Phoenix Contact INTERBUS series User Manual
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Phoenix Contact INTERBUS series User Manual

Phoenix Contact INTERBUS series User Manual

Configuring and installing loop product range
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INTERBUS
User Manual
Configuring and Installing the
INTERBUS Loop Product Range
Designation:
IBSL SYS PRO UM E
Revision:
AC01
Order No.:
Electronic only
This manual is valid for:
INTERBUS Loop modules
© Phoenix Contact 06/2000
6057AC01

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  • Page 1 INTERBUS User Manual Configuring and Installing the INTERBUS Loop Product Range Designation: IBSL SYS PRO UM E Revision: AC01 Order No.: Electronic only This manual is valid for: INTERBUS Loop modules © Phoenix Contact 06/2000 6057AC01...
  • Page 3 Phoenix Contact assumes no liability for erroneous handling or damage to products from Phoenix Contact or external products resulting from disregard of information contained in this manual.
  • Page 4 Phoenix Contact reserves the right to make any technical changes that serve the purpose of technical progress. Phoenix Contact reserves all rights in the case of patent award or listing of a registered design. External products are always named without reference to patent rights.

  • Page 5: Table Of Contents

    Table of Contents INTERBUS Loop ....................1-3 Product Description..............1-3 Installation Example ..............1-5 Structure..................1-6 Diagnostic and Status Indicators..........1-10 Mounting Distances..............1-13 Dimensions of INTERBUS Loop Modules ....... 1-15 Mounting INTERBUS Loop Modules........1-18 Connecting INTERBUS............1-20 Connecting Sensors and Actuators.......... 1-39 1.10 Common Technical Data............
  • Page 6 IBSL SYS PRO UM E 6057AC01...

  • Page 7: Interbus Loop

    INTERBUS Loop 1 INTERBUS Loop Product Description INTERBUS Loop modules are designed for remote use on machines or in systems. INTERBUS Loop devices are connected to INTERBUS by a bus terminal module (BK module). The modules are connected through an unshielded, 2-wire cable that supplies power and transmits data.
  • Page 8 IBSL SYS PRO UM E I/O connection The inputs/outputs are connected to the I/O modules using 5-pos. M12 connectors. The sensors can be connected using the 4-wire connection method (signal, , 0 V, functional earth ground). The actuators can be connected using the 3-wire connection method (signal, 0 V, functional earth ground).

  • Page 9: Installation Example

    INTERBUS Loop Installation Example Figure 1-1 Electrical installation example Mount the modules on a grounded mounting plate. The modules are grounded by the mounting screw. Cover unused sensor/actuator sockets with protective caps (accessories) to ensure IP 65/IP 67 protection. Cover the unused connections for the actuator supply with filler plugs (supplied as standard) and tighten the cap nut to ensure IP 65/IP 67 protection.

  • Page 10: Structure

    IBSL SYS PRO UM E Structure 1.3.1 Structure of a BK Module With Copper Connection Figure 1-2 Structure of the IBS SL 24 BK-T module Incoming remote bus (INTERBUS IN) Outgoing remote bus (INTERBUS OUT) Diagnostic indicators Connection for the installation local bus Connection of the 24 V power supply for the installation local bus Fuse 6057AC01...
  • Page 11 INTERBUS Loop 1.3.2 Structure of a BK Module With Fiber-Optic Connection Figure 1-3 Structure of the IBS SL 24 BK-LK module Connection of the 24 V supply voltage for the module electronics Incoming/outgoing remote bus (INTERBUS IN/OUT) Diagnostic indicators NEXT-END Switch Connection for the installation local bus Connection of the 24 V power supply for the installation local bus Fuse...
  • Page 12 IBSL SYS PRO UM E 1.3.3 Structure of a BK Module With IP 65/IP 67 Protection Figure 1-4 Structure of the IBS SL IP 24 BK-T module Incoming installation remote bus (INTERBUS IN) Outgoing installation remote bus (INTERBUS OUT) Diagnostic indicators Incoming installation local bus IN Outgoing installation local bus OUT 6057AC01...
  • Page 13 INTERBUS Loop 1.3.4 Structure of an INTERBUS Loop Module Figure 1-5 Structure of an INTERBUS Loop module Incoming installation local bus IN Connection of the 24 V supply voltage for the actuators Outgoing installation local bus OUT Space for labeling plates Sensor/actuator connection Diagnostic and status indicators Functional earth ground connection...

