KX-TGP500B04/KX-TPA50B04 1 Safety Precautions 1.1. For Service Technicians • Repair service shall be provided in accordance with repair technology information such as service manual so as to prevent fires, injury or electric shock, which can be caused by improper repair work.
KX-TGP500B04/KX-TPA50B04 2.2.1. Suggested PbF Solder There are several types of PbF solder available commercially. While this product is manufactured using Tin, Silver, and Copper (Sn+Ag+Cu), you can also use Tin and Copper (Sn+Cu), or Tin, Zinc, and Bismuth (Sn+Zn+Bi). Please check the manufacturer's specific instructions for the melting points of their products and any precautions for using their product with other materials.
KX-TGP500B04/KX-TPA50B04 4 Technical Descriptions 4.1. IP PHONE Description IP PHONE IP phone is a telephone service provided by utilizing IP of the packet communication protocol used in the Internet. Communicating with other party through the IP network by sending a voice, which is transformed into the digital data and divided into Packet at IP phone.
KX-TGP500B04/KX-TPA50B04 4.2. US-DECT Description The frequency range of 1.92 GHz-1.93 GHz is used. Transmitting and receiving carrier between base unit and handset is same frequency. Refer to Frequency Table (P.93). 4.2.1. TDD Frame Format (Full Slot) 4.2.2. TDD Frame Format (Long Slot) for G.722 CODEC 4.2.3.
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KX-TGP500B04/KX-TPA50B04 4.2.4. Signal Flowchart in the Radio Parts Reception A voice signal from TEL line is encoded to digital data "TXDATA" (*1) by DSP (IC504) in a base unit. Then TXDATA goes to RF PART, and it's modulated to 1.9 GHz. The RF signal is amplified and fed to a selected antenna.
KX-TGP500B04/KX-TPA50B04 4.6. Circuit Operation (Base Unit) General Description: (DSP, Flash Memory) is a digital speech/signal processing system that implements all the functions of speech compression, and memory management. The DSP system is fully controlled by a host processor DSP. The host processor provides activation and control of all that functions as follows.
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KX-TGP500B04/KX-TPA50B04 4.6.2. Data Flash Memory (IC501) Following information data is stored. • Settings ex: message numbers, ID code, MAC address, Phone book. 4.6.3. Program Flash Memory (IC502) • IP-Phone Application program and config Data are stored. 4.6.4. Power Supply Circuit Function: The power supply voltage from AC adaptor is converted to the desired voltage of each block.
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KX-TGP500B04/KX-TPA50B04 4.6.5. Reset Circuit Function: This circuit is used to initialize the microcomputer when it incorporates an AC adaptor. Circuit Operation: When the AC Adaptor is inserted into the unit, then the voltage is shifted by IC303 and power is supplied to the DSP.
KX-TGP500B04/KX-TPA50B04 4.9. Circuit Operation (Handset) 4.9.1. Construction The circuit mainly consists of DSP and RF part as shown in the block diagram. 4.9.1.1. DSP: IC501 Function • Battery Low, Power down detect circuit • Ringer Generation • Interface circuit RF part, Speaker, Mic, LED, Key scan, LCD, Headset...
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KX-TGP500B04/KX-TPA50B04 4.9.2. Power Supply Circuit Voltage is supplied separately to each block. 4.9.3. Ringer and Handset SP-Phone...
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KX-TGP500B04/KX-TPA50B04 4.9.4. Sending Signal The voice signal from the microphone is input to DSP (90, 91). CN431 is the headset jack. When the headphone is connected, the R436/R437 detects it. The input from the microphone of the handset (MIM, MIP) is cut and the microphone signal from the headset is input to DSP (95).
KX-TGP500B04/KX-TPA50B04 4.10. Circuit Operation (RF Part) General Description: RF part includes Transmitter and Receiver functions. Digital signals (Mainly voice data) that come from DSP, are modulated and are transmitted. On the other hand, received signals are demodulated and go out to DSP.
