -
Page 29: Apply Perimeter Sealant
YES 45 FS/FI Storefront System FRAME INSTALLATION STEP 14 APPLY PERIMETER SEALANT -Install backer rod around the perimeter of the frame. -Apply perimeter sealant to the joint between the frame and the structure. -Do not seal the joint between the sill and the sill flashing. -
Page 30: Install Water Deflectors
FRAME INSTALLATION STEP 15 INSTALL WATER DEFLECTORS YES 45 FS/FI requires the installation of water deflectors, E2-0047 (for 1” glazing) or E2-0048 (for 1/4” glazing), at each end of the intermediate horizontals. Water deflectors aid to properly divert water away from the framing system. -
Page 31: Apply Internal Sealant
-Make sure all exposed screw heads are sealed. Apply and Tool Sealant See Detail 31. Detail 31 YES 45 FI Shown Other Systems Similar Seal Corners Of Glazing Adaptors Glazing Table - YES 45 FS Glass Interior Exterior Thickness Horizontal Vertical 3/16” E2-0052... -
Page 32: Glazing
YES 45 FS/FI Storefront System GLAZING STEP 18 INSTALL INTERIOR GLAZING GASKETS The interior glazing gaskets must be installed prior to the glazing process. -Using a small brush clean out any dirt that may have accumulated in the gasket reglets. -
Page 33: Install Glass
YES 45 FS/FI Storefront System GLAZING STEP 19 INSTALL GLASS Determine the glass size: -Carefully install the glass into the opening: bring the lite up and into the deep pocket first and then rotate the other end in place. -Carefully lift lite of glass, install setting blocks at quarter points of horizontal D.L.O. -
Page 34: Install Anti-Walk Blocks
YES 45 FS/FI Storefront System GLAZING STEP 20 (YES 45 FI Only) INSTALL ANTI-WALK BLOCKS YES 45 FI frames require the installation of an anti-walk block, E2-0153, in the vertical deep glazing pocket of each lite centered along the daylight opening. - Page 36 YKK AP America Inc. 270 Riverside Parkway Suite 100 Austell, Georgia 30168 www.ykkap.com...