Related Manuals for Beckhoff CX90 0 Series
Summary of Contents for Beckhoff CX90 0 Series
- Page 1 Hardware documentation for CX90x0 Ethernet controller CX900x-xxxx CX901x-xxxx CX90x0-Nxxx version:2.4 date:2008-06-11...
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Page 3: Table Of Contents
Table of contents Table of contents 1. Foreword Notes on the documentation Safety instructions Documentation issue status 2. Product overview Appropiate use System overview Basic modules Technical data CX900x-0xxx (E-bus) CX900x-1xxx (K-bus) CX9010-0xxx (E-bus) CX9010-1xxx (K-bus) Configurations CX9000 Configurations CX9010 Connections Battery compartment DIP switch settings... - Page 4 Table of contents 7. Appendix Update image Accessories Certifications Support and service Embedded PC...
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Page 5: Foreword
© This documentation is copyrighted. Any reproduction or third party use of this publication, whether in whole or in part, without the written permission of Beckhoff Automation GmbH, is forbidden. Embedded PC... -
Page 6: Safety Instructions
All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH. Personnel Qualification This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. - Page 7 Foreword other things, the intervals between inspections of the controller. The operator must initiate such inspections in good time. Operator requirements Read the operating instructions All users of the product must have read the operating instructions for the system they work with. System know-how All users must be familiar with all accessible functions of the product.
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Page 8: Documentation Issue Status
Foreword Documentation Issue Status Version Changes system interfaces CX1200-xxxx removed new installation positions are added changes in names of system interfaces CX90x0-N070 and CX90x0-N080 inserted notes on new system interfaces CX90x0-N070 and CX90x0-N080 added notes on UL added order information changed notes on K-Bus diagnosis added notes on USV and CF card handling added title picture changed Notes on software image update... -
Page 9: Product Overview
Product overview 2. Product overview Appropriate Use The CX-SYSTEM device series is a modular control system designed for top-hat rail installation. The system is scalable, so that the required modules can be assembled and installed in the control cabinet or terminal box as required. -
Page 10: System Overview
The CX9000 is a compact, high-performance yet cost-effective PLC and motion controller for 30 mm DIN rail mounting. Within the Beckhoff control world it is positioned between the Bus Terminal Controller series BX and the Embedded PC CX1000. The main feature of this devices is an energy-saving 266 MHz Intel® IXP420 CPU with XScale®... -
Page 11: Basic Modules
Further system interfaces can be connected to the CPU module ex works. The CX9000-N010 option can be connected to Beckhoff Control Panels or standard monitors with DVI or VGA input via the DVI and USB interfaces. Devices such as printer, scanner, mouse, keyboard, mass storage, CR-RW etc. -
Page 12: Cx900X-0Xxx (E-Bus)
Product overview Technical data – CX9000-0000 E-bus connection Technical data CX9000-0000 Processor Intel® IXP420 with Xscale® Technology, 266-MHz clock rate Internal flash memory 16 Mbyte Flash (internal, expandable up to 32 Mbyte) Internal main memory 64 Mbyte RAM (internal, expandable up to 128 Mbyte) interfaces 2 x RJ 45 (internal Switch), 10/100 Mbit Diagnostics LEDs... -
Page 13: Cx900X-1Xxx (K-Bus)
Product overview Technical data CX9000-1000 K-bus connection Technical data CX9000-1000 Processor Intel® IXP420 with XScale® Technology, 266-MHz clock rate Internal flash memory 16 MByte Flash (internal, expandable up to 32 MByte) Internal main memory 64 MByte RAM (internal, expandable up to 128 MByte) interfaces 2 x RJ 45 (internal Switch), 10/100 MBit Diagnostics LEDs... -
Page 14: Technical Data
Product overview Technical data – CX9010-0000 E-bus connection Technical data CX9010-0000 Processor Intel® IXP420 with Xscale® Technology, 533-MHz clock rate Internal flash memory 32 Mbyte Flash (internal) Internal main memory 128 Mbyte RAM (internal) interfaces 2 x RJ 45 (internal Switch), 10/100 Mbit Diagnostics LEDs 1 x Power, 2 x LAN, 1 x L/A, 1 x flash access Clock... -
Page 15: Cx9010-1Xxx (K-Bus)
Product overview Technical data CX9010-1000 K-bus connection Technical data CX9010-1000 Processor Intel® IXP420 with XScale® Technology, 533-MHz clock rate Internal flash memory 32 MByte Flash (internal) Internal main memory 128 MByte RAM (internal) interfaces 2 x RJ 45 (internal Switch), 10/100 MBit Diagnostics LEDs 1 x Power, 2 x LAN, 1 x K-Bus, 1 x Flash-Zugriff Clock... -
Page 16: Configurations Cx9000
Product overview Configurations CX9000 The order identifier of the basic CPU module is derived as follows: Following CX9000 configurations are available: DVI, TwinCAT- TwinCAT- Ordering 16 MB Flash 32 MB Flash PLC- information 64 MB RAM 128 MB RAM TwinCAT Runtime Runtime CX9000-0000... -
Page 17: Configurations Cx9010
Product overview Configurations CX9010 The order identifier of the basic CPU module is derived as follows: Following CX9000 configurations are available: TwinCAT- TwinCAT- Ordering DVI, 2 x PLC- information E-Bus K-Bus TwinCAT Runtime Runtime CX9010-0000 CX9010-0001 CX9010-0002 CX9010-0100 CX9010-0101 CX9010-0102 CX9010-1000 CX9010-1001 CX9010-1002... -
Page 18: Connections
Product overview Connections The system is supplied with power via the integrated power supply. This is wired as follows: The basic module is powered via the upper connectors with 24 V DC. The terminal bus can be supplied via the lower connections. - Page 19 Product overview CPU basic module with 2 Ethernet RJ 45 connectors: RJ 45 interface (socket): Assignment of the RJ45-interface, Port 1: Signal Desciption TD + Transmit + TD - Transmit - RD + Receive + connected not used RD - Receive - connected not used...
