Table of Contents
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Table of Contents
Related Manuals for Hyster N40ZR2
Summarization of Contents
SAFETY PRECAUTIONS MAINTENANCE AND REPAIR
Safety Symbols and Definitions
Explains the meaning of WARNING and CAUTION symbols used in the manual for safety information.
General
Description
Details the frame sizes (small and large chassis) and its components and mounting points.
Repairs - General
Covers general repair aspects for the frame, including system parts attachment and mast separation.
Covers, Panels, and Plates
Front Frame Panel (Left and Right)
Instructions for removing and installing the left and right front frame panels, including notes for the right side.
Operator Compartment Cover
Procedure for removing and installing the operator compartment cover, detailing screw locations and alignment.
Drive Unit Compartment Door
Steps to open, close, and secure the drive unit compartment door using socket head capscrews.
Door Pad
Instructions for removing and installing the door pad on the compartment door using capscrews.
Operator Back Pad
Procedure for removing and installing the operator back pad for side-stance and forward-stance models.
Operator Front Pad
Details on removing and installing the operator front pad, including bracket alignment and screw procedures.
Caster Wheel Cover
Steps for removing and installing the caster wheel cover using capscrews and clips.
Load Wheels
Load Wheel Removal
Procedure for removing load wheels, including raising the base arms, using blocks, and removing axle bolts.
Hanger Bracket Removal and Inspection
Instructions for removing hanger brackets from base arms, inspecting them and base arms for damage.
Load Wheel Installation
Steps for cleaning parts, applying grease, installing hanger brackets, load wheels, and axle sleeves.
Overhead Guard Replacement
Overhead Guard Removal
Procedure for removing the overhead guard assembly, including lifting device attachment and component disconnection.
Overhead Guard Installation
Steps for installing the overhead guard assembly, including alignment, capscrew torque, and support post installation.
Front Lights Service
Covers bulb replacement and assembly replacement procedures for front lights.
Rear Work and Caution Light
Details on repairing rear work and caution light assemblies, referring to front light procedures.
Caution Light
Procedure for servicing the caution light, including safety precautions, disconnection, and bulb replacement.
Painting Instructions
Surface Preparation and Painting
Details on cleaning, sanding, priming, and painting surfaces according to Hyster approved schemes.
Safety Precautions for Painting
Highlights warnings and cautions regarding hazardous materials, ventilation, and electrical safety during painting.
Safety Labels Replacement
Label Installation Procedure
Steps for cleaning surfaces and properly applying new adhesive labels or plates without touching the adhesive.
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