Related Manuals for EWM Trolly 55.2-2
Summary of Contents for EWM Trolly 55.2-2
- Page 1 Operating instructions Transport systems Trolly 55.2-2 099-008630-EW501 Observe additional system documents! 20.03.2012 Register now! For your benefit Jetzt Registrieren und Profitieren! www.ewm-group.com...
- Page 2 © EWM HIGHTEC WELDING GmbH · Dr. Günter-Henle-Str. 8 · D-56271 Mündersbach, Germany The copyright to this document remains the property of the manufacturer.
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Page 3: Table Of Contents
ON TR Trolly 55.2-2 ..................... 17 5.4.1.1 Setting up the wire feed unit ................. 18 5.4.2 ON PS Trolly 55.2-2 drive 4L ..................20 5.4.2.1 Setting up the wire feed unit ................. 20 5.4.3 ON PS Trolly 55.2-2 drive 200/300C................21 5.4.3.1... -
Page 4: Safety Instructions
Safety instructions Notes on the use of these operating instructions Safety instructions Notes on the use of these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •... -
Page 5: Explanation Of Icons
Safety instructions Explanation of icons Explanation of icons Symbol Description Press Do not press Turn Switch Switch off machine Switch on machine ENTER (enter the menu) NAVIGATION (Navigating in the menu) EXIT (Exit the menu) Time display (example: wait 4s/press) Interruption in the menu display (other setting options possible) Tool not required/do not use Tool required/use... -
Page 6: General
Safety instructions General General DANGER Do not carry out any unauthorised repairs or modifications! To avoid injury and equipment damage, the unit must only be repaired or modified by specialist, skilled persons! The warranty becomes null and void in the event of unauthorised interference. •... -
Page 7: Transport And Installation
Safety instructions Transport and installation Transport and installation WARNING Improper work carried out! In the event of improper work carried out on the display stand, the display stand may lose stability, tip over and result in serious injury! • Only use the construction and fitting parts supplied! •... -
Page 8: Intended Use
Additional options for holding a wire feeder have to be retrofitted to the trolley for MIG/MAG machines. • Refer to the system overview chapter! The Trolly 55.2-2 transport system is suitable for: • moving the machines and machine combinations listed, •... -
Page 9: Machine Description - Quick Overview
Retainer panel for gas cylinder Wheels, fixed castors Wheels, guide castors Machine mounting attachment Hold-down fitting for welding machine ON PS Trolly 55.2-2 drive 4L Pivot support Carrying handle ON TR Trolly 55.2-2 Cross arm and holder for wire feeder ON PS Trolly 55.2-2 drive 200/300C... -
Page 10: Design And Function
Design and function System overview Design and function System overview Figure 5-1 099-008630-EW501 20.03.2012... - Page 11 Transport vehicle - Trolly 55.2-2 Transport vehicles - Trolly 55.2-2 + Power source 405 /505 Transport vehicles - Trolly 55.2-2 + Power source 405 /505 + cool ON TR Trolly 55.2-2 Cross arm and holder for wire feeder - 092-002700-00000 ON PS Trolly 55.2-2 drive 4L...
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Page 12: Assembly
Design and function Assembly Assembly Figure 5-2 099-008630-EW501 20.03.2012... - Page 13 Design and function Assembly Figure 5-3 099-008630-EW501 20.03.2012...
- Page 14 Design and function Assembly Item 0 Quantity Description Item number Cap, wheel fastening 094-002321-00000 Safety washer 41.3x3.2 094-018120-00000 Washer, M24 094-014304-00000 M8x16, mushroom head bolt 094-001125-00000 M8, serrated nut 064-000560-00000 Intermediate hose package strain relief 094-008853-00002 M8 x 16 oval-head screw 094-007803-00000 Fender washer 064-000793-00000...
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Page 15: Mounting The Welding Machine Or Welding Machine With Cooling Module
Design and function Mounting the welding machine or welding machine with cooling module Mounting the welding machine or welding machine with cooling module NOTE The welding machines can be mounted on the transport vehicle with or without cooling unit. When mounting a machine without cooling unit, the machine hold-down device has to be mounted in a lower position, however. - Page 16 Design and function Mounting the welding machine or welding machine with cooling module Figure 5-6 Item Symbol Description Machine mounting attachment Screw connection Cylinder head bolt + Fender washer + Hexagonal nut Flat head screw Hold-down fitting for welding machine Cylinder head screw Fender washer Hexagon nut...