- Page 20 Product overview If K-bus is used as terminal bus (CX900x-1xxx), the second MAC-interface is not connected. Operating system perspective: The operating system only sees one of the connections for the network interface. The status is always connected, since the switch is connected directly. Embedded PC...
- Page 21 Product overview These interfaces are connected to an internal 3-port switch and offer a simple option for creating a line topology without the need for additional Ethernet switches. Basic CPU module with DVI/USB interface: In addition to the two Ethernet ports, this basic module also features DVI/USB interfaces. The pin assignment of the basic CPU module with two USB and a DVI-I interface is explained under the associated CX9000-N010 system interface.
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Page 22: Battery Compartment
Replace Battery Part. No. CR2032 manufactured by Sanyo or Panasonic Only. Use of Another Battery May Present A Risk Of Fire Or Explosion. WARNING, Battery may explode if mistreated. Do Not Recharge, Disassemble or Dispose of in fire. Spare batteries can be ordered from Beckhoff Service. Embedded PC... -
Page 23: Dip Switch Settings
To change the settings of a dip switch its is advised to use a screwdriver with a small blade (2.5 mm x 7.5 cm length and parallel shaft, Beckhoff order number: ZB8700). Use the edge to move the switches with caution! - Page 24 Product overview Reset to Factory Settings: Set dip switch 1 to ON (move switch 1 up). Connect CX-System to power and boot system. After a complete boot, the registry is regenerated. Set dip switch 1 back to OFF (switch 1 down) and close cover. Report debug messages to COM1: Set dip switch 2 to ON (move switch 2 up).
- Page 25 Product overview Force TwinCAT in "Config Mode": For some cases (e.g. errors in boot project) it is necessary to start TwinCAT in Config mode. So the boot project can be corrected or other settings can be (re)setted. Set dip switch 4 to ON (move switch 4 up). Connect CX-System to power and boot system.
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Page 26: System Interfaces
CX9000-N031 serial interface for RS422 / RS485 The CX9000-N010 option can be connected to Beckhoff Control Panels or standard monitors with DVI or VGA input via the DVI or USB interfaces.Devices such as printer, scanner, mouse, keyboard, mass storage, CR-RW etc. can be connected via the USB 2.0 interfaces. -
Page 27: Connections Cx9000-N010
The DVI-I interface transfers analog and digital data and is suitable for connection to analog graphics cards with 15 pin D-Sub connector and digital graphics cards with DVI-D output. The resolution at the screen or the Beckhoff Control Panel depends on the distance (maximum 5 m). - Page 28 Product overview Analog Vertical Sync Hot Plug Detect TMDA Clock - Pin assignment (cross) Assignment Analog Red Video Out Analog Green Video Out Analog Blue Video Out Analog Horizontal Sync Resolution at the monitor: Resolution in pixels Distance of the interface from the monitor 1600 x 1200 1280 x 1024 1024 x 768...
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Page 29: Connections Cx9000-N030
Product overview CX9000-N030 connections The CX9000-N030 system interface features two RS232 interfaces, COM1 and COM2 (9 pin Sub-D plug connector). The maximum baud rate on all channels is 115 kBit. The pin assignment for all interfaces is equal and described below. -
Page 30: Connections Cx9000-N031
Product overview CX9000-N031 connections The CX9000-N031 system interface features two RS422 / RS 485 interfaces, COM1 and COM2 (9 pin Sub-D plug connector). The maximum baud rate on all channels is 115 kBit. The pin assignment for all interfaces is equal and described below. - Page 31 Product overview Setting the interface parameter If the system interface CX9000-N031 resides at the end of the CX9000-system block, it is easy to access the dip switches. The dip switches for the configuration of the RS485/422 interfaces can be found at the left side of the module.
