EWM Trolly 55-6 DF Operating Instructions Manual
EWM Trolly 55-6 DF Operating Instructions Manual

EWM Trolly 55-6 DF Operating Instructions Manual

Transport systems

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Operating instructions
Transport systems
EN
Trolly 55-6
Trolly 55-6 DF
099-008825-EW501
Observe additional system documents!
12.02.2019

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Summary of Contents for EWM Trolly 55-6 DF

  • Page 1 Operating instructions Transport systems Trolly 55-6 Trolly 55-6 DF 099-008825-EW501 Observe additional system documents! 12.02.2019...
  • Page 2 +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other form of liability, regardless of type, shall be accepted.
  • Page 3: Table Of Contents

    6.2.3 Annual test (inspection and testing during operation) ..........18 Disposing of equipment ....................... 19 7 Technical data ............................20 Trolly 55-6 / Trolly 55-6 DF ......................20 8 Accessories ............................21 General accessories ........................21 9 Appendix ............................... 22 Searching for a dealer .........................
  • Page 4: For Your Safety

    For your safety Notes on the use of these operating instructions For your safety Notes on the use of these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. •...
  • Page 5: Explanation Of Icons

    For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the Activate and release / Tap / Tip user must observe. Switch off machine Release Switch on machine Press and hold Switch Incorrect / Invalid Turn Numerical value –...
  • Page 6: Part Of The Complete Documentation

    For your safety Part of the complete documentation Part of the complete documentation These operating instructions are part of the complete documentation and valid only in combination with all other parts of these instructions! Read and observe the operating instructions for all system components, especially the safety instructions! The illustration shows a general example of a welding system.
  • Page 7: Intended Use

    Intended use Applications Intended use WARNING Hazards due to improper usage! The machine has been constructed to the state of the art and any regulations and standards applicable for use in industry and trade. It may only be used for the welding procedures indicated at the rating plate.
  • Page 8: Machine Description - Quick Overview

    Machine description – quick overview Front view / side view from the right Machine description – quick overview Front view / side view from the right Figure 4-1 Item Symbol Description Hose package holder Hold-down fitting for welding machine Machine mounting attachment Transport wheel Wheels, guide castors Lifting lug >...
  • Page 9: Design And Function

    Design and function System overview Design and function System overview Figure 5-1 Item Symbol Description Transport vehicle - Trolly 55-6 DF 099-008825-EW501 12.02.2019...
  • Page 10 Design and function Installing power source or cooling module Item Symbol Description Transport vehicle - Trolly 55-6 Shielding gas cylinder Shielding gas cylinder Extension of the Trolly's cross arm to accommodate added modules - ON Extender 092-003507-00000 Transport cart - Trolly 55-6 + power source Microplasma + cooling module Transport cart –...
  • Page 11: Installing Power Source Or Cooling Module

    Design and function Installing power source or cooling module Installing power source or cooling module CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! •...
  • Page 12 Design and function Installing power source or cooling module Figure 5-3 Item Symbol Description Machine feet Machine support • Place the machine with its feet in the recesses provided. Figure 5-4 Item Symbol Description Machine mounting attachment Hexagonal screw M8 x 20 Machine support •...
  • Page 13: Transport And Installation

    Design and function Transport and installation Figure 5-5 Item Symbol Description Transport bar Allen screw Plain washer Hexagon nut • Mount transport bar with fastening material and wire feeder machine support. Transport and installation WARNING Risk of injury when lifting by crane! When lifting the machine by crane, persons may be severely injured by falling machines or mount-on components! •...
  • Page 14: Craning Principle

    Design and function Transport and installation 5.3.1 Craning principle Figure 5-6 5.3.2 Intermediate hose package strain relief Missing or incorrectly fitted strain relief! Connection sockets or connection plugs on the machine, or the intermediate tube package, may be damaged if the strain relief is missing or incorrectly fitted. The strain relief takes the strain from cables, plugs and sockets.
  • Page 15: Functional Characteristics

    Design and function Functional characteristics Functional characteristics 5.4.1 Securing the shielding gas cylinder WARNING Risk of injury due to improper handling of shielding gas cylinders! Improper handling and insufficient securing of shielding gas cylinders can cause serious injuries! • Observe the instructions from the gas manufacturer and any relevant regulations concerning the use of compressed air! •...
  • Page 16: Using The Transport System

    Design and function Functional characteristics Item Symbol Description Tension closure Shielding gas cylinder holder > see 5.4.1 chapter Carrier plate for the shielding gas cylinder Shielding gas cylinder • Open the closure of the straps. • Place shielding gas cylinder on the retainer. •...
  • Page 17: Maintenance, Care And Disposal

    Maintenance, care and disposal General Maintenance, care and disposal General DANGER Risk of injury due to electrical voltage after switching off! Working on an open machine can lead to fatal injuries! Capacitors are loaded with electrical voltage during operation. Voltage remains present for up to four minutes after the mains plug is removed.
  • Page 18: Maintenance Work, Intervals

    A periodic test according to IEC 60974-4 "Periodic inspection and test" has to be carried out. In addition to the regulations on testing given here, the relevant local laws and regulations must also be observed. For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 099-008825-EW501 12.02.2019...
  • Page 19: Disposing Of Equipment

    • Information about returning used equipment or about collections can be obtained from the respective municipal administration office. • In addition to this, returns are also possible throughout Europe via EWM sales partners. 099-008825-EW501 12.02.2019...
  • Page 20: Technical Data

    Technical data Trolly 55-6 / Trolly 55-6 DF Technical data Trolly 55-6 / Trolly 55-6 DF Trolly 55-6 Trolly 55-6 DF Shielding gas cylinder support max. pressure: 300 bar (10 l/20 l/50 l) max. height: 1640 mm (+/-20) max. diameter: 229 mm (+/-1%)
  • Page 21: Accessories

    Accessories General accessories Accessories Performance-dependent accessories like torches, workpiece leads, electrode holders or intermediate hose packages are available from your authorised dealer. General accessories Type Designation Item no. ON PS Trolly 55-5 / 55-6 Pivot support 092-002712-00000 ON PS Trolly 55-5 / Pivot support 092-002634-00000 55-6 drive D200...
  • Page 22: Appendix

    Appendix Searching for a dealer Appendix Searching for a dealer Sales & service partners www.ewm-group.com/en/specialist-dealers "More than 400 EWM sales partners worldwide" 099-008825-EW501 12.02.2019...

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Trolly 55-6

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