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Page 17: Assembly Of The Options
Design and function Assembly of the options Assembly of the options 5.4.1 ON TR Trolly 55.2-2 Figure 5-7 Item Symbol Description Oval-head screw M8x30 hexagonal screw Internal tooth lock washer M8x30 Plain washer 099-008630-EW501 20.03.2012... -
Page 18: Setting Up The Wire Feed Unit
Design and function Assembly of the options 5.4.1.1 Setting up the wire feed unit CAUTION Machines not placed properly! Machines not placed in an upright position may tilt and cause injuries to persons! • The machine’s feet must be in a stable position! Figure 5-8 099-008630-EW501 20.03.2012... - Page 19 Cylinder head bolt + Fender washer + Hexagonal nut Cylinder head screw Fender washer Hexagon nut ON TR Trolly 55.2-2 Cross arm and holder for wire feeder Wire feed unit - drive 4 Wire feed unit - drive 4L Wire feed unit - drive 200C Wire feed unit - drive 300C •...
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Page 20: On Ps Trolly 55.2-2 Drive 4L
Design and function Assembly of the options 5.4.2 ON PS Trolly 55.2-2 drive 4L Figure 5-9 Item Symbol Description ON PS Trolly 55.2-2 drive 4L Pivot support Oval-head screw Fan-type lock washers 5.4.2.1 Setting up the wire feed unit Figure 5-10... -
Page 21: On Ps Trolly 55.2-2 Drive 200/300C
Design and function Assembly of the options 5.4.3 ON PS Trolly 55.2-2 drive 200/300C CAUTION Improperly secured equipment! Equipment, equipment combinations and accessories incorrectly fastened onto transport systems can tip over during transport and cause injuries! • Only used the original parts supplied to fasten the equipment. -
Page 22: Mount Wire Feeder On To Pivot Support
Design and function Assembly of the options 5.4.3.1 Mount wire feeder on to pivot support Figure 5-12 099-008630-EW501 20.03.2012... -
Page 23: Intermediate Hose Package Strain Relief
Design and function Intermediate hose package strain relief Intermediate hose package strain relief CAUTION Missing or incorrectly fitted strain relief! Connection sockets or connection plugs on the machine, or the intermediate tube package, may be damaged if the strain relief is missing or incorrectly fitted. The strain relief takes the strain from cables, plugs and sockets. -
Page 24: Final Assembly
Design and function Final assembly Final assembly WARNING Danger due to failure to carry out the final inspection! Parts that are incorrectly fitted or that become loose are a source of danger. • Check all mechanical connections to ensure that they are fitted correctly! •... -
Page 25: Fixing And Securing Shielding Gas Cylinders
Design and function Fixing and securing shielding gas cylinders Fixing and securing shielding gas cylinders WARNING Risk of injury due to improper handling of shielding gas cylinders! Improper handling and insufficient securing of shielding gas cylinders can cause serious injuries! •... -
Page 26: Maintenance, Care And Disposal
Maintenance, care and disposal General Maintenance, care and disposal General When used in the specified environmental conditions and under normal operating conditions, this machine is largely maintenance-free and requires a minimum of care. There are some points which should be observed to guarantee fault-free operation of your welding machine. -
Page 27: Manufacturer's Declaration To The End User
Information about giving back used equipment or about collections can be obtained from the respective municipal administration office. • EWM participates in an approved waste disposal and recycling system and is registered in the Used Electrical Equipment Register (EAR) under number WEEE DE 57686922. •... -
Page 28: Technical Data
ON TR Trolly 55.2-2 Dimensions (LxWxH) in mm 753 x 374 x 88,5 Weight without accessories Approx. 6 kg 7.1.2 ON PS Trolly 55.2-2 drive 4L Dimensions (LxWxH) in mm 83 x 83 x 126 Weight without accessories Approx. 0,98 kg 7.1.3 ON PS Trolly 55.2-2 drive 200/300C... -
Page 29: Overview Of Ewm Branches
Appendix A Overview of EWM branches Appendix A Overview of EWM branches 099-008630-EW501 20.03.2012...
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