Anest Iwata ALS-653 Use And Maintenance Instruction Manual
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Anest Iwata ALS-653 Use And Maintenance Instruction Manual

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USE and MAINTENANCE INSTRUCTION MANUAL
ALS-653
•
ALS-653 N
•
45:1
ALS-663
•
ALS-663 N
•
63:1
EN
AIRLESS
UNITS
HIGH PRESSURE

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Summary of Contents for Anest Iwata ALS-653

  • Page 1 USE and MAINTENANCE INSTRUCTION MANUAL ALS-653 • AIRLESS ALS-653 N • UNITS 45:1 HIGH PRESSURE ALS-663 • ALS-663 N • 63:1...

  • Page 2: Important Informati O N-Safety Precautions

    ■ Important information - Safety precautions ・ This product is exclusively for coating purpose. Do not use it for other purposes. • Be sure to read and understand this instruction manual. The operator shall be fully conversant with the requirements stated within this instruction manual including important warnings, cautions and operations.

  • Page 3: Table Of Contents

    ■ Contents Important informati o n-Safety precautions 1. Safety precautions・・・・・・・・・・・ 2 2. Check the product ・・・・・・・・・・ 4 3. Specifications・・・・・・・・・・・・・ 5 4. Names of each section ・・・・・・・・・ 8 5. Before operation ・・・・・・・・・・・ 9 6. Preparation for operation ・・・・・・・ 11 7. Painting job ・・・・・・・・・・・・・ 12 8.

  • Page 4: Safety Precautions

    ・Securely ground pump, airless spray gun, workpieces and containers containing paint or solvent. Especially be sure to use Anest Iwata's designated nylon air hose with built-in ground wire to have continuous grounding between pump and spray gun, or connect grounding separately.
  • Page 5 WARNING Be careful about explosion. ・Be sure to use airless unit at less than max. fluid operating pressure. Usage at more than max. fluid operating pressure can cause explosion of pump resulting in great danger. ・Be sure to operate connected airless gun, fluid hose and each piece of equipment below its specified max.

  • Page 6: Check The Product

    ■2 Check the product ・ Check to make sure that the products are as ordered, and that they have not been distorted or damaged during transportation. ( ※ ) CE- EX MARKING DESCRIPTION ・Equipment group:Ⅱ DENOMINATION ・Category: Gas2G MODEL ・Area:Gas COMPRESSION RATIO ・...

  • Page 7: Specifications

    ■3 Specifications ３－１．Specifications Items Specifications ALS-653 ALS-653N ALS-663 ALS-663N Product model for solvent for water for solvent for water Type based paint based paint based paint based paint Max. working pressure 27.0 / 270 / 3916 37.8 / 378 / 5482...
  • Page 8 3-2. Pump performance curve ALS-653/653N ALS-663/663N 8000 8000 0.6MPa 7000 7000 6000 6000 0.45MPa 0.6MPa 0.6MPa 5000 0.6MPa 5000 0.45MPa 0.45MPa 0.3MPa 4000 4000 0.45MPa 3000 0.3MPa 3000 0.3MPa 0.3MPa 2000 2000 1000 1000 Fluid output l/min Fluid output ｌ/min ※0.3/0.45/0.6MPa in graphs...
  • Page 9 3-3. Safety systems Safety valve A 8 bar calibrated safety valve is installed to ensure the pump working pressure does not exceed the limits inside the feeding circuit. If the calibration pressure is exceeded, the valve opens by releasing the excess of air. Three-way valve In case of anomalies during operation, turn the three-way valve lever 90°clockwise.

  • Page 10: Names Of Each Section

    ・Securely ground pump, airless gun, workpieces and containers containing paint o r solvent. ・ Use Anest Iwata's designated nylon hose with built-in ground wire to connect grounding between pump and spray gun. Insufficient grounding will cause explosion or fire if exposed to a spark of electricity.
  • Page 11 Observe the following items regarding installation. If not, it can cause failure. ・Steer clear of direct sunshine, and install it in a well-ventilated and horizontal site. ・Install or keep pump free of rain or splashes. ・Install pump free of paint mist. ・Use clean air filtered through dryer and filter （finer than 50 microns）.
  • Page 12 ・Before operation, be sure to pour the solvent matching the paint to be used entirely throughout the paint passages. ・Do not idle pump operation. CAUTION ・When you use the product for the first time after purchasing it or have not used it for over one week even after cleaning, clean the inside fluid passages with cleaning liquid （２～３...

  • Page 13: Preparation For Operation

    ■6. Preparation for operation 6-1.ntake of paint Job １ Turn handle of air regulator to [l ow] side and let pump in suspenｄ ed situation. Job ２ Put intake hose set into paint. Job ３ Put waste container (prepare separately) under drain valve and open drain valve.

  • Page 14: Painting Job

    6-2. How to fit nozzle tip WARNING Pay attention to high pressure. ・Before fitting nozzle tip to airless gun, be sure fluid pressure is at 「０MPa」 and apply safety lock. If not, pulling trigger by mistake can eject paint, causing great danger. ※In order to set fluid pressure to 「...
  • Page 15 WARNING ・When paint leaks from airless gun, fluid hose and joints, never try to stop leakage by hand. In such a case, immediately stop air supply and stop pump operation. ・Never point toward a person or animal or pull trigger of gun when human body or fingers come near tip of gun.
  • Page 16 7-2.For better painting If you cannot get good painting conditions, refer to the following charts and adjust painting conditions. (1) Tails appear on painting surface (streaks appear) ・ Tailing problems come from material or properties of paints themselves. Refer to the following charts and solve problems.

