Big Lift CB22 Manuals

Manuals and User Guides for Big Lift CB22. We have 2 Big Lift CB22 manuals available for free PDF download: Operation, Maintenance And Parts Manual, Operation, Maintenance, Repair Parts List

Big Lift CB22 Operation, Maintenance And Parts Manual (168 pages)

Self-propelled, Counterbalanced Lift Truck

Brand: Big Lift | Category: Forklifts | Size: 3 MB

Table of Contents
3
Description
5
Introduction
5
General Description
5
Safety Features
5
Operation
7
General
7
Operating Precautions
7
Before Operation
8
General Control Operation
10
Driving and Stopping Procedures
10
2-5.1 Stopping
10
Belly-Button Switch
11
Steering Arm Gas Spring
11
Lift and Lower Controls
11
Tilt Controls
11
Loading and Unloading
11
Parking
11
Planned Maintenance
13
General
13
Monthly and Quarterly Checks
13
Battery Care
13
3-3.2 Safety Rules
14
3-3.3 Battery Care and Charging
14
3-3.4 Battery Cleaning
14
3-3.5 Maintenance Free Batteries
15
Charging Batteries
15
Lubrication
16
Lift Chain Maintenance
16
Troubleshooting
19
General
19
Controller Troubleshooting
22
4-2.1 Zapi Handset
22
4-2.2 Fault Detection
22
4-2.2.1 General
22
4-2.2.2 Logbook Access
22
4-2.3 Testing Truck Operation
22
4-2.4 Settings and Adjustments
23
4-2.4.1 Set Options
23
4-2.4.2 Adjustments
27
4-2.4.3 Parameter Change
29
Steering Arm, Control Head and Compartment
35
Control Head
35
5-1.1 Cap Assembly Removal
35
5-1.2 Cap Assembly Installation
36
5-1.3 Control Head Removal
37
5-1.4 Control Head Installation
37
5-1.5 Speed Potentiometer Replacement
37
5-1.6 Belly-Button Switch Replacement
37
5-1.7 Horn Switch Replacement
37
5-1.8 Lift and Lower Switch Replacement
38
5-1.9 Tilt Switch Replacement
40
Steering Arm
40
5-2.1 Return Spring Replacement
40
5-2.2 Steering Arm Removal
40
5-2.3 Steering Arm Installation
40
Compartment Covers
40
5-3.1 Removal
40
5-3.2 Installation
40
Brake Servicing
41
Brakes
41
Brake Assembly Replacement
41
Transmission, Drive Wheel, Load Wheel
43
Drive Wheel
43
Transmission
43
Load Wheel
43
7-3.1 Removal
43
7-3.2 Load Wheel Installation
43
Elevation System Servicing
47
General
47
Lift Chain Length Adjustment
47
8-2.1 Telescopic
47
8-2.2 Trimast Free Lift Chain
49
8-2.3 Trimast Secondary Lift Chain
49
Lift Chain Wear Inspection
49
Lift Chain Replacement
51
8-4.1 Telescopic
51
8-4.2 Trimast Free Lift Chain
51
8-4.3 Trimast Secondary Lift Chain
51
Lift Cylinders
51
Hydraulic System Servicing
53
Lines and Fittings
53
Hydraulic Pump, and Motor Assy
53
9-2.1 Removal
53
9-2.2 Disassembly and Reassembly
53
9-2.3 Installation
55
Lift Cylinder (Telescopic)
57
9-3.1 Removal
57
9-3.2 Repair
57
9-3.3 Installation
57
Lift Cylinder (Trimast Free Lift)
60
9-4.1 Removal
60
9-4.2 Repair
60
9-4.3 Installation
60
Lift Cylinder (Trimast Secondary)
63
9-5.1 Removal
63
9-5.2 Repair
63
9-5.3 Installation
63
9-5.4 Tilt Cylinders
65
9-5.4.1 Removal
65
9-5.4.2 Repair
66
9-5.4.3 Installation
66
Electrical Components
69
Lectrical Control Panel
69
10-1.1 Maintenance
69
10-1.2 Cleaning
69
10-1.3 Panel Removal
69
10-1.4 Panel Disassembly
69
10-1.5 Panel Installation
69
Horn Replacement
69
Pump Motor
73
Section 10-4 DRIVE MOTOR
73
10-4.1 Motor Removal
73
10-4.2 Motor Installation
73
Deadman Switch
73
10-5.1 Replacement
73
Optional Equipment
75
Illustrated Parts Breakdown
77

Big Lift CB22 Operation, Maintenance, Repair Parts List (130 pages)