KX-TGP500B04/KX-TPA50B04 4.11. Circuit Operation (Charger Unit) The voltage from the AC adaptor is supplied to the charge circuits. Main charge (220~280 mA at the Battery) of maximum 6- hours is started soon after the handset is placed on the charger unit. Then it changes to Trickle charge to prevent from overcharging.
KX-TGP500B04/KX-TPA50B04 5 Location of Controls and Components Refer to the Operating Instructions. Note: You can download and refer to the Operating Instructions (Instruction book) on TSN Server. 6 Installation Instructions Refer to the Operating Instructions. Note: You can download and refer to the Operating Instructions (Instruction book) on TSN Server.
KX-TGP500B04/KX-TPA50B04 8 Test Mode 8.1. Adjustment and Test Mode Flow Chart 8.1.1. Test Burst Mode for Base Unit Set up Base unit in Test mode through USB. (Refer to USB Test Mode (P.43).) Step Test Command Content Description Enter test mode Make sure the Echo back “TEST”...
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KX-TGP500B04/KX-TPA50B04 8.1.3. RX-CW Test Mode for Base Unit Set up Base unit in Test mode through USB. (Refer to USB Test Mode (P.43).) Step Test Command Content Description Enter test mode Make sure the Echo back “TEST” after this command.
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KX-TGP500B04/KX-TPA50B04 8.1.5. Adjustment Mode for Base Unit Set up Base unit in Test mode through USB. (Refer to USB Test Mode (P.43).) Step Test Command Content Description Enter test mode Make sure the Echo back “TEST” after this command. XX: 00 - 3F (HEX) Adjust the BMC_CLK frequency Write the adjust value in XCR register.
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KX-TGP500B04/KX-TPA50B04 8.1.6. TX-CW Mode for Handset Note: (*1) LCD displays the Channel number. (exception: default/ CH01 = 01ch.) (*2) Refer to Check Table for RF part (P.73).
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KX-TGP500B04/KX-TPA50B04 8.1.7. RX-CW Test Mode for Handset Note: (*1) LCD displays the Channel number. (exception: default/ CH01 = 01ch.) (*2) Refer to Check Table for RF part (P.73).
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KX-TGP500B04/KX-TPA50B04 8.1.8. Test Link Mode for Handset Note: (*1) LCD displays the Channel number. (exception: default/ CH01 = 01ch.) (*2) If can not proceed to the next step, refer to Registering a handset to the base unit in the Operating Instructions.
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KX-TGP500B04/KX-TPA50B04 8.1.9. Adjustment Mode for Handset Cross Reference (*1) Adjust Battery Low Detector Voltage (Handset) (P.90) Note: (*2) These are the default values. (*3) These values may not be fixed depending on the battery strength.
KX-TGP500B04/KX-TPA50B04 8.2. Peer to Peer Mode Test This is for VoIP communication TEST. Setting of PC and Unit are required before communication test by Peer to Peer Mode. Refer to from Preparation (P.32) to Connection for Test (P.41). 8.2.1. Preparation Prepared device: •...
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KX-TGP500B04/KX-TPA50B04 2) Right-click the Local Area Connection icon, then select [Properties]. 3) Open the TCP/IP properties, and set each parameter as follows. • Use the following IP address. IP address: 192.168.0.1 Subnet mask: 255.255.255.0 Default gateway:... (blank) • Use the following DNS server addresses.
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KX-TGP500B04/KX-TPA50B04 8.2.3. Web Browser Setting (Internet Explorer) 1. Start “Internet Explorer” on your PC for configuration. 2. Click [Tools] then select [Internet Options...]. 3. Click [Connections] tab, then click [LAN settings...]. 4. Confirm that “Use a proxy server for your LAN” check box isn’t checked.
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KX-TGP500B04/KX-TPA50B04 8.2.4. How to Login to Panasonic Administrator Menu Connections: 1. Power on the unit and set the fixed IP address. 1-1. Plug the Base unit’s AC adaptor. 1-2. Insert battery in Handset. 1-3. Using phone user interface, confirm the following settings and write them down.
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KX-TGP500B04/KX-TPA50B04 Login to Panasonic Administrator Menu: 1. Using phone user interface, set “Embedded web” to “On“ 2. Access the following address using “Internet Explorer”. http://192.168.0.241 3. Enter your user name and password into the window and click [OK] button. User name : customerserviceid...