  • Page 17: Interruption Of Job

    ■8 Interruption of job WARNING ・Under the high pressure operation, it is dangerous to open the drain valve suddenly in which c a n cause serious paint dispersal. Please open the drain valve slowly. J o b １ Return handle of air regulator to [low] side and set pressure at ０MPa.

  • Page 18: Cleaning

    ・Keep paint surface in paint container above paint intake section, or fully clean pump. If paint intake section with paint is exposed to air without cleaning, ball in suction tube can stick to seat section of pump and pump cannot draw paint during next operation. ・Fully clean during color changing or periodic cleaning.
  • Page 19 9-2.Cleaning each section J o b １ Confirm that air pressure is 0Mpa. J o b ２ Slowly open drain valve. J o b ３ Take out intake hose set ｆrom paint container. J o b ４ Slowly turn handle of air regulator to [high] side and operate pump till paint does not come out from...
  • Page 20 J o b ５ Remove paint sticking around intake hose set with brush, put intake hose set into cleaning liquid. J o b ６ Operate till cleaning liquid comes out from drain valve, keep airless gun in contact with grounded waste container (prepare on your side) and pull trigger.
  • Page 21 J o b ９ Slowly open drain valve and exhaust cleaning liquid in drain hose set into waste liquid container. J o b １ ０ Return handle of air regulator to [low] side and stop pump operation. J o b １ １ Remove filter of intake hose set and remove foreign matter such as dust or paint from filter.

  • Page 22: Daily Inspection And Maintenance

    ■10 Daily inspection and maintenance 10-1 Inspection time and items Refer to the chart below and do the maintenance and inspection. （１）Clean nozzle tip. １．After daily job ends （２）Clean gun filter. （３）Loosen air regulator to allow pressure to fall to 0Mpa by exhausting paint from gun.

  • Page 23: Problems And Remedies

    ■11 Problems and remedies Ask the dealer or the shop which sold it to you about ☆ marked items. If they are not solved properly, it can cause poor performance. Problems Causes Remedies ① Air source valve is not opened. ①...
  • Page 24 Problems Causes Remedies ① Filter（intermediate filter, gun ① Clean filter. Vibration appears （spray pattern filter）is clogged. ② Nozzle tip is worn out. ② Replace. becomes large or ③ Lower packing is worn out. ③ Tighten or replace ☆ small）. ④ Intake joint is loosened. ④...

  • Page 25: Parts List

    ■12 Parts list 12-1. Air Motor Set ALS-653 / 653N ALS-663 / 663N...
  • Page 26 Refer to drawing on page 24. Parts circled by ○ mark are consumable parts. Part Name Q’ty Part Name Q’ty ○ eyebolt 1-27 O ring ○ elbow union 1-28 spring hex. bolt 1-29 valve housing spring washer 1-30 grommet air motor cover 1-31 ○...
  • Page 27 12-2.Lower pump set 12-2-1. ALS-653 / 663 Pay attention to the direction of packing. Direction lower packing Direction upper packing...
  • Page 28 (1-1/4”) hex. nut 2-22 ball guide ○ 2-10 pump housing 2-23 intake housing ○ 2-11 gasket 2-24 elbow ○ 2-12 sleeve 2-25 nipple ○ 2-13 2-26 nipple 2-27 Safety guard ※Parts in discoloration part are different in ALS-653 and ALS-663.
  • Page 29 12-2-2. ALS-653N / 663N Pay attention to the direction of packing.
  • Page 30 Refer to drawing on page 27. Parts circled by ○ mark are consumable parts. Part Name Q’ty Part Name Q’ty ○ cap nut 2-13 ball (7/8”) ○ coupling 2-14 piston ○ packing nut 2-15 intake housing ○ ○ gland (F) 2-16 ball (1-1/4”) ○...
  • Page 31 12-3. Paint intermediate filter 12-4. Air Regulator set...
  • Page 32 Refer to drawing on page 29. Parts circled by ○ mark are consumable parts. Part Name Q’ty Part Name Q’ty ring air hose plug 3 way valve 3/4”FF cylinder nipple ○ spring air regulator ○ strainer plug support coupling set ○...
  • Page 33 12-5. Intake hose set ALS-653 / 663 ALS-653N / 663N Parts circled by ○ mark are consumable parts. Part Name Q’ty Part Name Q’ty ○ ○ intake filter intake filter ○ ○ clip clip ○ plate pipe elbow pipe ○...
  • Page 34 12-6. Cart set Part Name Q’ty cart tire tire bearing snap ring hex. bolt hex. nut washer...

  • Page 35: Selection Of Nozzle Tip ・・・・・・・・・33

    ■13 Selection of nozzle tip This airless spray unit does not include nozzle tip. Please prepare nozzle tip which suits your application. 14-1 Meaning of nozzle tip No. １０ ０３ fluid output per 1cm of pattern width ０．３ml/sec/cm pattern width No. pattern width １０ｃｍ is １０×０．３＝３ｍｌ/sec.
  • Page 36 ANEST IWATA Deutschland GmbH Dubai - UNITED ARAB EMIRATES Leipzig - GERMANY info@anest-iwata-me.com info@anest-iwata.de www.anest-iwataeu.com www.anest-iwata.de ANEST IWATA France S.A. ANEST IWATA Motherson Coating Equipment Ltd. Saint Quentin Fallavier, Lyon - FRANCE Noida - INDIA info@anest-iwata-fr.com sales@aim.motherson.com www.anest-iwata.fr www.motherson.com/anest-iwata-motherson.html ANEST IWATA U.K. Ltd.

This manual is also suitable for:

Als-653 nAls-663Als-663 n

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