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Table of Contents
Related Manuals for Beckhoff CX90x0 Series
Summary of Contents for Beckhoff CX90x0 Series
- Page 1 Hardware Documentation CX9000 / CX9010 Ebedded-PC Version: Date: 2015-07-10...
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Page 3: Table Of Contents
Table of contents Table of contents 1 Foreword .............................. 5 Notes on the documentation...................... 5 Safety instructions .......................... 6 Documentation Issue Status...................... 7 2 Product overview............................ 8 Appropriate Use.......................... 8 Ethernet-Controller CX90x0...................... 9 Basic modules .......................... 10 2.3.1 Technical data........................ 11 2.3.2 Technical data........................ 12 2.3.3 Technical data........................ 13 2.3.4... - Page 4 Table of contents Version: 2.6 CX9000 / CX9010...
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Page 5: Foreword
EP0851348, US6167425 with corresponding applications or registrations in various other countries. ® EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. -
Page 6: Safety Instructions
All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards. -
Page 7: Documentation Issue Status
Foreword Documentation Issue Status Version Changes annotations to battery recycling added notes on image update renewed system interfaces CX1200-xxxx removed new installation positions are added changes in names of system interfaces CX90x0- N070 and CX90x0-N080 inserted notes on new system interfaces CX90x0-N070 and CX90x0-N080 added notes on CX9010 added, notes on battery usage and update procedure changed... -
Page 8: Product Overview
Product overview Product overview Appropriate Use The CX-System device series is a modular control system designed for top-hat rail installation. The system is scalable, so that the required modules can be assembled and installed in the control cabinet or terminal box as required. -
Page 9: Ethernet-Controller Cx90X0
The CX90x0 is a compact, high-performance yet cost-effective PLC and motion controller for 30 mm DIN rail mounting. Within the Beckhoff control world it is positioned between the Bus Terminal Controller series BX and the Embedded PC CX1000. The main feature of this devices is an energy- saving 266 MHz or 533 MHz Intel®... -
Page 10: Basic Modules
Further system interfaces can be connected to the CPU module ex works. The CX90xx-N010 option can be connected to Beckhoff Control Panels or standard monitors with DVI or VGA input via the DVI and USB interfaces. Devices such as printer, scanner, mouse, keyboard, mass storage, CR-RW etc. can be connected via the USB2.0 interfaces. -
Page 11: Technical Data
Product overview 2.3.1 Technical data Technical data CX9000-0000 Processor Intel® IXP420 with XScale® Technology, 266-MHz clock rate Internal flash memory 16 MByte Flash (internal, expandable up to 32 MByte) Internal main memory 64 MByte RAM (internal, expandable up to 128 MByte) interfaces 2 x RJ 45 (internal Switch), 10/100 MBit Diagnostics LEDs... -
Page 12: Technical Data
Product overview 2.3.2 Technical data Technical data CX9000-1000 Processor Intel® IXP420 with XScale® Technology, 266-MHz clock rate Internal flash memory 16 MByte Flash (internal, expandable up to 32 MByte) Internal main memory 64 MByte RAM (internal, expandable up to 128 MByte) interfaces 2 x RJ 45 (internal Switch), 10/100 MBit Diagnostics LEDs... -
Page 13: Technical Data
Product overview 2.3.3 Technical data Technical data CX9010-0000 Processor Intel® IXP420 with XScale® Technology, 533-MHz clock rate Internal flash memory 32 MByte Flash (internal) Internal main memory 128 MByte RAM (internal) interfaces 2 x RJ 45 (internal Switch), 10/100 MBit Diagnostics LEDs 1 x Power, 2 x LAN, 1 x L/A, 1 x flash access Clock... -
Page 14: Technical Data
Product overview 2.3.4 Technical data Technical data CX9010-1000 Processor Intel® IXP420 with XScale® Technology, 533-MHz clock rate Internal flash memory 32 MByte Flash (internal) Internal main memory 128 MByte RAM (internal) interfaces 2 x RJ 45 (internal Switch), 10/100 MBit Diagnostics LEDs 1 x Power, 2 x LAN, 1 x K-Bus, 1 x Flash-Zugriff Clock... -
Page 15: Configurations
Product overview 2.3.5 Configurations The order identifier of the basic CPU module is derived as follows: Following CX9000 configurations are available: Ordering 16 MB 32 MB E-Bus K-Bus DVI, 2 x TwinCAT- TwinCAT- informa- Flash Flash TwinCAT PLC-Run- NC-Run- tion 64 MB 128 MB time... - Page 16 Product overview 2.3.6 Configurations The order identifier of the basic CPU module is derived as follows: Following CX9000 configurations are available: Ordering in- E-Bus K-Bus DVI, 2 x USB no TwinCAT- TwinCAT- formation TwinCAT PLC-Run- NC-Runtime time CX9010-0000 CX9010-0001 CX9010-0002 CX9010-0100 CX9010-0101 CX9010-0102...
