Hyster Narrow Aisle N30XMR3 Operating Manual
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Summary of Contents for Hyster Narrow Aisle N30XMR3
- Page 1 OPERATING MANUAL NARROW AISLE N30- -40XMR3, N25XMDR3 (C470) N50XMA3 (C471) N45XMR3, N30XMDR3 (G138) DO NOT REMOVE THIS MANUAL FROM THIS UNIT 1487036 12/05...
- Page 2 STEERING GEAR MOTOR SERIAL NUMBER LIFT HEIGHT GROUP NUMBER DRIVE TIRE SIZE COMPOSITION SPECIAL EQUIPMENT OR ATTACHMENTS REGISTERED TRADEMARKS Hyster, , SpaceSaver, Straddle Truck, Karry Krane, Yardmaster, Monotrol, OrderMaster, SpaceMaster, RACKLOADER, SitDrive and StanDrive are registered trademarks of Hyster Company.
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Page 3: Foreword
S understand the capabilities and limitations of the lift truck. NOTE: A comprehensive operator training program is available from HYSTER COMPANY. For further details S become familiar with the construction of the lift truck and contact your HYSTER lift truck dealer. - Page 4 OPERATING MANUAL will NOT be installed on your unit. trucks. HYSTER part number 852930. If you have a question about any item described, contact NOTE: HYSTER lift trucks are not intended for use on your dealer for HYSTER lift trucks. public roads.
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Page 5: Table Of Contents
CONTENTS TABLE OF CONTENTS FOREWORD ........MAINTENANCE PROCEDURES . - Page 6 CONTENTS NOTES...
- Page 7 NARROW AISLE WARNING WARNING FAILURE TO OBSERVE THE FOLLOWING RULES CAN CAUSE SERIOUS INJURY OR DEATH! AUTHORIZED, TRAINED OPERATOR ONLY! KNOW THE EQUIPMENT: KNOW YOUR LOADS: S Know operating, inspection and maintenance instruc- S Handle only stable loads within specified weight and load tions and warnings in Manual.
- Page 8 NARROW AISLE WARNING USE COMMON SENSE: PROTECT YOURSELF: S Avoid bumps, holes, loose materials, and slippery areas. S Never transport people on any part of the truck. S Do not use truck to lift people unless there is no other S Avoid sudden starts or stops.
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Page 9: Model Description
This Operating Manual describes the operation and basic of traction and an LCD display which provides the status of maintenance of the HYSTER Narrow Aisle N30XMR3, systems and fault messages in English, not in numerical N40XMR3, N45XMR3 (reach), N25XMDR3, N30XMDR3 codes. -
Page 10: Nameplate
FIGURE 2. If your lift truck has this type of label, do not The lift truck serial code number is on the nameplate. The operate the lift truck. Contact your dealer for HYSTER lift serial code number is also stamped on the lift truck frame. - Page 11 NARROW AISLE MODEL DESCRIPTION WARNING LABELS (FIGURE 3. & FIGURE 4.) Label, Operator Warning 12. Label, Multi--Function Handle 13. Label, Fork Warning 14. Label, Overhead Guard 15. Label, Pinch Points 16. Label, Articulation 17. Label, Identification EE 18. Label, Freezer Identification 19.
- Page 12 NARROW AISLE MODEL DESCRIPTION FIGURE 4. WARNING LABELS...
- Page 13 NARROW AISLE MODEL DESCRIPTION Major Components of the Lift Truck 1. Overhead Guard 2. Mast 3. Load Backrest 4. Forks 5. Basearms 6. Battery Compartment 7. Drive/Steer Wheel 8. Load Wheels 9. Operator’s Compartment 10. Carriage FIGURE 5. MAJOR COMPONENTS OF THE LIFT TRUCK...
- Page 14 NARROW AISLE MODEL DESCRIPTION FIGURE 6. INSTRUMENTS AND CONTROLS...
- Page 15 NARROW AISLE MODEL DESCRIPTION TABLE 1. INSTRUMENTS AND CONTROLS WARNING: If any of the instruments or controls do not operate as described in this table, report the problem immediately. DO NOT operate the lift truck until the problem is corrected. ITEM ITEM FUNCTION...