  • Page 14: Diagnostic And Status Indicators

    IBSL SYS PRO UM E Diagnostic and Status Indicators The diagnostic and status indicators of the module allow for quick local error diagnostics. The LEDs listed below are typical for INTERBUS Loop modules, but not all of the LEDs are on every module. Depending on the module type, additional indicators can also indicate the status of the module.
  • Page 15 INTERBUS Loop Green LED Supply voltage of the installation local bus Supply voltage present OFF: Supply voltage not present – Fuse blown – Internal power supply unit for the communications power is defective – Installation local bus is not closed or not polarized correctly 1-11 6057AC01...
  • Page 16 IBSL SYS PRO UM E 1.4.2 Diagnostic and Status Indicators of the Modules Figure 1-6 Diagnostic and status indicators (example) Diagnostics The diagnostic LEDs (green) indicate the status of the modules. The module functions correctly if all of the green LEDs are on. Green LED Supply voltage for the actuators Supply voltage present...

  • Page 17: Mounting Distances

    INTERBUS Loop Mounting Distances BK modules with IP 20 protection are mounted on mounting rails inside the enclosure. I/O modules and BK modules with IP 65/IP 67 protection are mounted directly on mounting angles or mounting plates. 1.5.1 Mounting Distances for BK Modules With IP 20 Protection Keep at least 50 mm (1.969 in.) free, above and below the BK module, for ventilation and cabling.
  • Page 18 IBSL SYS PRO UM E 1.5.2 Mounting Distances for INTERBUS Loop Modules Keep at least 150 mm (5.906 in.) (measured from the bottom edge of the module) free between the module and a cabinet door or cover. Figure 1-8 Mounting distances for modules 1-14 6057AC01...

  • Page 19: Dimensions Of Interbus Loop Modules

    INTERBUS Loop Dimensions of INTERBUS Loop Modules The modules of the INTERBUS Loop family have different housing sizes. The following figures show the housing dimensions. Figure 1-9 Dimensions of the BK module with IP 20 protection ∅ ∅ ∅ Figure 1-10 Dimensions of the BK module with IP 65/IP 67 protection 1-15 6057AC01...
  • Page 20 IBSL SYS PRO UM E Figure 1-11 Dimensions of I/O modules (1) Figure 1-12 Dimensions of I/O modules (2) (example) The dimensions for the housing size 2 also apply to the analog modules and the IBSL BOX 24 DI 4/4-M12 module. 1-16 6057AC01...
  • Page 21 INTERBUS Loop Figure 1-13 Dimensions of I/O modules (3) 1-17 6057AC01...

  • Page 22: Mounting Interbus Loop Modules

    • Install a clean and corrosion-free mounting rail (DIN EN 50022, Phoenix Contact: Designation NS 35) on the mounting surface. Connect the mounting rail to protective earth ground with a grounding terminal. The modules are grounded when they are snapped onto the mounting rail.
  • Page 23 INTERBUS Loop 1.7.2 Mounting a BK Module With IP 65/IP 67 Protection BK modules with IP 65/IP 67 protection are installed directly on an even mounting surface. The mounting surface must be flat to avoid strain in the housing when tightening the screws.