- Page 32 Product overview RS485 without Echo, Drop-Point ( without Termination) Status Function Echo on Echo off Auto send on Always send on Auto receive on Always receive on Term on Term on RS485 with Echo, Drop-Point ( without Termination) Status Function Echo on Echo off Auto send on...
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Page 33: Transport
4. Please keep the associated paperwork. It contains important information for handling the unit. 5. Check the contents for visible shipping damage. 6. If you notice any shipping damage or inconsistencies between the contents and your order, you should notify Beckhoff Service. Achtung Danger of damage to the unit! During transport in cold conditions, or if the unit is subjected to extreme temperature swings, condensation on and inside the unit must be avoided. -
Page 34: Assembly And Connecting
The overall width of the application is made up of the individual modules. With a height of 100 mm, the module dimensions exactly match those of the Beckhoff Bus Terminals. Together with the lowered connector surfaces, this means that it can be used in a standard terminal box with a height of 120 mm. - Page 35 Assembly and connecting CX9000-N0x0 System interfaces: CX1100-09x0 UPS module: CX1100-0900 Embedded PC...
- Page 36 Assembly and connecting CX1100-0910 CX1100-0920 Embedded PC...
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Page 37: Mechanical Assembly Of Basic Module
Assembly and connecting Mechanical assembly of the basic module The installation of the modules takes place in three steps: 1. The sequence of the modules The basic CPU module with system interfaces, which are factory-installed on the left side, is extended with the power supply unit on the right and with the fieldbus connection (master or slave) left side if available. - Page 38 Assembly and connecting Installation position: Warning The maximum ambient temperature for CPU modules mounted on a top-hat rail is 55°C. The orientation in which the device is fitted must be selected in such a way that cooling air can flow vertically through the ventilation holes.
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Page 39: Mechanical Assembly Of Ups Module
Assembly and connecting Mechanical installation of the UPS Module Note The UPS module for CX9000 is not fully supported by TwinCAT yet. The UPS module should be connected the described way. To get the power fail signal (pin 3 on UPS) must be connected to a digital input terminal. - Page 40 Assembly and connecting 2 Assembly of the CPU basic module with UPS module 2.1 Assembly the the CX9000 system block In order to be able to connect the UPS to the basic CX9000 module, the cover of the basic module has to be removed first.
- Page 41 Assembly and connecting Do not force the module or apply excessive pressure! Only apply pressure at insensitive points of the housing (edges). Never apply pressure on the display, the buttons or movable parts of the CX-System. After successful latching on the top-hat rail the straps should be pushed back to their original position. 2.3 Connecting the Embedded PC to the terminal bus By reinstalling the once removed terminal the system is connected to the bus.
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Page 42: Start-Up Procedure
Assembly and connecting Start-up procedure Switching the PC on and off Switching on The power supply for the basic CPU module comes from the power supply unit. The basic CPU module starts automatically when the power supply unit is connected to the mains. Switching on for the first time When you switch on the PC for the first time, the pre-installed operating system (optional) will be started. -
Page 43: Error Handling And Diagnostics
Error handling and diagnostics 5. Error handling and diagnostics CPU basic module LEDs Basic CPU-module (E-Bus) Display Meaning TwinCAT is in STOP mode green TwinCAT is in RUN mode blue TwinCAT is in CONFIG mode System is offline LAN 1 LAN Link , (green) LINK/ACTIVITY for first switched LAN PORT (CX9000_N000) LAN 2... -
Page 44: Led Basic Module K-Bus
Error handling and diagnostics LEDs Basic CPU-module (K-Bus) Display Meaning TwinCAT is in STOP mode green TwinCAT is in RUN mode blue TwinCAT is in CONFIG mode System is offline LAN 1 LAN Link , (green) LINK/ACTIVITY for first switched LAN PORT (CX9000_N000) LAN 2 LAN Link, (green) LINK/ACTIVITY for second switched LAN PORT (CX9000_N000) - Page 45 Error handling and diagnostics when the boot project was created nth Bus Terminal has the Start the power supply again, and if the error occurs 14 pulses wrong format again then exchange the Bus Terminal. Number of Bus Terminals is 15 pulses Start the power supply up again.