- Page 16 NARROW AISLE MODEL DESCRIPTION ITEM ITEM FUNCTION Message Center The Message Center is a 16 character, dot matrix LCD (Liquid Crystal Display) with green backlighting. The 16 character, alpha-numeric display shows the hourmeter readings, lift truck performance status, and warning or fault conditions in English.
- Page 17 NARROW AISLE MODEL DESCRIPTION ITEM ITEM FUNCTION The Battery Indicator has a 10 bar multicolor LED (Light Emitting Diode) Battery Indicator to indicate battery charge status. The bars are green, yellow and red. As battery power is used, the LED light bars turn OFF, first green, then yellow, then red.
- Page 18 NARROW AISLE MODEL DESCRIPTION ITEM ITEM FUNCTION Hourmeter The Hourmeter switch is controlled by the operator and is used for on-demand display of hourmeter information. The hourmeter data can be displayed at any time by pressing the hourmeter switch. The switch is marked with an hour glass symbol.
- Page 19 NARROW AISLE MODEL DESCRIPTION ITEM ITEM FUNCTION Key Switch The key switch is a three position switch. The first position is OFF (marked O). The second position is RUN (marked I). The third position is unmarked and not used. It is spring loaded and automatically returns the key to the RUN position after the key is released.
- Page 20 NARROW AISLE MODEL DESCRIPTION ITEM ITEM FUNCTION Battery Power Disconnect The red battery power disconnect switch is located next to the key switch. When pressed, power is shut off to all circuits in the lift truck. Power is restored to the lift truck by pulling the switch upward. Steering Disk The steering disk controls lift truck direction with 4 turns lock to lock.
- Page 21 NARROW AISLE MODEL DESCRIPTION ITEM ITEM FUNCTION The multi-function control handle allows the operator to control travel, lift, Multi-function Control Handle lower, tilt, sideshift, horn, and extend and retract functions. Each function has an independent control device. Travel is activated by tilting the entire control handle in the direction of travel.
- Page 22 NARROW AISLE MODEL DESCRIPTION ITEM ITEM FUNCTION Tilt/Sideshift Disk The Tilt/Sideshift Disk, located at the top of the multi-function handle lever, controls the tilting and side--shifting of the carriage. The disk is operated with the thumb of the right hand. To tilt the carriage forward, press the top of the disk.
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Page 23: Operating Procedures
NARROW AISLE OPERATING PROCEDURES OPERATING PROCEDURES GENERAL weight. The location of the center of gravity of both the lift truck and the load is also a factor. This basic principle is Know Your Lift Truck used to pick up a load. The ability of the lift truck to handle The fork lift truck is designed to pick up and move materials. - Page 24 NARROW AISLE OPERATING PROCEDURES up and down. The center of gravity, and therefore the In order for the lift truck to be stable (not tip over forward or stability of the loaded lift truck is affected by a number of to the side) the CG must stay within the area of the lift truck factors, such as size, weight, shape, and position of the represented by a triangle drawn between the load wheels...
- Page 25 NARROW AISLE OPERATING PROCEDURES Capacity (Weight and Load Center) the center of gravity of the load. Both the vertical and horizontal load centers. The capacity of the fork lift truck is shown on the nameplate. The capacity is listed in terms of weight and load center. Loads should be transported while centered on the The weight is specified in kilograms or pounds.
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Page 26: Checks With The Key Switch Off
NARROW AISLE OPERATING PROCEDURES WARNING CHECKS WITH THE KEY SWITCH Report damage or faulty operation immediately. Do not operate a lift truck if it is damaged or does not op- erate correctly. A lift truck will only do its job when it is Inspect the lift truck before use and every eight hours or in proper working order. -
Page 27: Checks With The Key Switch On
NARROW AISLE OPERATING PROCEDURES CAUTION CHECKS WITH THE KEY SWITCH If the lift truck is stationary during a check, release the brake pedal and proceed carefully. Check the operation of the following functions as described in the MAINTENANCE section. Do not start or operate the lift truck, including any of its func- Check the operation of the horn, gauges and indicator tions or attachments, from any... - Page 28 NARROW AISLE OPERATING PROCEDURES Many people make the mistake of thinking that operating a 2. Hazardous Area - - Operate the lift truck only in areas lift truck is the same as driving an automobile. This is not that have been approved for lift truck operation. true.
