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Instruction Manual (Original Instructions)
Oil-free Scroll Vacuum Pump
ISP-1000
This instruction manual includes very important warnings, cautions and operating
procedure in order to operate this pump safely and efficiently.
Be sure to read this instruction manual thoroughly and fully understand before
operation.
After reading it, store it in a convenient place for immediate and future reading.
※Before use, be sure to fill in the blank spaces below for future repair and after-service.
Serial No.
Who sold it to you
Purchase date
When you began
operation
LR104996
Our product have got CSA approval.
(Canadian Standards Association)
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Table of Contents
Related Manuals for Anest Iwata ISP-1000
Summary of Contents for Anest Iwata ISP-1000
- Page 1 (Canadian Standards Association) Instruction Manual (Original Instructions) Oil-free Scroll Vacuum Pump ISP-1000 This instruction manual includes very important warnings, cautions and operating procedure in order to operate this pump safely and efficiently. Be sure to read this instruction manual thoroughly and fully understand before operation.
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Page 3: Important Information
Important information Be sure to read this instruction manual to understand how to operate equipment correctly. Only operators, who fully understand warnings, cautions and instructions, are to operate the equipment. Improper operation (mishandling) can cause serious bodily injury, death, fire or explosion. Store this manual in a convenient place for immediate and future reference. -
Page 4: For Safe Operation
Install in an area which is not exposed to motor eyebolt and crane with sufficient moisture such as rain or steam. If moisture allowable load capacity (ISP-1000 mass comes into and tact with the electric 56kgs) while paying attention to stability of source connection, it can cause fire or suspended load. - Page 5 For safe operation WARNING Danger of short-circuit and Danger of short-circuit and electric shock electric shock Fit firmly proper round type crimp-style Be sure to fit cable gland to hole of φ22mm at motor terminal box. terminal to electric source cable using crimp tool and connect to motor terminal If not, it can cause short-circuit fire or Protect cable...
- Page 6 For safe operation CAUTION Danger of abnormal vibration Danger of overheating Detach equipment from packaging tray. Operate at ambient temperature of 10℃～40℃. Operation while equipment is mounted on Operating at a temperature range other than that packaging tray can cause abnormal designated can cause accident, failure or bodily vibration, resulting in accident and failure.
- Page 7 For safe operation CAUTION Danger of abnormal sound and Danger of exceeding permissible failure temperature of intake gas Open inlet to atmosphere for about 5 If intake gas temperature is over 50℃, be seconds before restarting vacuum pump. sure to install a chiller or trap between B e w a r e If not, it can unbalance temperature inside vacuum pump and vacuum chamber so...
- Page 8 Where to attach warning stickers Where to attach warning stickers Always keep warning stickers clean and legible. If they become dirty or detached, replace them with new ones. If you need replacement stickers, contact the dealer who sold the vacuum pump to you.
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Page 9: Table Of Contents
Contents Important information.........................1 Important information ......................1 For safe operation ........................2 Contents .............................7 1. Before use..........................8 1.1 Check the product ......................8 2. Name and structure of each section...................10 3. Installation..........................11 3.1 Wiring..........................12 3.2 Test operation ........................15 3.3 Connection to vacuum system ..................16 4. -
Page 10: Before Use
Instruction manual (this one) Air muffler for air-flushing (which is attached to eyebolt of motor) Vinyl bag (Air muffler is contained inside) Serial number ISP-1000-THA ISP-1000-TVA ○○ ○○○ Alphabetic Numeric Year of manufacture ※Please prepare electric source cords, crimp-style terminal, protective devices,... - Page 11 WARNING Danger of cargo collapse Be careful to install vacuum pump using motor eyebolt and crane with sufficient allowable load capacity (ISP-1000 mass 56kgs) while paying attention to stability of suspended load. Be careful about If not, it can cause damage, failure or bodily injury from falling cargo due to hoisting hoisting failure, or by being caught between suspended cargo and other material.
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Page 12: Name And Structure Of Each Section
2. Name and structure of each section IN Plate Inlet NW40 Turning Direction Plate OUT Plate Eye bolt Outlet NW40 Air Flush Port (Rc1/8) Fan Cover Motor Hour Counter Motor Base Cooling Fan Cooling Fan Orbiting Scroll OS Fixed Scroll FS(2) Fixed Scroll FS(1) Structure of vacuum pump -10-... -
Page 13: Installation
3. Installation WARNING Danger of electric shock Install in an area which is not exposed to moisture such as rain or steam. If moisture comes into and tact with the electric source connection, it can cause fire or Avoid moisture bodily injury due to short-circuit or electric shock. -
Page 14: Wiring
3.1 Wiring WARNING Danger of short-circuit and electric shock Ask a qualified electrician to perform electrical wiring. If not, short-circuit or electric shock can cause fire or bodily injury. Ask qualified electrician Danger of electric shock and entanglement Be sure to turn off electric source on building site before wiring. If not, it can cause electric shock or bodily injury due to turning objects. - Page 15 CSA Requirement Motor not protected. External overheat protection in accordance with CE code, part 1, must be provided. Min. circuit ampacity of conductor is 15A Max. branch circuit breaker is 15A When you used this pump in Europe. This vacuum pump must be equipped with a main disconnect device in accordance with requirements of EN60204-1, clause 5.3.2.
