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Summary of Contents for Giersch GL10 Series
- Page 1 Technical Information • Installation Instructions GL10 Issued in March 2009 Subject to tech. modifications to improve the product!
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Page 2: Table Of Contents
3. Declaration of conformity We affirm that the Giersch GL10 fan-assisted oil burner fulfils the basic requirements of the following directives: • "Low voltage directives" in accordance with 73/23/ EWG in connection with DIN VDE 0700 part 1/ issued 04.88 and DIN VDE 0722/issued 04.83... -
Page 3: Technical Specifications
4. Technical specifications GL10.1-V-L GL10.1-L GL10.2-V-L GL10.2-L Burner output in kh/h 1.30 - 3.40 1.51 - 3.40 2.10 - 5.65 2.95 - 5.65 in kW 15.5 - 40.3 18.0 - 40.3 25.0 - 67.0 35.0 - 67.0 Recommended boiler output in kW (92%) 14.2 - 37.0 16.5 - 37.0 22.5 - 62.0... -
Page 4: Oil Pump
7. Oil pump The pump pressure can be set for the respective output (see Adjustment table, page 14). For this: • unscrew sealing plug • screw in the manometer and set the pump pressure via the adjusting screw ‘. The pump pressures specified in the adjustment table are only reference values and can, if necessary, be deviated from i.a.w. -
Page 5: Oil Connection
8. Oil connection The tables apply to heating oil EL 4.8 cSt and the internal diameter of the oil lines specified in the table. 4 brackets, 1 valve and 1 non-return valve were included for resistance with the suction line length. To prevent possible oil vapours, the dimension X should not exceed a length of 4 m. -
Page 6: Service Position
9. Service position - Release the quick release fasteners - Remove the base plate from the housing - Attach the base plate with the clips to the two upper screws (Service position). During assembly, insert the base plate into the housing and secure with the quick release fasteners. -
Page 7: Position Snap Ring / Nozzle Tube
13.Position snap ring / nozzle tube Nozzle tube GL10.1, snap ring for throttle position 3 with sleeve A = 1. slot sleeve B = 2. slot snap ring 1 = 1. slot 2 = 2. slot 3 = 3. slot 4 = 4. -
Page 8: Functional Control
14.Functional control of flame monitoring control box The following checks must be carried out after the commissioning and maintenance of the burner: Warm restart with covered flame failure controller: The control box must indicate a fault once the safety time has elapsed. 2. -
Page 9: Oil Preheating Unit
Photocurrent (MZ 770) measurement Replace the measuring connector of the measuring instrument in the event of a negative deflexion! 500µA Control box 200µA lower part Flame failure controller Setting the measuring instrument to ampere measurement for DC current, measuring range up to approx. 200 µA! Useful measuring accessories Digital measuring instrument Item no. - Page 10 The following functions can be displayed: Function Display Present consumption 0000.00 Oil volume 0000.00 ◊ (can be reset) Oil volume 000000 (total) Total operating hours 000000 Number of 000000 burner start-ups Reduced throughput (see Service function) Service Resetting the oil volume meter The oil volume meter can be reset in ◊, mode: =>...
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Page 11: Calibration Of The Boiler-Burner
16.Calibration of the boiler-burner A precise calibration is necessary for a burning that is low in emissions and energy saving. For this purpose, a burner is assigned to the boiler in accordance with the work ranges and taking into account the combustion chamber resistance. -
Page 12: Circuit Diagram
19.Circuit diagram Boiler controller Burner GL10.1/.2 Boiler controller Burner GL10.1/.2-V... - Page 13 Boiler controller Burner GL10.1/.2 with LOA 24 Boiler controller Burner GL10.1/.2-V with LOA 24...
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Page 14: Troubleshooting
20.Troubleshooting Identification Cause Remedy Fuse faulty Replace Safety thermostat locked Unlock Setting of controller temperature exceeded Try to restart i.a.w. temperature decrease Burner motor is not run- Controller faulty Replace ning Motor faulty Replace Oil preheater: heating or release thermostat Replace faulty Motor–pump coupling faulty... -
Page 15: Adjustment Table
21.Adjustment table The measure "A" refers to a height of 300m above sea level as well as a room temperature of approx. 20° C and a practically orientated furnace pressure with an exhaust gas CO content of approximately 12.5%. The pump pressure is set via the pressure adjusting screw according to the required burner output. The values specified in the tables are only reference inputs for commissioning. - Page 16 Burner Boiler Nozzle size Spray angle Oil pump Air setting Insulating output output throughput characteristics pressure measure "A" material filter at approx. 92% approx. down left [kW] [kW] [kg/h] [USgal/h] [° -S] [bar] [mm] 25.0 23.0 2.11 0.55 60° 12.0 27.0 25.0 2.28...
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Page 17: Exploded Diagram And Spare Parts List
22.Exploded diagram and spare parts list... - Page 18 Position Designation Item no. Accumulator plate with retainer and twin electrode 47-90-24819 Twin electrode 31-90-11411 Ignition cable 450 mm long 47-90-24835 Nozzle holder cpl.for GL 10.1 47-90-24789-01 (Snap ring for throttle position 3 with sleeve) Nozzle holder cpl. with oil preheater and cable (for GL10.1-V) 47-90-24502-01 (Snap ring for throttle position 2 without sleeve) Nozzle holder cpl.for GL 10.2...
- Page 19 G. 10.03.09...
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Page 20: Burner Dimensions / Boiler Connection Dimensions
All of the technical information specified in this document as well as the drawing, photos and technical descriptions made available by us, remain the property of GIERSCH and may not be duplicated without our prior written permission. Subject to modifications.
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