Big Lift Big Joe S22 Series Manuals

Manuals and User Guides for Big Lift Big Joe S22 Series. We have 1 Big Lift Big Joe S22 Series manual available for free PDF download: Operation, Maintenance, Repair Parts

Big Lift Big Joe S22 Series Operation, Maintenance, Repair Parts (138 pages)

SELF-PROPELLED, STRADDLE LIFT TRUCK

Brand: Big Lift | Category: Forklifts | Size: 2 MB

Table of Contents
3
Section 1 Description
5
Introduction
5
General Description
5
Safety Features
5
Section 2 Operation
7
General
7
Operating Precautions
7
Before Operation
8
General Control Operation
10
Driving and Stopping Procedures
10
2-5.1 Stopping
10
Belly-Button Switch
11
Steering Arm Gas Spring
11
Lift and Lower Controls
11
Loading and Unloading
11
Parking
11
Section 3 Planned Maintenance
13
General
13
Monthly and Quarterly Checks
13
Battery Care
13
3-3.2 Safety Rules
14
3-3.3 Battery Care and Charging
14
3-3.4 Battery Cleaning
14
3-3.5 Maintenance Free Batteries
14
Charging Batteries
15
Lubrication
16
Lift Chain Maintenance
16
Section 4 Troubleshooting
19
General
19
Controller Troubleshooting
22
4-2.1 Fault Detection
22
Hand Held Programmer (Optional)
22
4-2.3 Fault Recording
22
4-2.4 General Checkout
22
4-2.5 Diagnostic History
24
4-2.6 Test the Fault Detection Circuitry
24
4-2.7 Programmable Parameters
24
Drive Menu
25
Speed Menu
27
Throttle Menu
28
Current Menu
29
Compensation Menu
32
Miscellaneous Menu
32
4-2.8 Diagnostics and Troubleshooting
32
4-2.8.1 Led Diagnostics
33
4-2.9 Programmer Diagnostics
33
Fault Clearance
34
Steering Arm, Control Head and Compartment
37
Control Head
37
5-1.1 Cap Assembly Removal
37
5-1.2 Cap Assembly Installation
38
5-1.3 Control Head Removal
39
5-1.4 Control Head Installation
39
5-1.5 Speed Potentiometer Replacement
39
5-1.6 Belly-Button Switch Replacement
39
5-1.7 Horn Switch Replacement
40
5-1.8 Lift and Lower Switch Replacement
42
Steering Arm
42
5-2.1 Return Spring Replacement
42
5-2.2 Steering Arm Removal
42
5-2.3 Steering Arm Installation
42
Compartment Covers
42
5-3.1 Removal
42
5-3.2 Installation
42
Mono Mast Cover
43
5-4.1 Removal
43
5-4.2 Installation
43
Section 6 Brake Servicing
45
Brakes
45
6-1.1 Brake Assembly Replacement
45
Transmission, Drive Wheel, Load Wheel
47
Drive Wheel
47
Transmission
47
Load Wheel
49
7-3.1 Removal
49
7-3.2 Repair
49
7-3.3 Load Wheel Installation
49
Section 8 Elevation System Servicing
51
General
51
Lift Chain Length Adjustment
51
8-2.1 Mono
51
8-2.2 Telescopic
52
Lift Chain Wear Inspection
52
Lift Chain Replacement
53
8-4.1 Mono
53
8-4.2 Telescopic
53
Lift Cylinders
53
Section 9 Hydraulic System Servicing
55
Lines and Fittings
55
Hydraulic Pump, Motor, and Reservoir Assy
56
9-2.1 Removal
57
9-2.2 Disassembly and Reassembly
57
9-2.3 Installation
57
Lift Cylinder (Mono)
57
9-3.2 Repair
59
9-3.3 Installation
59
Lift Cylinder (Telescopic)
60
9-4.1 Removal
60
9-4.2 Repair
60
9-4.3 Installation
62
Section 10 Electrical Components
63
Electrical Control Panel
63
10-1.1 Maintenance
63
10-1.2 Cleaning
63
10-1.3 Controller Removal
63
10-1.4 Controller Installation
63
10-1.5 Charger Removal
63
10-1.6 Charger Installation
63
10-1.7 Cooling Fan Removal (Mono)
66
Cooling Fan Installation (Mono)
66
10-1.9 Buzzer Removal
66
10-1.10 Buzzer Installation
66
10-1.11 Key Switch Removal
66
10-1.12 Key Switch Installation
66
10-1.13 Battery Indicator Removal
66
10-1.14 Battery Indicator Installation
66
10-1.15 Led Indicator Removal
67
10-1.16 Led Indicator Installation
67
10-1.17 Emergency Disconnect Removal
67
10-1.18 Emergency Disconnect
67
10-1.19 Lift Limit Switch Removal
67
10-1.20 Lift Limit Switch Installation
67
Pump Motor
67
Drive Motor
67
Deadman Switch
68
Section 11 Optional Equipment
69
Load Backrest
69
Section 12 Illustrated Parts Breakdown
71
Switch Assembly
73
Accelerator Assembly
75
Caster Assembly
87
Fuse Holder
123

Big Lift Categories

Forklifts Lifting Systems Trucks

More Big Lift Manuals

Big Lift Big Joe S22 Series Manuals

Big Lift Big Joe S22 Series Operation, Maintenance, Repair Parts (138 pages)

Table of Contents

Related Products

Big Lift Categories