SELF-PROPELLED, COUNTERBALANCED LIFT TRUCK

Brand: Big Lift | Category: Lifting Systems | Size: 2 MB

Table of Contents
3
Description
5
Introduction
5
General Description
5
Safety Features
5
Name Plate
5
Cb22 Lift Truck
5
Operation
7
General
7
Operating Precautions
7
Load Center
7
Before Operation
8
Sample of Operator Check List
9
General Control Operation
10
Driving and Stopping Procedures
10
2-5.1. Stopping
10
Forward/Reverse Control
10
Pushbutton Switches
10
Belly-Button Switch
11
Steering Arm Gas Spring
11
Lift and Lower Controls
11
Tilt Controls
11
Loading and Unloading
11
Parking
11
Brake Actuation
11
Planned Maintenance
13
General
13
Monthly and Quarterly Checks
13
Battery Care
13
3-3.2. Safety Rules
14
3-3.3. Battery Care and Charging
14
3-3.4. Battery Cleaning
14
3-3.5. Maintenance Free Batteries
15
Charging Batteries
15
Lubrication
16
Lift Chain Maintenance
16
Lubrication Diagram
17
Troubleshooting
19
General
19
Steering Arm
21
Controller Troubleshooting
22
4-2.1. Zapi Handset
22
4-2.2. Fault Detection
22
4-2.3. Testing Truck Operation
22
4-2.4. Settings and Adjustments
23
Zapi Handset
23
Zapi Handset
27
Zapi Handset
29
Zapi Controller
31
Zapi Controller Connections
31
Steering Arm, Control Head and Compartment
35
Control Head
35
5-1.1. Cap Assembly Removal
35
5-1.2. Cap Assembly Installation
36
5-1.3. Control Head Removal
37
5-1.4. Control Head Installation
37
5-1.5. Speed Potentiometer Replacement
37
5-1.6. Belly-Button Switch Replacement
37
5-1.7. Horn Switch Replacement
37
5-1.8. Lift and Lower Switch
38
Emergency Reverse Switch Assembly
38
Cap Assembly
39
5-1.9. Tilt Switch Replacement
40
Steering Arm
40
5-2.1. Return Spring Replacement
40
5-2.2. Steering Arm Removal
40
5-2.3. Steering Arm Installation
40
Compartment Covers
40
5-3.1. Removal
40
5-3.2. Installation
40
Brake Servicing
41
Brakes
41
6-1.1. Brake Assembly Replacement
41
Transmission, Motor, Brake Assembly
42
Transmission, Drive Wheel, Load Wheel
43
Drive Wheel
43
Transmission
43
Load Wheel
43
7-3.1. Removal
43
7-3.2. Load Wheel Installation
43
Transmission, Motor, Brake Assembly
44
Load Wheels
45
Elevation System Servicing
47
General
47
Lift Chain Length Adjustment
47
8-2.1. Telescopic
47
Chain Assembly
47
Elevation System (Telescopic)
48
8-2.2. Trimast Free Lift Chain
49
8-2.3. Trimast Secondary Lift Chain
49
Lift Chain Wear Inspection
49
Lift Chain Replacement
51
8-4.1. Telescopic
51
8-4.2. Trimast Free Lift Chain
51
8-4.3. Trimast Secondary Lift Chain
51
Lift Cylinders
51
Hydraulic System Servicing
53
Lines and Fittings
53
Hydraulic Pump, and Motor Assy
53
9-2.1. Removal
53
9-2.2. Disassembly and Reassembly
53
Hydraulic System
54
9-2.3. Installation
55
Lift Cylinder (Telescopic)
57
9-3.1. Removal
57
9-3.2. Repair
57
9-3.3. Installation
57
Elevation System (Telescopic)
58
Lift Cylinder (Telescopic)
59
Lift Cylinder (Trimast Free Lift)
60
9-4.1. Removal
60
9-4.2. Repair
60
9-4.3. Installation
60
Elevation System (Trimast)
61
Lift Cylinder (Trimast Secondary)
63
9-5.1. Removal
63
9-5.2. Repair
63
9-5.3. Installation
63
9-5.4. Tilt Cylinders
65
Electrical Components
69
Electrical Control Panel
69
10-1.1.Maintenance
69
10-1.2.Cleaning
69
10-1.3.Panel Removal
69
10-1.4.Panel Disassembly
69
10-1.5.Panel Installation
69
Horn Replacement
69
Pump Motor
72
Drive Motor
72
10-4.1.Motor Removal
72
10-4.2.Motor Installation
72
Deadman Switch
72
10-5.1.Replacement
72
Illustrated Parts Breakdown
77
Control Head
80
Free Lift Cylinder (Trimast)
114

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Forklifts Lifting Systems Trucks

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Big Lift CB22 Operation, Maintenance And Parts Manual (168 pages)

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