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Follow the same procedure as “Connections” of “How to Login to Panasonic Administrator Menu (P.35)”. Login to Panasonic Administrator Menu: Follow the same procedure as “Login to Panasonic Administrator Menu” of “How to Login to Panasonic Administrator Menu (P.35)”. Configuration: 1.
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KX-TGP500B04/KX-TPA50B04 8.2.5.2. Set up by USB Test Mode Set up Base unit in Test mode through USB. (Refer to USB Test Mode (P.43).) Step Test Command Content Description Enter test mode Make sure the Echo back “TEST” after this command.
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Follow the same procedure as “Connections” of “How to Login to Panasonic Administrator Menu (P.35)”. Login to Panasonic Administrator Menu: Follow the same procedure as “Login to Panasonic Administrator Menu” of “How to Login to Panasonic Administrator Menu (P.35)”. Configuration: 1.
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KX-TGP500B04/KX-TPA50B04 8.2.6.2. Set up by USB Test Mode Set up Base unit in Test mode through USB. (Refer to USB Test Mode (P.43).) Step Test Command Content Description Enter test mode Make sure the Echo back “TEST” after this command.
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KX-TGP500B04/KX-TPA50B04 8.2.7. Connection for Test 1. Connect LAN port on Base unit (for reference) to LAN port on base unit (for test) with Ethernet (LAN) cable. 2. Plug the each unit's (for test and reference) AC adaptor. 3. Confirm the status of each unit indicator as follows.
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But except step 1-3 and 1-4 because the IP address is already fixed. Login to Panasonic Administrator Menu: Follow the same procedure as “Login to Panasonic Administrator Menu” of “How to Login to Panasonic Administrator Menu (P.35)”. • Access to ID ADDRESS for Test : http//192.168.0.241 •...
KX-TGP500B04/KX-TPA50B04 8.3. USB Test Mode The various tests are available by using USB communication with your PC. So all of the tests, except for the key check process, can be operated without pressing keys. Following tests are described in this service manual.
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KX-TGP500B04/KX-TPA50B04 8.3.1.2. USB Cable Connection Preparation: • USB cable : PQJA10166Z USB connection 1. Make a USB JIG cable of PQJA10166Z by removing its Refer to Fig. 1_USB JIG cable (P.44). USB plug on the PC side. 2. Open the cabinet cover.
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KX-TGP500B04/KX-TPA50B04 8.3.1.3. PC Setting Preparation: • PC • Batch file CD-ROM for settings: PQZZGT1500M • Base Unit / Handset 1. Install the TeraTerm Install the "Teratermpro.exe" to your PC from internet site. Refer to the "readme" of the TeraTerm for installation process etc.
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KX-TGP500B04/KX-TPA50B04 3-2.Extract the "TestModeV115.zip" to your PC. 3-3. Initialize the Test mode application. (2) Right-click on the title bar. (1) Execute "UsbSetup.exe". (3) Click the "Setting". (5) Select your PC ’ (5) Select your PC's USB. (4) Select "HCS" model.
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KX-TGP500B04/KX-TPA50B04 4-1. Teraterm will be activated automatically if disconnect and reconnect a PC and the base unit by a USB cable. 4-2. Select "Serial port" from "Setup" menu. • Change the settings of "Serial port setup" as follows. Then click OK.
KX-TGP500B04/KX-TPA50B04 9 Service Mode 9.1. How to Clear User Setting Units are reset to the Factory settings by this operation (Erase stored Phone numbers, Caller list and etc.). This operation should not be performed for a usual repair. 9.1.1. Base Unit Set up Base unit in Test mode through USB.
KX-TGP500B04/KX-TPA50B04 9.3. Web User Interface 9.3.1. Web user interface Parameter List The following tables show all the parameters of web user interface for Customer Service. Menu/Title Version Information Status Network Status VoIP Status Test Mode Settings Local Firmware Update Maintenance...