  • Page 24: Connecting Interbus

    IBSL SYS PRO UM E Connecting INTERBUS 1.8.1 Connecting the Remote Bus (BK Module With IP 20 Protection) Fit the MINI-COMBICON male connectors that are also supplied to the remote bus cable. Figure 1-15 Assembling MINI-COMBICON male connectors • Strip approx. 30 mm (1.181 in.) off the outer cable sheath (Figure 1-15, •...
  • Page 25 INTERBUS Loop Figure 1-16 Pin assignment of the MINI-COMBICON connectors A jumper must be installed between the contacts L and M of the outgoing remote bus connector (Remote OUT). The jumper indicates that another module follows. • The supply voltage U for the module electronics must be separately supplied through the terminals U - of the REMOTE IN connector...
  • Page 26 IBSL SYS PRO UM E 1.8.2 Connecting the Remote Bus With Fiber Optics (BK Module With IP 20 Protection) Figure 1-17 Connecting the bus with fiber optics If modules are followed by another module, the NEXT-END switch must be set to NEXT. The switch of the last module must be set to END. Refer to the package slips of the F-SMA connectors and the “Optical Fiber Installation Guidelines”...
  • Page 27 INTERBUS Loop Remote IN designates the connections for the incoming remote bus. Remote OUT designates the connections for the outgoing remote bus. IN and OUT indicate on which connection data is received (IN) and sent (OUT). Figure 1-18 Fiber-optic connection between two modules 1-23 6057AC01...
  • Page 28 IBSL SYS PRO UM E 1.8.3 Connecting the Installation Remote Bus (BK Module With IP 65/IP 67 Protection) Figure 1-19 Example of a BK module with IP 65/IP 67 protection Preparing the Connector Hood 5091A004 Figure 1-20 Fitting the threaded joints •...
  • Page 29 INTERBUS Loop Assembling a Cable and Leading It Through the Connector Hood Figure 1-21 Assembling the components of the connector hood • Push the following parts onto the cable: Cap (7), flexible ring (6), strain relief (5), connector hood with the threaded joint (1 and 4) •...
  • Page 30 IBSL SYS PRO UM E Wiring MINI-COMBICON Connectors Figure 1-22 MINI-COMBICON pin assignment Mounting Strain Relief Ensure the tightness of the opening to guarantee IP 65 protection of the module. Figure 1-23 Strain relief and flexible ring • Push the flexible ring (6) into the strain relief (5). •...
  • Page 31 INTERBUS Loop Placing the Connector Hoods Danger of damage to the module electronics! Do not mix up the terminals, as this may damage the electronics. Figure 1-24 Placing the connector hoods Table 1-2 Color assignment of the MINI-COMBICON connector INTERBUS IN INTERBUS OUT Green Gray...
  • Page 32 IBSL SYS PRO UM E 1.8.4 Connecting the INTERBUS Loop (IP 20 BK Module) The INTERBUS Loop has a ring structure. The first device of this ring is connected to the BK module. From the last device the INTERBUS Loop cable is led back to the BK module.
  • Page 33 INTERBUS Loop Mounting the Installation Local Bus Cable The two-wire unshielded installation local bus cable is connected with COMBICON connectors. Figure 1-25 Installation local bus and supply connection • Strip 30 mm (1.181 in.) off the outer cable sheath (Figure 1-25, A) •...
  • Page 34 IBSL SYS PRO UM E • Wire the connector (Figure 1-25, C). For the pin assignment please refer to the following table. Table 1-3 Pin assignment of the installation local bus Signal LBST jumper LBST jumper DT+ (+ installation local bus forward) DT- (- installation local bus forward) DR+ (+ installation local bus return) DR- (- installation local bus return)
  • Page 35 INTERBUS Loop 1.8.5 Connecting the Installation Local Bus (BK Module With IP 65/IP 67 Protection) Figure 1-26 Connecting the installation local bus Cap nut Compression ring Grommet Splice ring • Push the cap nut (1), the compression ring (2) and the grommet (3) onto the cable (Figure 1-26, A).
  • Page 36 IBSL SYS PRO UM E To avoid mixing up IN and OUT connections of the installation local bus, the splice ring keying for the incoming installation local bus (IN) is circular and the splice ring keying for the outgoing installation local bus (OUT) is square.
  • Page 37 INTERBUS Loop 1.8.6 Connecting the Installation Local Bus (Modules) The connecting cable types depend on the module type. – For modules that have only inputs you need a two-wire installation local bus cable (Figure 1-28, A1). – For modules with outputs you need in addition a three-wire cable for the actuator supply (Figure 1-28, A2).
  • Page 38 IBSL SYS PRO UM E Ensure you select the correct individual parts for assembling the cable. The cap nuts have different colors. The assembly steps are identical for two-wire and three-wire installation local bus cables. • Push the cap nut (1), the compression ring (4) and the grommet (2 or 6) onto the cable (Figure 1-28, A1 and A2).
  • Page 39 INTERBUS Loop To avoid mixing up IN and OUT connections of the installation local bus, the splice ring keying for the incoming installation local bus (IN) is circular and the splice ring keying for the outgoing installation local bus (OUT) is square.
  • Page 40 IBSL SYS PRO UM E 1.8.7 Mounting Filler Plugs Figure 1-30 Mounting filler plugs Cap nut Filler plug Compression ring Grommet 3-pos. splice ring • Push the compression ring onto the grommet and then attach both parts to the filler plug (Figure 1-30, B). •...
  • Page 41 INTERBUS Loop 1.8.8 Initial Startup At initial startup, before connecting the installation local bus to the BK module make sure that the installation local bus and actuator supply are correctly installed. Connecting and • Mount the modules on a grounded mounting surface. testing the •...
  • Page 42 IBSL SYS PRO UM E • Measure the polarity of the wires you want to connect with the BK module or determine the polarity through testing. The U lights up if everything is connected correctly. • Connect the last module (B in Figure 1-31) to the BK module (IN). The devices flash at 0.5 Hz.

  • Page 43: Connecting Sensors And Actuators

    INTERBUS Loop Connecting Sensors and Actuators The connection of the sensors and actuators is shown in the module- specific data sheets since the assignment of the 5-pos. M12-female connectors varies depending on the module type. Figure 1-33 Connection of the sensors/actuators (example) 1-39 6057AC01...
  • Page 44 IBSL SYS PRO UM E 1.9.1 Wiring the Sensor/Actuator Cables Figure 1-34 Pin assignment of the male and female connectors For the meaning of the product designations please refer to the ordering data (see page 1-46). Note for the IBSL BOX TEMP 2/2 M12 module: To ensure measuring signal detection at modules only use M12 male connectors with gold-plated contacts from hardware revision 01 or later! 1-40...