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Page 46: K-Bus Diagnosis With Twincat
Error handling and diagnostics Terminal Bus Analysis in PLC-Program To analyze the terminal bus (K-Bus) the programmer can access the registers described in the architecture. The access to the PLC-program is realized via TwinCAT. The registers are described in the architecture of the terminal bus connectors (CX1100-000x. - Page 47 Error handling and diagnostics END_CASE; 14 : report error (* 'k_bus_arg'-th terminal has wrong format *) 15 : report error (* wrong number of bus terminals *) 16 : report error (* length of K-Bus data is invalid *) END_CASE k_bus_request := TRUE;...
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Page 48: Decomissioning
Decomissioning 6. Decomissioning Removal and disposal A CX9000 hardware configuration is dismantled in 2 stages: 0. Switching off and disconnecting the power supply Before a CX-System can be dismantled, the system should be switched off, and the power supply should be disconnected. - Page 49 Decomissioning 2. Separating the individual modules 2.1. Separating the power supply unit, the CX-System CPU and other components Place the CX-block onto a suitable support with the front facing down. Then insert a flat screwdriver with dimensions 1.0 x 5.5 x 150 mm into the locking mechanism, and then operating the slider by turning it about 90 degrees. The locking mechanism on the rear affects an approx.
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Page 50: Appendix
In general an update of the image is not necessary: The basic functionality of TwinCAT and TwinCAT PLC are working fine. Update the Image ONLY if there is an advice from BECKHOFF Automation GmbH. Never change a running system ! If the image update is required, here some basic information for overview: •... - Page 51 Alternative the administrator can start a tool on the CX-Systems to set the CX9000 into "Boot-Strap Mode". First the program must be downloaded from the BECKHOFF FTP-Server. If the CX9000 has no USB the tool can be transferred via ftp onto the system. Use CERHOST-Tools to control the CX9000 remote via Ethernet. Activate the FTP server on the CX, if not it is disabled.
- Page 52 Appendix It is a good idea to choose "\Temp" or "\Public" as target directory, though this range is mapped into the RAM regions instead of the hard disc located in flash memory. For operation the system must be rebooted.Just follow the instructions on the screen.
- Page 53 Appendix Warning Via CERHOST the program will be started with a double click on the icon. Warning: Do NOT start the program if you have no image-Server ( see below) AND a correct image! The CX9000 is now no longer useable for PLC until an update was made! The reset to operational is done automatically if the the update has taken place.
- Page 54 Appendix 7. Finish Update Update is now complete. Reconnect the CX90x0-System to the network. The CX-System can now be used as before. NOTES on network configuration: • Image server will listen in complete network to be contacted by CX9000 Two solutions to be sure that you just update your CX9000 device..and not others in network ! provide a subnet (like a second network card in host PC) connect host-pc and CX9000 directly without involving company network The image server can be configured to let CX directly request image from specific IP address.
- Page 55 Appendix Interactive tool on CX9000: First the program "Cx9ImageUpdate.exe" must be downloaded from BECKHOFF FTP-Server. If the CX9000 has no USB the tool can be transferred via ftp onto the system. Use CERHOST-Tools to control the CX9000 remote via Ethernet. Activate the FTP server on the CX, if not it is disabled. The necessary configuration is shown below: It is a good idea to choose "\Temp"...
- Page 56 Appendix If there is enough free space on the CX9000 (big memory) the image can be copied together with to tool. Otherwise the image file can be accessed via network drive. In this case you should map the drive to the CX9000: If the image is copied to the CX9000 or the network drive is mapped to the system the update tool can be started by double click on the icon.
- Page 57 Appendix After click on "FLASH IMAGE" button a request box appears to confirm the image file. This is the last chance to abort the update process. When confirming the image file a warning appears on the screen. The progress is shown in the status line in the bottom of the tool. When the update is complete the following message appears in the status field: Embedded PC...
- Page 58 Appendix The CX9000 can be rebooted now. If the system has started again it can be used as before. The update tool and the image are removed if they were copied on the RAM drive. Embedded PC...
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Page 59: Accessories
Appendix Accessories Compact flash cards order number Description CX1900-0023 1 GByte compact flash card type I CX1900-0025 2 GByte compact flash card type I CX1900-0027 4 GByte compact flash card type I Connectors and Adaptors order Description number CX1900-0101 DVI-to-VGA passive Adaptor for connecting a standard desktop VGA monitor to the CX-System –... -
Page 60: Certifications
All products of the Embedded PC family are CE, UL and GOST-R certified. Since the product family is continuously developed further, we are unable to provide a full listing here. The current list of certified products can be found on the Embedded PC certificates web page or at www.beckhoff.de under Embedded PC. Embedded PC... -
Page 61: Support And Service
33415 Verl Germany Phone: +49(0)5246/963-0 Fax: +49(0)5246/963-198 e-mail: info@beckhoff.com The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there. Embedded PC...