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KX-TGP500B04/KX-TPA50B04 9.3.3. Version Information 1. Click [Status] button of tab, and click [Version Information] button of menu. 2. Allows you to view current version information such as the model number and the firmware version of the unit. 9.3.4. Network Status 1.
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KX-TGP500B04/KX-TPA50B04 9.3.5. VoIP Status 1. Click [Status] button of tab, and click [VoIP Status] button of menu. 2. Allows you to view the current VoIP status of the unit for each line. 3. Clicking [Refresh] button updates the status information displayed on the screen.
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KX-TGP500B04/KX-TPA50B04 9.3.7. Local Firmware Update 1. Click [Maintenance] button of tab, and click [Local Firmware Update] button of menu. 2. Select the Encryption (Yes / No). 3. Click [Browse...] button and choose an update file, then click [Update Firmware] button.
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KX-TGP500B04/KX-TPA50B04 9.3.9. Restart 1. Click [Maintenance] button of tab, and click [Restart] button of menu. 2. Allows you to restart the base unit by clicking [Restart]. After clicking this button, a dialog box is displayed to ask you whether to restart the base unit. Click [OK] to perform a restart, or [Cancel] not to.
KX-TGP500B04/KX-TPA50B04 9.5. How to Change MAC Address Label (Procedure after Replacing the Main P.C.Board of Base Unit) When replacing the Main P.C.Board on the Base Unit, customer data shall be renewed before sticking the included MAC/Serial label. 9.5.1. Replacing Main P.C.Board Note: (*1) : If you reuse defective P.C.Board for another repairing unit by repairing.
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KX-TGP500B04/KX-TPA50B04 9.5.2. Attaching MAC Address and Serial Number Label Attach the new MAC address label and new Serial number label to the base unit by placing over the old label.
KX-TGP500B04/KX-TPA50B04 10 Troubleshooting Guide 10.1. Troubleshooting Flowchart Cross Reference: Check Power (P.59) Check Status Indicator (P.60) Peer to Peer Mode Test (P.32) Check Battery Charge (P.70) Check CDL Link (P.61) Check the RF part (P.71) Check Handset Transmission (P.79) Check Handset Reception (P.79)
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KX-TGP500B04/KX-TPA50B04 10.1.1. Check Power Cross Reference: Note: Power Supply Circuit (P.14) DSP is IC504. Reset Circuit (P.15) (*1) Refer to Specifications (P.6) for part number and supply voltage of AC adaptor. (*2) Refer to Circuit Board (Base Unit_Main) (P.113).
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KX-TGP500B04/KX-TPA50B04 10.1.2. Check Status Indicator Cross Reference: Failure Analysis of DSP, FLASH ROM and RAM (Base Unit) (P.80) IP Troubleshooting (P.62)
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KX-TGP500B04/KX-TPA50B04 10.1.3. Check CDL Link Note: (*1) Refer to Finding out the Defective part (P.71) Cross Reference: Check the RF part (P.71)
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KX-TGP500B04/KX-TPA50B04 10.1.4. IP Troubleshooting 10.1.4.1. IP Troubleshooting Simplified Chart VoIP - Status display Display the access status of the IP network. • Enter [MENU] → [#]→ [5]→[2]→[6] to display current IP network access condition as 4 integers (status code) and each line condition as 8 integers (status code).
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KX-TGP500B04/KX-TPA50B04 10.1.4.2. IP Check Note: (*1) If the router has a single LAN port only, add ports as needed by using hubs. (*2) Refer to Setting Up for Test Unit (P.39) for “Test mode”. (*3) Refer to Peer to Peer Mode Test (P.32).
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KX-TGP500B04/KX-TPA50B04 10.1.4.3. Hub Check This flow chart is designed for a single hub connection form (*1). If multiple hubs are connected (*2), be careful with the followings. • An error may occurs if more than 5 repeater hubs are connected with cascading connection (*3) •...
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KX-TGP500B04/KX-TPA50B04 10.1.4.6. IP Duplication Check...
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KX-TGP500B04/KX-TPA50B04 10.1.5. Check Battery Charge Note: (*1) Refer to Specifications (P.6) for part number and supply voltage of AC adaptor.