  • Page 45: Common Technical Data

    INTERBUS Loop 1.10 Common Technical Data The technical data does not claim to be complete. Phoenix Contact reserves the right to make any technical changes that serve the purpose of technical progress. Ambient Conditions Regulations Developed according to VDE 0160, UL 508 Ambient temperature Operation: -25°C to +70°C (-13°F to +158°F)
  • Page 46 IBSL SYS PRO UM E Supply Voltage (U Nominal value = 24 V DC Ripple = 3.6 V within the permissible voltage range Permissible voltage range 20 V DC to 30 V DC, ripple included Overvoltage protection 35 V (for 0.5 s) Connection Type Remote bus connection (BK module) –...
  • Page 47 INTERBUS Loop INTERBUS Loop System Basic Specifications Addressing None Cycle time 3.7 ms with 1000 I/Os Components All digital, analog and "intelligent" I/O devices INTERBUS Loop Modules Current Consumption (mA) From the Installation Local Bus IBSL BOX AI 2/2-M12 60, typical IBSL BOX AO 1/2/I M12(-D) 80, typical IBSL BOX AO 1/2/U M12(-D)
  • Page 48 IBSL SYS PRO UM E Ordering Data Description Order Designation Order No. Bus terminal module with INTERBUS Loop IBS SL 24 BK-LK 27 19 45 4 branch, bus connection in fiber optics Bus terminal module with INTERBUS Loop IBS SL 24 BK-T 27 19 55 1 branch Bus terminal module with INTERBUS Loop...
  • Page 49 INTERBUS Loop Description Order Designation Order No. Module for the INTERBUS Loop with 1 analog IBSL BOX AO 1/2/U M12 27 24 02 5 output channel on M12 actuator sockets INTERBUS Loop box with 2 analog input IBSL BOX TEMP 2/2 M12 27 22 16 6 channels for measuring temperature signals 1-45...
  • Page 50 IBSL SYS PRO UM E Ordering Data (Accessories) Description Order Designation Order No. Spare fuse 5 x 20/3,15 AT IBS FUSE 5x20/3,15 AT 27 22 38 6 Installation local bus cable, green, with IBSL SLC CU2/1,5-METER 27 21 62 0 meters marked on the cable, 2 x 1.5 mm²...
  • Page 51 INTERBUS Loop Description Order Designation Order No. Assembled sensor/actuator cable, M12, 3-pos., straight male on straight female connector Cable length 0.3 m (0.984 ft.) SAC-3P-M12MS/0,3-PUR/M12FS 16 81 50 9 Cable length 0.6 m (1.969 ft.) SAC-3P-M12MS/0,6-PUR/M12FS 16 81 51 2 Cable length 1.5 m (4.921 ft.) SAC-3P-M12MS/1,5-PUR/M12FS 16 81 52 5...
  • Page 52 IBSL SYS PRO UM E Description Order Designation Order No. Assembled actuator cable, straight male connector M12 on valve male connector type A (DIN 43650) Cable length 0.3 m (0.984 ft.) SAC-3P-M12MS/0,3-PUR/A-1L-S 16 69 07 1 Cable length 0.6 m (1.969 ft.) SAC-3P-M12MS/0,6-PUR/A-1L-S 16 69 08 4 Cable length 1.5 m (4.921 ft.)

  • Page 53: Technical Appendix

    Appendix A Technical Appendix Installation Local Bus Cables Table A-1 Specifications for installation local bus cables IBSL SLC CU2/1,5-METER IBSL PSC CU3/1,5-METER Order No. 27 21 62 0 27 22 13 7 Application Installation local bus/sensor Actuator supply (indoor supply (indoor installation) installation) Structure 2 single conductors with...
  • Page 54 Appendix A Table A-1 Specifications for installation local bus cables (Continued) IBSL SLC CU2/1,5-METER IBSL PSC CU3/1,5-METER Environmental compatibility Free of substances which would hinder coating with paint or varnish (chloroform test according to central standard 57650 of VW, Audi and Seat) Litz wire structure Finely stranded...
  • Page 55 We review and consider all comments for inclusion in future documen- tation. Please fill out the form on the following page and fax it to us or send your comments, suggestions for improvement, etc. to the following address: Phoenix Contact GmbH & Co. Marketing Services Dokumentation INTERBUS 32823 Blomberg...
  • Page 56 FAX Reply Phoenix Contact GmbH & Co. Date: Marketing Services Dokumentation INTERBUS Fax No: +49 - (0) 52 35 - 3-4 20 66 From: Company: Name: Department: Address: Job function: City, ZIP Phone: code: Country: Fax: Document: Designation: Revision: Order No.:...

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