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Page 29: Starting Sequence
NARROW AISLE OPERATING PROCEDURES use a lift truck to lift people unless it has been determined 5. Elevators - - Do not drive a lift truck into a elevator that there is no other practical option (scaffolds, elevated unless authorized to do so. Approach the elevator slowly. work platforms, aerial baskets, etc.) to perform the needed After the elevator is properly leveled, the lift truck must be work. -
Page 30: Driving And Direction Changes
NARROW AISLE OPERATING PROCEDURES 2. Step into the operator’s compartment. Press the To stop the lift truck quickly, step off the brake pedal to apply operator sensing switch and the brake pedal to release the the brake. brake and allow lift truck operation. Steering (Turning) 3. - Page 31 NARROW AISLE OPERATING PROCEDURES WARNING: Do not move the Reach or Tilt Because lift trucks are “TAILSWING” control when the lift truck is traveling. The designed to work in a attachment can be damaged if it is relatively small space, they extended when the lift truck is traveling.
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Page 32: Load Handling -- General
NARROW AISLE OPERATING PROCEDURES Load Handling - - General 3. Position each fork the same distance from the center of the carriage. This action will help center the load on the 1. The capacity is the maxi- carriage. Set the forks as far apart as possible for maximum mum load that the lift truck support of the load. - Page 33 Remem- WARNING ber, a lift truck equipped with a HYSTER overhead guard and load Keep yourself and all others clear of the lift and reach backrest extension provides reason- mechanisms. Never allow anyone under or on the able protection to the operator from fall- forks.
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Page 34: How To Engage And Disengage A Load
NARROW AISLE OPERATING PROCEDURES How to Engage and Disengage a Load WARNING 1. Avoid fast starts. Sudden The lift truck can tip over forward when the load is movement can cause the lift raised. Forward tipping is even more likely when ex- truck to tip. - Page 35 NARROW AISLE OPERATING PROCEDURES If the forks are longer than the If the forks are longer than the Be Careful of Forks Be Careful of Forks load, move the forks under load, move the forks under Beyond the Load Beyond the Load the load so that the tips of the the load so that the tips of the forks do not extend beyond...
- Page 36 NARROW AISLE OPERATING PROCEDURES 5. To put the load on a stack, align 4. If the load is being removed the lift truck with the stack. Lift the from a stack without using the load to eye level and then tilt the reach function, slowly move the load forward until it is level.
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Page 37: Traveling
NARROW AISLE OPERATING PROCEDURES 6. When lifting round objects, use a block behind the Move forward, or extend forks object. Tilt the forks forward so that the forks can slide along slowly. When the load is in the floor under the object to be lifted. Tilt the mast fully position, lower the load on to the backward to help keep the load on the forks. - Page 38 NARROW AISLE OPERATING PROCEDURES 3. For better visibility with large 6. Anytime the lift truck is loads, travel with the load trailing, moving keep arms, legs, etc., but always keep a proper lookout inside the operator’s compart- in the direction of travel. Normally, ment.
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Page 39: Highway Trucks, Railroad Cars And Docks
NARROW AISLE OPERATING PROCEDURES 8. Watch clearances, especially forks, mast, overhead guard and tailswing. A lift truck is designed to perform a wide variety of functions within limited space. The operator must be aware that the forks can sometimes extend beyond the front of the load. - Page 40 NARROW AISLE OPERATING PROCEDURES Check the condition of the driving surface. Make sure the Make sure that the railroad car brakes are set and the floor will support the weight of the lift truck and the load. wheels are blocked while loading or unloading. Do this so that the railroad car will not move due to the movement of Make sure the dock board is secured, in good condition and the lift truck in and out of the railroad car.
- Page 41 NARROW AISLE OPERATING PROCEDURES Parking WARNING The operator must never leave a lift truck in a condition so that it can cause damage and injury. When parking the lift If an attachment has been installed on the lift truck, truck, do the following operations: make sure the nameplate is correct.
- Page 42 NARROW AISLE OPERATING PROCEDURES NOTES...