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KX-TGP500B04/KX-TPA50B04 10.1.6. Check the RF part 10.1.6.1. Finding out the Defective part After All the Checkings or Repairing 1. Re-register the checked handset to the checked base unit, and Regular HS to Regular BU. Note: (*1) HS: Handset (*2) BU: Base Unit...
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KX-TGP500B04/KX-TPA50B04 10.1.6.2. RF Check Flowchart Each item (1 ~ 6) of RF Check Flowchart corresponds to Check Table for RF part (P.73). Please refer to the each item. Note: (*1) Refer to Things to Do after Replacing IC (P.90).
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KX-TGP500B04/KX-TPA50B04 10.1.6.3. Check Table for RF part For Normal Link, need Peer to Peer Mode Test (P.32). Item BU (Base Unit) Check HS (Handset) Check Link Confirmation Normal 1. Register Regular HS to BU (to be 1. Register HS (to be checked) to Regular checked).
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KX-TGP500B04/KX-TPA50B04 10.1.6.4. TEST RANGE Check Circuit block which range is defective can be found by the following check. Under Test mode Link, No voice conversation is enabled.(*2) Item BU (Base Unit) Check HS (Handset) Check Range Confirmation TX TEST 1. Register Regular HS to BU (to be checked).
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KX-TGP500B04/KX-TPA50B04 10.1.6.5. RF-DSP Interface Signal Wave Form FP (Base)
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KX-TGP500B04/KX-TPA50B04 10.1.7. Check Handset Transmission Cross Reference: Signal Route (P.23) 10.1.8. Check Handset Reception Cross Reference: Signal Route (P.23) Note: When checking the RF part, Refer to Check the RF part (P.71).
KX-TGP500B04/KX-TPA50B04 10.2. Failure Analysis of DSP, FLASH ROM and RAM (Base Unit) It is difficult to find the defective parts causing operation failure in this unit because DSP, FLASH ROM and RAM are connected to the same bus line. This unit has two ports as the means to watch the operation of DSP, FLASH ROM, RAM, etc. during the start-up process. The following conditions can be confirmed with these two ports.
KX-TGP500B04/KX-TPA50B04 12 Measurements and Adjustments 12.1. Things to Do after Replacing IC 12.1.1. X501 (Base Unit), X501 (Handset) Check Equipment: Frequency counter Check Point for measurement: BCK Checking tolerance: 13.824 MHz ± 50 Hz (Base Unit) / 13.824 MHz ± 50 Hz (Handset) 12.1.1.1.
KX-TGP500B04/KX-TPA50B04 13.2. How to Replace the Flat Package IC 13.2.1. Preparation • PbF (: Pb free) Solder • Soldering Iron Tip Temperature of 700°F ± 20°F (370°C ± 10°C) Note: We recommend a 30 to 40 Watt soldering iron. An expert may be able to use a 60 to 80 Watt iron where someone with less experience could overheat and damage the PCB foil.
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KX-TGP500B04/KX-TPA50B04 13.2.3. How to Install the IC 1. Temporarily fix the FLAT PACKAGE IC, soldering the two marked pins. *Check the accuracy of the IC setting with the corresponding soldering foil. 2. Apply flux to all pins of the FLAT PACKAGE IC.
KX-TGP500B04/KX-TPA50B04 13.3. How to Replace the Shield Case 13.3.1. Preparation • PbF (: Pb free) Solder • Soldering Iron Tip Temperature of 700°F ± 20°F (370°C ± 10°C) Note: We recommend a 30 to 40 Watt soldering iron. An expert may be able to use a 60 to 80 Watt iron where someone with less experience could overheat and damage the PCB foil.
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KX-TGP500B04/KX-TPA50B04 13.3.3. How to Install the Shield Case Note: • If you don’t have special tools (ex. Hot air disordering tool), conduct the following operations. • Shield case’s No. : PNMC1014Z 1. Put the shield case. 2. Solder the surroundings.
