Replacement; Electrical Control Cable Replacement - Big Lift Big Joe PDC Series Operation, Maintenance, Repair Parts List

5. Remove pivot cap with electrical control cable,
steering arm and control head from pivot tube
assembly.
6. Remove spacer (1) from the pivot tube.
7. Position a chain hoist above the pivot tube.
8. Using tool kit part number 907151 . Position
spacer, Figure 5-8, inside the pivot tube. Insert the
pin through the support tube and secure with the
cotter pin. Attach chain to the spacer.
9. Remove the support from under the pivot tube
and remove the pivot tube from the bottom of the
truck.
TOOL KIT
907151 CONTAINS:
1 COTTER PIN 
1 PIN 
1 SPACER
R5432
Figure 5-8 Pivot Tube Removal Tool
10. Remove three screws (2,
bushing (3).
11. Remove pivot bushing (5) and thrust bearing (6).
12. Remove three screws (2) securing bushing (3).
13. Remove bushing (3).
14. Inspect the bearing (5) for wear. If worn, replace
with new bearing.
15. Discard the two old bushings (3 and 5).
NOTE: When installing the spacer, bushings and
bearing, refer to
are positioned on the pivot tube in the proper
order.
16. Place bearing (6) and lower bushing (5) around
pivot tube.
5-8
Figure 5-9) securing
Figure 5-9 to be sure they
17. Attach hoist chain to pivot tube as described in
step 8.
18. Install the pivot tube (7) through the bottom of the
truck and position a support under pivot tube.
19. Remove hoist chain and the two pivot cap cover
screws or pivot tube tool as applicable.
20. Install bushing (3) and secure with three screws
(2).
21. Install spacer (1) on pivot tube (7).
CAUTION: Be sure to observe cable routing and
positioning when reinstalling electrical
control cable to prevent cable damage.
22. Reinstall steering arm onto pivot tube, being care-
ful not to damage electrical control cable while
routing it through the pivot tube. (See
10).
23. Install pivot cap cover.
24. Install pin (24) and snap rings (23,
25. Install the transmission as described in
7.
5-10.ELECTRICAL CONTROL CABLE 

REPLACEMENT.

1. Disconnect battery.
NOTE: When removing control head in the following
step, be sure to hold it in place until cable is
disconnected.
2. Remove four screws (7,
control head to steering arm.
3. Disconnect connector (8), and set aside control
head.
4. Use Amp Extraction Tool part number 900750 to
push out and disconnect wire pins from connector
(8).
5. Remove cable clamps (1, 2) and loosen loop of
cable that surrounds the spring tube assembly
(3).
6. Remove pivot cap cover (6).
7. Pull disconnected end of old cable through steer-
ing arm and pivot cap, then up through pivot cap
cover opening.
8. Tape the disconnected end of the old cable to the
terminal end of the new cable.
Figure 5-
Figure 5-7).
SECTION
Figure 5-10) that secure
902997