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Page 43: Maintenance
SCHEDULE. that lint, dust, paper, and other materials are removed from the compartments. Your HYSTER lift truck dealer has the facilities and trained personnel to do the maintenance. A complete program of inspection, lubrication, and maintenance will help your lift... -
Page 44: How To Move A Disabled Lift Truck
NARROW AISLE MAINTENANCE HOW TO MOVE A DISABLED LIFT TRUCK capacity must be for a load center equal to half the width of the disabled lift truck. WARNING See the nameplate of the disabled lift truck for the approximate total weight. The forks must extend the full Use extra care when towing a lift truck if there is a width of the disabled lift truck. -
Page 45: How To Put A Lift Truck On Blocks
NARROW AISLE MAINTENANCE disabled lift truck. This half-capacity load will increase the WARNING traction of the lift truck. Keep the load as low as possible. Do not raise the lift truck by attaching an overhead How to put a Lift Truck on Blocks crane to the overhead guard or areas of the mast that WARNING will be damaged. - Page 46 NARROW AISLE MAINTENANCE 1. Put blocks on each side (front and back) of the load How to Raise the Load Wheels wheels to prevent movement of the lift truck. (See FIGURE 8.) 1. Release the brake pedal to apply the brake. Put blocks 2.
- Page 47 NARROW AISLE MAINTENANCE Drive/Steer and Caster Wheels Load Wheels FIGURE 8. PUTTING THE LIFT TRUCK ON BLOCKS...
- Page 48 NARROW AISLE MAINTENANCE 8, 9 2, 4 2,10 4, 6 15, 17 FIGURE 9. MAINTENANCE POINTS...
- Page 49 Hydraulic Oil, Hyster P/N 131820 Multi-Purpose Grease with 2-4% Molybdenum Disulfate Chevron EP Hydraulic Oil 68 or equivalent for normal operations, Hyster P/N 344117 Anti-Seize Lubricant, Hyster P/N 328388 Change after to 500 hrs. No subsequent change for life of unit...
- Page 50 Hydraulic Oil, Hyster P/N 131820 Multi-Purpose Grease with 2-4% Molybdenum Disulfate Chevron EP Hydraulic Oil 68 or equivalent for normal operations, Hyster P/N 344117 Anti-Seize Lubricant, Hyster P/N 328388 Change after to 500 hrs. No subsequent change for life of unit...
- Page 51 Hydraulic Oil, Hyster P/N 131820 Multi-Purpose Grease with 2-4% Molybdenum Disulfate Chevron EP Hydraulic Oil 68 or equivalent for normal operations, Hyster P/N 344117 Anti-Seize Lubricant, Hyster P/N 328388 Change after to 500 hrs. No subsequent change for life of unit...
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Page 52: Maintenance Procedures
NARROW AISLE MAINTENANCE MAINTENANCE PROCEDURES Check the hydraulic oil level when the oil is at operating temperature, the carriage is lowered, the reach mechanism CHECKS WITH THE KEY SWITCH OFF retracted and the key switch is in the OFF position. Hydraulic System Table 2 - - Hydraulic Oil Tank Capacities Inspect the hydraulic system for leaks and damaged or... -
Page 53: Forks
NARROW AISLE MAINTENANCE Forks The identification of a fork is determined by how it is connected to the lift truck. These lift trucks have hook type forks. 1. Fork Removal Notch with safety capscrew. 2. Fork 3. Hook 4. Lock Pin 5. - Page 54 NARROW AISLE MAINTENANCE top carriage bar. Raise the lock pin in each fork to slide the 1. Inspect the welds on the mast and carriage for cracks. fork on the carriage bar. Make sure that the nuts and bolts are tight. Removal 2.
- Page 55 NARROW AISLE MAINTENANCE 1. Tip Alignment (Must be within 3% of Fork Length) 2. Cracks 3. Latch Damage 4. Heel of Fork (Must be 90% of Dimension X) 5. Heel Wear FORK TIP ALIGNMENT 1. Worn Pin 5. Loose Leaves Length of Forks 3% Dimension 2.