- Page 16 Chart－1 Voltage Frequency Recommended protective device (or breaker) capacity A How to wire ① Remove 4pcs. of M5 bolt at motor terminal box and remove protection cover. ※Be careful not to lose removed M5 bolts and washer. ② Wiring diagram is shown inside protection cover. You can change to a 200V or 400V connection by changing terminal plate (3pcs.).
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Page 17: Test Operation
3.2 Test operation CAUTION Danger of exhaust disruption Remove blank flange from inlet and outlet. Operation with blank flange being fitted can disrupt exhaust or cause blank flange to fly Remove blank by exhaust impetus, resulting in accident, failure, or bodily injury from contact with flying flange objects. -
Page 18: Connection To Vacuum System
Make sure that exhaust piping is not clogged during pump operation. Make sure that pressure at outlet does not exceed atmospheric pressure at any conditions. Leak valve Chamber Vacuum pump Outlet duct Inlet Outlet Isolation valve (Automatic valve) ISP-1000 -16-... -
Page 19: Operation
4. Operation Be sure to use the procedure below to start up or shut down the pump. ・When you do not use air-flush device, proceed 4.1 Standard operation [page 19]. ・When you use air-flush device, proceed 4.2 Air-flush operation [page 20]. WARNING Danger of explosion and ignition Do not evacuate gas which is hazardous to humans or explosive, flammable, or... - Page 20 CAUTION Danger of exhaust disruption Remove blank flange from inlet and outlet. Operation with blank flange being fitted can disrupt exhaust or cause blank flange to fly Remove blank by exhaust impetus, resulting in accident, failure, or bodily injury from contact with flying flange objects.
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Page 21: Standard Operation
4.1 Standard operation 4.1.1 Start-up ① Check that blank flange of outlet is removed. ② Close isolation valve in order to prevent the drawback of debris attached to the inside of vacuum pump into vacuum chamber due to pressure differential, resulting in vacuum break and pollution. -
Page 22: Air-Flush Operation
4.2 Air-flush operation This pump is equipped with air-flush port. Before evacuating vapor, read precautions below completely and be sure to understand the contents. Purpose of air-flush Evacuating moisture or humid gas by vacuum pump can cause condensed water to remain in pump. -
Page 23: Startup And Shut-Down
4.2.2 Start-up and shut-down ① Start vacuum pump according to 4.1.1 Operation [page 19]. ② Stop vacuum pump according to 4.1.2 Shut-down[page 19]. Important Continuous evacuating of humid gas When evacuating vacuum chamber while humidity in chamber is high, moisture volume drawn into pump differs according to temperature and pressure in chamber. -
Page 24: Maintenance And Inspection
5. Maintenance and inspection WARNING Danger of failure and bodily injury Conduct periodical maintenance and inspection. If not, it can cause insufficient performance, failure of vacuum pump, and bodily injury. Conduct periodical maintenance and inspection Danger of burns Conduct maintenance and inspection only after vacuum pump becomes cool enough. -
Page 25: Maintenance
5.2 Maintenance Maintenance interval is when arrives at earlier than either 1 year or 8,000 hr. When maintenance interval has elapsed, be sure to contact our distributor who sold it to you. This vacuum pump requires maintenance conducted only by our authorized specialist. -
Page 26: Problems And Remedies
6. Problems and remedies If something goes wrong, refer to the following chart and remedy problems. If you cannot solve your problems, please contact either our distributor who sold it to you or us. Problems Causes Remedies ※Inspect and repair. Protective device (or breaker) activates. -
Page 27: Specifications
8. Specifications 8.1 Specifications Model ISP-1000 50Hz 1000 Displacement L/min 60Hz 1200 ≦1 {≦7.5×10 Ultimate pressure Pa{Torr} Leak tightness ≦1.0×10 Pa・m Max. inlet pressure Atmospheric pressure Ambient operating 10℃～40℃ temperature 3-phase squirrel cage induction motor Type Totally-enclosed , 4-pole B class insulation・IP44... -
Page 28: Dimensions
8.2 Dimensions ISP-1000-THA ISP-1000-TVA 8.3 Performance data -26-... - Page 29 Manufacturer 3176,Shinyoshida-cho, Kohoku-Ku, Yokohama 223-8501, Japan Tel +81 (0) 45-591-1112 Fax +81 (0) 45-591-1539 http://www.anest-iwata.co.jp/ European agent Corso Vigevano, 56-10155 Torino ITALY Tel +39-1-1248-0868 Fax +39-1-185-1944 Manual No.V057-01 http://www.anest-iwataeu.com/ Code No.08813561...
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