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Page 17: Connections
Product overview 2.3.7 Connections The system is supplied with power via the integrated power supply. This is wired as follows: The basic module is powered via the upper connectors with 24 V DC. The terminal bus can be supplied via the lower connections. - Page 18 Product overview Table 2: Assignment of the RJ45 interface, Port 2: Signal Description TD + Transmit + TD - Transmit - RD + Receive + connected not used RD - Receive - connected not used TD & RD are exchanged at the hubs or between two PCs. Connection of the Ethernet ports: Ethernet ports The two Ethernet ports of a basic CPU module must not be connected to the same external...
- Page 19 Product overview Operating system perspective: The operating system only sees one of the connections for the network interface. The status is always connected, since the switch is connected directly. These interfaces are connected to an internal 3-port switch and offer a simple option for creating a line topology without the need for additional Ethernet switches.
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Page 20: Battery Compartment
Do NOT recharge, disassemble or dispose of in fire. Battery maintenance The battery must be changed every 5 years. Spare batteries can be ordered from Beckhoff Service.Battery-recycling: Used batteries must must be disposed of in accordance with na- Note tional electronics scrap regulations. -
Page 21: Cx90X0 : Dip Switch Settings
To change the settings of a dip switch its is advised to use a screwdriver with a small blade (2.5 mm x 7.5 cm length and parallel shaft, Beckhoff order number: ZB8700). Use the edge to move the switches with caution! The switches have four functions: •... - Page 22 Product overview Report debug messages to COM1: 1. Set dip switch 2 to ON (move switch 2 up). 2. Connect a serial monitor device (printer or terminal) to COM1 port. The settings for the interface are: 38400 baud, 8 bits , NO parity and 1 stop bit (38400,8,N,1). 3.
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Page 23: System Interfaces
• CX90x0-N031 serial interface for RS422 / RS485 The CX90x0-N010 option can be connected to Beckhoff Control Panels or standard monitors with DVI or VGA input via the DVI or USB interfaces. Devices such as printer, scanner, mouse, keyboard, mass storage, CR-RW etc. -
Page 24: Cx90X0-N010 Connections
15 pin D-Sub connector and digital graphics cards with DVI-D output. The resolution at the screen or the Beckhoff Control Panel depends on the distance (maximum 5 m). The DVI interface uses VGA signals, so that the connection of CRT VGA monitors to the CX1000 system using a DVI to VGA adapter is also possible. - Page 25 Product overview Assignment Analog Red Video Out Analog Green Video Out Analog Blue Video Out Analog Horizontal Sync Resolution at the monitor: Resolution in pixels Distance of the interface from the monitor 1600 x 1200 1280 x 1024 1024 x 768 800 x 600 640 x 480 USB interface:...
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Page 26: Cx90X0-N030 Connections
Product overview 2.4.3 CX90x0-N030 connections The CX90x0-N030 system interface features two RS232 interfaces, COM1 and COM2 (9 pin Sub-D plug connector). The maximum baud rate on all channels is 115 kBit. The pin assignment for all interfaces is equal and described below. -
Page 27: Cx90X0-N031 Connections
Product overview 2.4.4 CX90x0-N031 connections The CX90x0-N031 system interface features two RS422 / RS 485 interfaces, COM1 and COM2 (9 pin Sub-D plug connector). The maximum baud rate on all channels is 115 kBit. The pin assignment for all interfaces is equal and described below. - Page 28 Product overview Settings DIP switches RS485: Table 5: RS485 without Echo, End-Point ( Terminated) DEFAULT setting Status Function Echo on Echo off Auto send on Always send on Auto receive on Always receive on Term on Term on Table 6: RS485 with Echo, End-Point ( Terminated) Status Function Echo on...
- Page 29 Product overview Setting DIP-Switches RS422: Table 9: RS422 full duplex end point Status Function Echo on Echo off Auto send on Always send on Auto receive on Always receive on Term on Term on System interface The system interface CX90x0-N031 can only be used instead and not at the same time with system interface CX90x0-N030.