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Page 56: Reach, Tilt And Sideshift
NARROW AISLE MAINTENANCE 10. Make sure the lift chains are adjusted so that they Articulation Stop Adjustment have equal tension. If the chains need to be replaced or The articulation stop screws must be adjusted to the proper adjusted, it must be done by authorized personnel. setting as listed on the nameplate and in the Articulation Chart, at the following times: Reach, Tilt and Sideshift... -
Page 57: Battery
NARROW AISLE MAINTENANCE Adjustment Procedure Safety Labels WARNING 1. Position the truck on a flat, level floor. Safety labels are installed on the lift truck to give infor- 2. Disconnect the battery. mation about possible hazards. It is important that all safety labels are installed on the lift truck and can be 3. -
Page 58: Checks With The Key Switch On
NARROW AISLE MAINTENANCE Lift System Operation CHECKS WITH THE KEY SWITCH ON WARNING Never allow anyone under a raised carriage. Do not put WARNING any part of your body in or through the lift mechanism Make sure the area around the lift truck is clear before unless all parts of the mast are completely lowered moving the lift truck. -
Page 59: Brake
NARROW AISLE MAINTENANCE 3. The inner mast and the carriage must lower completely. adjusted, will hold a lift truck with a capacity load on a 15% grade [1.5 meter rise in 10 meters (1.5 ft rise in 10 ft)]. If the 4. -
Page 60: How To Charge The Battery
NARROW AISLE MAINTENANCE HOW TO CHARGE THE BATTERY WARNING WARNING Charge batteries only in a special area for charging batteries. When charging the batteries, keep the vent California Proposition 65- - This product contains caps clean. The battery charger area must have venti- and/or emits chemicals known to the State of Califor- nia to cause cancer, birth defects, or other reproduc- lation to remove the explosive fumes. - Page 61 NARROW AISLE MAINTENANCE Correct use of the hydrometer and proper operation of the battery charger is important. Follow the instructions of the charger manufacturer. Never let the battery discharge below the minimum value given by the battery manufacturer. A fully charged battery will have a specific gravity of 1.265 to 1.310 at 25°...
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Page 62: How To Change The Battery
NARROW AISLE MAINTENANCE The most accurate specific gravity measurements for a Battery Removal charged battery will be taken after an equalizing charge. If the specific gravity difference is more than 0.020 between 1. Make sure the key is in the OFF position. Disconnect cells of the battery after an equalizing charge, there can be the battery. -
Page 63: Battery Installation
If the spacers cannot be adjusted for a battery that is WARNING specified for this lift truck, see your dealer for HYSTER lift trucks for the correct spacers. If the lift truck has been operated with a low battery,... - Page 64 NARROW AISLE MAINTENANCE Installation 1. Battery Restraint Panel 2. Battery Stand 3. Rollers 4. Battery Puller 5. Ratchet Lock Lever 6. Battery Removal FIGURE 14. CHANGE THE BATTERY...
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Page 65: Battery Specifications
WARNING: The battery must fit the battery compartment so that the battery restraint system will operate correctly. Use the spacers designed by the HYSTER COMPANY to prevent the battery from moving more than 13mm (0.5 in) in any horizontal direction. -
Page 66: Tires And Wheels
NARROW AISLE MAINTENANCE TIRES AND WHEELS WARNING Wheels must be changed and tires repaired by trained personnel only. Always wear safety glasses. WARNING The lift truck capacity can change with different types of tires. Make sure the capacity on the nameplate is for the type of tires installed on the truck. -
Page 67: Load Wheels
NARROW AISLE MAINTENANCE CAUTION Check all wheel nuts after 2 to 5 hours of operation: when 1. Base Arm new lift trucks begin operation and on all lift trucks when the 2. Load Wheel Bracket 3. Load Wheel wheels have been removed and installed. Tighten the nuts 4. -
Page 68: Caster Wheels
NARROW AISLE MAINTENANCE Caster Wheels TABLE 4. N50XMA3 The caster wheels must be replaced by authorized service Tires and Wheels Tire Size Compound personnel. See the PERIODIC MAINTENANCE section supplied with this lift truck for the correct procedure to Drive Tire 12×5.5 Rubber replace the caster wheels. -
Page 69: Changes To The Overhead Guard
NARROW AISLE MAINTENANCE CHANGES TO THE OVERHEAD GUARD TABLE 5. N45XMR3, N30XMDR3 WARNING Tires and Wheels Tire Size Compound Do not operate the lift truck without the overhead Drive Tire 13.5×5.5 Rubber guard correctly fastened to the lift truck. Do not make Drive Tire 13.5×5.5 Polyurethane... - Page 70 MODEL DESCRIPTION NO MATTER HOW YOU SAY IT . . . La Prudence Paye La Seguridad Paga Betriebssicherheit Macht Sich Bezahlt Passaa Oll Huolellinen Veiligheid Voor Alles Säkerhet Först Essere Sicuro Paga Seguranca Paga Sikkerhet Først Pinter Be Awas WARNING: California Proposition 65 - - This product contains and emits chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
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