Big Lift Big Joe PDC-20 Manuals

Manuals and User Guides for Big Lift Big Joe PDC-20. We have 1 Big Lift Big Joe PDC-20 manual available for free PDF download: Operation, Maintenance, Repair Parts List

Big Lift Big Joe PDC-20 Operation, Maintenance, Repair Parts List

Big Lift Big Joe PDC-20 Operation, Maintenance, Repair Parts List (198 pages)

Power driven counterbalanced lift truck

Brand: Big Lift | Category: Forklifts | Size: 6 MB

Table of Contents

Table of Contents
3
1 Description

13
- Introduction
  13
- General Description
  13
- Safety Features
  13
- Options and Accessories
  14
- Safety Symbols
  14
- Pdc Lift Truck
  15
2 Operation

17
- General
  17
- Operating Precautions
  17
- Before Operation
  18
- Sample of Operator Check List
  19
  - Instruments and Controls
    20
  - 2-4.1. Steering Arm and Control Head
    20
  - 2-4.2. Lift/Lower and Tilt Control
    21
  - 2-4.3. Battery Disconnect
    21
  - 2-4.4. Optional Features
    21
  - 2-5.1. Forward and Reverse Travel and
    21
  - Operation
    21
    
    Speed Control
    21
  - 2-5.2. Steering
    21
  - 2-5.3. Stopping
    22
  - 2-5.4. Parking
    22
  - 2-5.5. Battery Charging
    23
  - 2-5.6. Load Handling
    23
  - 2-5.7. Moving a Disabled Truck
    23
3 Planned Maintenance

25
- General
  25
- Monthly and Quarterly Checks
  25
- Battery Care
  25
- 3-3.2. Battery Servicing
  25
- Lubrication
  26
- Lubrication Diagram
  27
4 Troubleshooting

29
- General
  29
- Drive Motor
  34
- Electrical Schematic
  34
- Electrical Schematic
  36
- Wiring Diagram
  38
- Wiring Diagram
  40
5 Steering Arm and Control Head Servicing

47
- General
  47
- Cold Conditioning
  47
- Potentiometer Testing and Adjust- Ment
  48
- Belly-Button Switch Adjustment
  48
- Control Head Switch Replacement
  49
- Control Head Assembly
  50
- Speed Control Switch and Return Spring Replacement
  51
- Steering Arm Return Spring Adjustment
  52
- Steering Arm Return Spring  Replacement
  52
- Pivot Tube Replacement
  53
  - Replacement
    54
  - Electrical Control Cable Replacement
    54
  - Replacement
    55
6 Brake Servicing

57
- Adjustment
  57
- Replacement of Brake Pads
  58
- Brake and Linkage
  59
- 6-2.1. Replacement of Brake Disc
  60
7 Transmission, Drive Wheel and Load Wheel Servicing

61
- Transmission Removal and  Disassembly
  61
  - Transmission Removal
    62
- Drive Wheel Replacement
  63
- Load Wheels
  63
8 Elevation System Servicing

65
9 Hydraulic System Servicing

77
- Relieving System Pressure
  77
- Line, Fitting and Hose Replacement
  77
- 9-2.1. Standard Trucks
  77
- Hydraulic System (Ffl)
  80
- Hydraulic System
  84
- Lift Cylinder Assembly
  91
  - Tilt Cylinder Repair
    92
  - 9-8.1. Bmp Model Cylinder
    92
- Tilt Cylinder
  92
  - 9-8.2. Ch Model Cylinder
    93
  - 9-8.3. Em Model Cylinder
    94
- Tilt Cylinder
  94
10 Electrical Components

95
- Electrical Control Panels
  95
- 10-1.1.Cleaning
  95
- 10-1.2.Panel Removal
  95
- 10-1.3.Panel Disassembly
  95
- 10-1.4.Contactor Box Disassembly and Reassem- Bly (Type EE Trucks Only)
  95
- Control Panel Assembly (Type E)
  96
- Control Panel Assembly (Type Ee)
  97
- Control Panel Assembly (Type E)
  98
  - 10-1.5.Contactor Servicing
    100
  - Pump Motors
    101
  - Drive Motors
    101
  - Batteries
    101
  - High Speed Limit Switch
    102
- Mast Related Electrical
  102
  - Hand Held Remote Control
    103
12 Illustrated Parts Breakdown

105
- Control Head Assembly
  106
  - Push Button Switches Control Head
    108
  - Cold Conditioning, Control Head Assembly
    109
  - Steering Arm
    110
  - Pivot Tube Assembly
    112
- Brake and Linkage
  114
  - Standard Transmission Assembly
    116
  - Base & Frame
    118
  - Decal Location
    120
    
    Load Wheels
    122
- Elevation System (Non-Telescopic)
  123
- Elevation System (Non-Telescopic)
  124
- Elevation System (Telescopic)
  126
  - Elevation System (Telescopic)
    128
- Elevation System (Full Free Lift)
  130
  - Lift Carriages
    136
- Lift Carriages
  138
  - (Full Free Lift)
    139
- Standard Control Valve
  140
- Hydraulic Panel Assembly
  164
- Secondary Lift Cylinder (2 Inch)
  172
  - Clear View Trimast
    172
- Full Free Lift Lift Cylinder (2.75 Inch)
  173
  - Clear View Trimast
    173
- Tilt Cylinder
  174
  - Tilt Cylinder
    175
- Control Panel Assembly (Type E)
  180
- Control Panel Assembly (Type Ee)
  182
- Pump Motor
  195

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