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Page 30: Transport
5. Check the contents for visible shipping damage. 6. If you notice any shipping damage or inconsistencies between the contents and your order, you should notify Beckhoff Service. Danger of damage to the unit During transport in cold conditions, or if the unit is subjected to extreme temperature swings, condensation on and inside the unit must be avoided. -
Page 31: Assembly And Connecting
The overall width of the application is made up of the individual modules. With a height of 100 mm, the module dimensions exactly match those of the Beckhoff Bus Terminals. Together with the lowered connector surfaces, this means that it can be used in a standard terminal box with a depth of 120 mm. - Page 32 Assembly and connecting CX90x0-N0x0 System interfaces: Version: 2.6 CX9000 / CX9010...
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Page 33: Mechanical Assembly Of The Basic Module
Assembly and connecting 4.1.2 Mechanical assembly of the basic module The installation of the modules takes place in three steps: 1. The sequence of the modules The basic CPU module with system interfaces, which are factory-installed on the left side, is extended with the power supply unit on the right and with the fieldbus connection (master or slave) left side if available. -
Page 34: Mechanical Installation Of The Ups Module
Assembly and connecting Correct installation position: The high-performance CX9000 system generates a significant amount of heat, which is dissipated via a passive ventilation system. This system requires the unit to be mounted correctly. Ventilation openings are located at the top and bottom of the housing. The system can be installed in the following positions: The following positions are invalid: 4.1.3 Mechanical installation of the UPS Module... - Page 35 Assembly and connecting 1.2. Releasing the CX90x0 system In order to release the CX-block, pull the white straps at the bottom of the module in the direction of the arrows. They will lock in the extended position. After pulling the terminal release of the power supply unit, the block can be removed carefully from the top-hat rail.
- Page 36 Assembly and connecting Then fix the CX90x0 block on the top hat-rail using the latching straps. You should hear a soft click. Only apply pressure at insensitive points of the housing (edges). Never apply pressure on the display, the buttons or movable parts of the CX10x0 system. After successful latching on the top-hat rail the straps should be pushed back to their original position.
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Page 37: Start-Up Procedure
Assembly and connecting Start-up procedure 4.2.1 Switching the PC on and off Switching on The power supply for the basic CPU module comes from the power supply unit. The basic CPU module starts automatically when the power supply unit is connected to the mains. Switching on for the first time When you switch on the PC for the first time, the pre-installed operating system (optional) will be started. -
Page 38: Error Handling And Diagnostics
Error handling and diagnostics Error handling and diagnostics CPU basic module 5.1.1 LEDs Basic CPU-module (E-Bus) The behavior of the CX9000 and the CX9010 is identical. As reference the LED behavior of the CX9000 is shown below. Display Meaning TwinCAT is in STOP mode green TwinCAT is in RUN mode blue... - Page 39 Error handling and diagnostics LEDs for K-Bus diagnosis Error code Error code argument Description Remedy Persistent, EMC problems - Check power supply for continuous overvoltage or undervoltage peaks blinking - Implement EMC measures - If a K-Bus error is present, it can be localised by a restart of the power supply (by switching it off and then on again)
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Page 40: Terminal Bus Analysis In Plc-Program
Error handling and diagnostics In the case of some errors, rectification does not cause the power supply to leave the blink sequence. The power supply can only be restarted by switching its supply voltage off and on again. 5.1.3 Terminal Bus Analysis in PLC-Program To analyze the terminal bus (K-Bus) the programmer can access the registers described in the architecture. - Page 41 Error handling and diagnostics Analog the registers of the terminal bus are shown in System Manager : Link signals and variables : k_bus_err_code with ErrorCode k_bus_err_arg with ErrorArg k_bus_state with BusState k_bus_request with Request[0] If all signals are linked the programmer can load configuration and PLC program onto the system. CX9000 / CX9010 Version: 2.6...
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Page 42: Decomissioning
Decomissioning Decomissioning Removal and disposal A CX90x0 hardware configuration is dismantled in 2 stages: 0. Switching off and disconnecting the power supply Before a CX-System can be dismantled, the system should be switched off, and the power supply should be disconnected. - Page 43 Decomissioning 2. Separating the individual modules 2.1. Separating the power supply unit, the CX-System CPU and other components Place the CX-block onto a suitable support with the front facing down. Then insert a flat screwdriver with dimensions 1.0 x 5.5 x 150 mm into the locking mechanism, and then operating the slider by turning it about 90 degrees.
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Page 44: Appendix
TwinCAT PLC are working fine. Update the Image ONLY if there is an advice from Note BECKHOFF Automation GmbH. Never change a running system ! If the image update is required, here some basic information for overview: The diagram shows the flow of the update process. There are three main steps: Version: 2.6... - Page 45 Each step can be completed in different ways. Select the correct image Images on the BECKHOFF FTP-server The new images reside on the FTP-Server of the Beckhoff Automation GmbH: ftp.beckhoff.de/Software/embPC-Control/ The following diagrams show the view of the FTP-Server. FTP-Directory /Software/embPC-Control/ auf ftp.beckhoff.de.