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KX-TGP500B04/KX-TPA50B04 13.3.5. How to Install the IC 1. Place the solder a little on the land where the radiation GND pad on IC bottom is to be attached. 2. Place the solder a little on the land where IC pins are to be attached, then place the IC.
KX-TGP500B04/KX-TPA50B04 14 Schematic Diagram 14.1. For Schematic Diagram 14.1.1. Base Unit (Schematic Diagram (Base Unit_Main)) Notes: 1. DC voltage measurements are taken with voltmeter from the negative voltage line. 2. The schematic diagrams may be modified at any time with the development of new technology.
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KX-TGP500B04/KX-TPA50B04 Test Signal:1kHz SP phone RX Input from Dummy Set PP MIC: -45dBm/600 (MIC M ute : O N) 2.85V p - p /8 (V ol .M ax ) Voice circuit SP_PHONE 2.7V GND_0 GND_0 R436 R431 C439 J330p CN431...
KX-TGP500B04/KX-TPA50B04 16 Exploded View and Replacement Parts List 16.1. Cabinet and Electrical Parts (Base Unit) PCB1 6 (*1) Ref.No. Figure Note: (*1) Cut the LED LENS in half as shown in the illustration above.
(*1) This cable is fixed by welding. Refer to How to Replace the Handset LCD (P.88). (*2) Refer to Handset (P.100) of Terminal Guide of the ICs, Transistors and Diodes. (*3) The rechargeable Ni-MH battery (HHR-4DPA) is available through sales route of Panasonic. (*4) Attach the SPACER (No. 121) to the exact location described above.
KX-TGP500B04/KX-TPA50B04 16.5. Replacement Parts List 16.5.1.2. Main P.C. Board Parts Note: Note: (*1) When replacing Main P. C. Board Ass’y (PCB1), refer to 1. RTL (Retention Time Limited) How to Change MAC Address Label (Procedure after The marking (RTL) indicates that the Retention Time is Replacing the Main P.C.Board of Base Unit) (P.56).
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KX-TGP500B04/KX-TPA50B04 Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks X401 H0J250500086 CRYSTAL OSCILLATOR R585 ERJ2GEJ331 X501 H0J138500011 CRYSTAL OSCILLATOR (*2) R586 ERJ2GEJ101 (RESISTORS) R590 ERJ2GEJ470 L796 ERJ2GE0R00 R592 ERJ2GEJ101 R303...
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KX-TGP500B04/KX-TPA50B04 Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks C409 ECUE0J105KBQ 1 C711 ECUE1H100DCQ 10p C410 ECUE1A104KBQ 0.1 C712 ECUE1A104KBQ 0.1 C411 ECUE1A104KBQ 0.1 C714 ECUE0J105KBQ 1 C415 ECUE1A104KBQ 0.1 C715 ECUE1A104KBQ 0.1...
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KX-TGP500B04/KX-TPA50B04 16.5.2.2. Main P.C. Board Parts Safety Ref. Part No. Part Name & Description Remarks Note: RA501 D1H84724A013 RESISTOR ARRAY (*1) When you have replaced IC501 or IC546, adjust X501. RA551 D1H84714A013 RESISTOR ARRAY Refer to Check and Adjust X501 (Handset) Frequency...
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ECUE1H470JCQ 47p (*1) You can download and refer to the Operating C745 F1G1H2R7A562 2.7p Instructions (Instruction book) on TSN Server. C751 ECUE1H1R5BCQ 1.5 C752 ECUE1H100DCQ 10p 16.5.4.1. KX-TGP500B04 C754 ECUE1A104KBQ 0.1 C755 ECUE1H1R5BCQ 1.5 C756 ECUE1HR50BCQ 0.5 Safety Ref. Part No.
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KX-TGP500B04/KX-TPA50B04 16.5.4.2. KX-TPA50B04 Safety Ref. Part No. Part Name & Description Remarks A101 PQLV219Z AC ADAPTOR A102 PNQX2117Y INSTRUCTION BOOK (*1) A103 PNKE1029Z1 HANGER, BELT CLIP ABS-HB P101 PNPK2409Z GIFT BOX 16.5.5. Screws Safety Ref. Part No. Part Name & Description...