- Page 46 Appendix FTP-Directory /Software/embPC-Control/CX9000/CE/ auf ftp.beckhoff.de. Beckhoff FTP Server ftp.beckhoff.com No unauthorised access to our systems is allowed! Please report operational problems to webadmin@beckhoff.com <DIR> .. 10/17/11 09:55AM [GMT] 6,735,682 CX9000_CE500_LF_v226.zip 10/17/11 09:55AM [GMT] 8,971,992 CX9000_CE600_LF_v312.zip 02/23/11 06:46PM [GMT] 98,959 CX9000_ImageUpdate.zip CX9000_ImageUpdate.zip CX9000_CE600_LF_v312.zip CX9000_CE500_LF_v226.zip ..
- Page 47 Flashing operating system Interactive tool on CX90x0: First the program "Cx9ImageUpdate.exe" must be downloaded from BECKHOFF FTP-Server. If the CX90x0 has no USB the tool can be transferred via ftp onto the system. Use CERHOST-Tools to control the CX90x0 remote via Ethernet. Activate the FTP server on the CX, if not it is disabled. The necessary configuration is...
- Page 48 Appendix It is a good idea to choose "\Temp" or "\Public" as target directory, though this range is mapped into the RAM regions instead of the hard disc located in flash memory. For operation the system must be rebooted. Just follow the instructions on the screen.
- Page 49 Appendix If the image is copied to the CX90x0 or the network drive is mapped to the system the update tool can be started by double click on the icon. The program ask for the filename of the image. The complete path to the file must be entered now.
- Page 50 Appendix After click on "FLASH IMAGE" button a request box appears to confirm the image file. This is the last chance to abort the update process. When confirming the image file a warning appears on the screen. The progress is shown in the status line in the bottom of the tool. Version: 2.6 CX9000 / CX9010...
- Page 51 Appendix When the update is complete the following message appears in the status field: The CX90x0 can be rebooted now. If the system has started again The last step can be done. Imageserver on Host PC 1. Prepare Image-Server (once) Provide the image server on the host PC, the components are : •...
- Page 52 Alternative the administrator can start a tool on the CX-Systems to set the CX90x0 into "Boot-Strap Mode". First the program must be downloaded from the BECKHOFF FTP-Server. If the CX90x0 has no USB the tool can be transferred via ftp onto the system. Use CERHOST-Tools to control the CX90x0 remote via Ethernet.
- Page 53 Appendix It is a good idea to choose "\Temp" or "\Public" as target directory, though this range is mapped into the RAM regions instead of the hard disc located in flash memory. For operation the system must be rebooted. Just follow the instructions on the screen.
- Page 54 Appendix Starting CERHOST Via CERHOST the program will be started with a double click on the icon. Warning: Do NOT start the program if you have no image-Server ( see below) AND a correct image! The Attention CX90x0 is now no longer useable for PLC until an update was made!The reset to opera- tional is done automatically if the the update has taken place.
- Page 55 Appendix • start the correct batch file "CxImgSrv_HMI.bat" or "CxImgSrv_LF.bat" (to let image-server provide the HMI or the LF image in network) The batch file will start a command-shell and prompt : "Waiting for download request..." 5. Phases during image update Start CX90x0 to initiate the download procedure : •...
- Page 56 Appendix Copy files to Harddisk To make the new image work perfectly new configuration and program files are needed. They must be copied to the internal flash. There are two ways to make the files accessible to the system. If the system consists of interfaces CX9000-N010 or CX9000-N070 a USB-stick can hold the files.
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Page 57: Accessories
Appendix Accessories Compact flash cards Order number for the initial order of a compact flash card (instead of the 128 MB compact flash card) Order number Description CX1900-0023 1 GB compact flash card, extended temperature range, instead of 128 MB compact flash card CX1900-0025 2 GB compact flash card, extended temperature range, instead of 128 MB compact flash card... - Page 58 Appendix Spare battery Order number Description CX1900-0102 Battery for the CX-Systems - original product description: Panasonic type CR2032 3V/225mAh Version: 2.6 CX9000 / CX9010...
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Page 59: Certifications
All products of the Embedded PC family are CE, UL and GOST-R certified. Since the product family is continuously developed further, we are unable to provide a full listing here. The current list of certified products can be found at www.beckhoff.com. FCC Approvals for the United States of America... -
Page 60: Support And Service
Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there.