ZiLOG Z8 Encore! MC Series User Manual

Motor control development kit

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Z8 Encore! MC
Family
Z8FMC16100 Series Motor
Control Development Kit
User Manual
UM019204-0208
®
Copyright ©2008 by Zilog
, Inc. All rights reserved.
www.zilog.com

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Summary of Contents for ZiLOG Z8 Encore! MC Series

  • Page 1 ™ Z8 Encore! MC Family Z8FMC16100 Series Motor Control Development Kit User Manual UM019204-0208 ® Copyright ©2008 by Zilog , Inc. All rights reserved. www.zilog.com...
  • Page 2 For more details, refer to the corresponding pages and appropriate links in the table below. Revision Date Level Description Page No February Updated Zilog logo, Zilog text, and 2008 Disclaimer section. November Updated Vcc_33 V to Vcc_3.3 V. 2006 July 2005 Updated MCU description.
  • Page 3: Table Of Contents

    IrDA Port Not Working ........16 Zilog Customer Support Contact ......16 Linix Motor Wiring Information .
  • Page 4: Introduction

    Z8FMC16100 Series Motor Control Development Kit User Manual Introduction Zilog’s Z8FMC16100 Series Motor Control Development Kit helps you to develop motor control applications using Zilog’s 32-LQFP Z8FMC16100 Motor Control MCU. This development kit provides an application-specific platform for creating a design based on Z8FMC16100 series microcontroller.
  • Page 5: Development Kit Block Diagram

    Z8FMC16100 Series Motor Control Development Kit User Manual Development Kit Block Diagram Figure 1 displays the block diagram of Z8FMC16100 Series Motor Con- trol Development Kit. 5 VDC 3.3 V to 3.3 V Power 12 V Regulator +24 V, 1 A Converter Phase A Analog signals...
  • Page 6: Mc Mds Module Description

    2). It provides circuitry that interfaces the chip to an external development PC running the Zilog Developer Studio II (ZDS II) Integrated Development Environment (IDE), and to the 3-Phase Motor Control Application Board. It also provides a prototype area for use.
  • Page 7: Features

    The Z8FMC16100 Series Flash microcontrollers, a part of the Z8 Encore! ™ family of motor control devices are based on Zilog’s advanced eZ8 8-bit CPU core. Optimized for motor control applications, these devices support the control of single and multi-phase variable-speed motors. Tar- get applications are large appliances, small appliances, and HVAC.
  • Page 8 The Z8FMC16100 Series Motor Control Development Kit consists of circuitry to support and present all the features of the Z8FMC16100 MCU. The key features of the Z8FMC16100 MCU include: • 20 MHz Zilog eZ8 CPU core • 16 KB Flash Program Memory •...
  • Page 9: Connector Jp2

    For more information on the Z8FMC16100 MCU, refer to Z8FMC16100 Series Product Specification (PS0246) or Z8FMC16100 Series Product Brief (PB0166) available in the kit CD-ROM and also for download at www.zilog.com. Connector JP2 Connector JP2 is a 60-pin header that connects I/O from the Z8FMC16100 MCU to the 3-Phase Motor Control Application Board.
  • Page 10 Z8FMC16100 Series Motor Control Development Kit User Manual ANA0_M ANA1_M PA1_OP_CN ANA2_M PA0_OPINN PB3_ANA3_OPOUT ANA4 ANA5 VCC_3.3 V ANA7 ANA6 PWM2H PWM2L PA2_CINP VREF PWM1H PWM0H PWM0L PWM1L PC0_T0OUT PA6_CTS PA7_COUT PA5_TXD PA4_RXD PA3_TXDE -DIS_232 -DIS_IRDA -RESET VCC_3.3 V PA6_CTS VCC_3.3 V Figure 3.
  • Page 11 Z8FMC16100 Series Motor Control Development Kit User Manual Table 1. Connector JP2 Signal Descriptions Direction (with respect to Signal Pins MCU) Description General-Purpose I/O PA_OP_CN Port A[7:0]. Used for general-purpose I/O. PA0_OPINN PA2_CINP PA6_CTS PA7_COUT PA4_RXD PA5_TXD PA3_TXDE ANA0_M Port B[7:0]. Used for general-purpose I/O. ANA1_M ANA2_M PB3_ANA3_OPOUT...
  • Page 12 Z8FMC16100 Series Motor Control Development Kit User Manual Table 1. Connector JP2 Signal Descriptions (Continued) Direction (with respect to Signal Pins MCU) Description Timers PC0_T0OUT General-Purpose Timer Outputs. PA7_COUT ANA0_M General-Purpose Timer Inputs—Used as ANA1_M capture, gating and counter inputs. ANA2_M UART Controller PA5_TXD...
  • Page 13 Z8FMC16100 Series Motor Control Development Kit User Manual Table 1. Connector JP2 Signal Descriptions (Continued) Direction (with respect to Signal Pins MCU) Description PA2_CINP Comparator positive input. ANA4 Comparator negative input. PA7_COUT Comparator output. PA1_OP_CN Operational amplifier positive input. PA0_OPINN Operational amplifier negative input.
  • Page 14: Jumper And Switch Settings

    Z8FMC16100 Series Motor Control Development Kit User Manual Jumper and Switch Settings The MDS module has two SPDT switches (S1 and S2) and a 10 K potentiometer (R7) used by the development kit’s preloaded demonstration software to perform the following functions: •...
  • Page 15: Physical Dimensions

    Z8FMC16100 Series Motor Control Development Kit User Manual Table 2. MC MDS Module Jumper Settings (Continued) Shunt Jumper Jumper Name Position Function 1–2 Enables external analog input from header J1 (ANA0). 2–3 Disables external analog input from header J1 (ANA0). Physical Dimensions The footprint of the MC MDS module PCB is 9.14 cm x 8.12 cm.
  • Page 16: 3-Phase Motor Control Application Board

    Z8FMC16100 Series Motor Control Development Kit User Manual 3-Phase Motor Control Application Board Introduction The 3-Phase Motor Control Application Board provides circuitry that drives the 3-phase 24 VDC, 3200 RPM motor included with the development kit (see Figure 4). It provides fused 24 VDC inputs for supplying external adjustable workbench power to run the motor, and interfaces the motor to the Z8FMC16100 MCU mounted on the MC MDS module.
  • Page 17: Features

    Z8FMC16100 Series Motor Control Development Kit User Manual Features The features of 3-Phase Motor Control Application Board include: • Three spade lug connectors, one for each motor phase • Dual power MOSFETs for each motor phase • Heatsink temperature sensor •...
  • Page 18: Zds Ii

    Z8FMC16100 Series Motor Control Development Kit User Manual ZDS II The Zilog Developer Studio II (ZDS II) Integrated Development Environment (IDE) is a complete stand-alone system that provides a ® state-of-the-art development environment. Based on the Windows Win98SE/NT4.0-SP6/Win2000-SP2/WinXP user interfaces, ZDS II...
  • Page 19: Troubleshooting And Developer Guidelines

    Troubleshooting and Developer Guidelines Overview Before contacting Zilog Customer Support to submit a problem report, follow the steps below. If there is a hardware failure, contact a local Zilog representative for assistance. Recheck Procedures with the Quick Start Guide (QS0054)
  • Page 20 Z8FMC16100 Series Motor Control Development Kit User Manual www.zilog.com. The latest released versions of ZDS are available on the Zilog website. UM019204-0208 Troubleshooting and Developer Guidelines...
  • Page 21: Linix Motor Wiring Information

    Z8FMC16100 Series Motor Control Development Kit User Manual Linix Motor Wiring Information The Linix 3-phase motor included with the development kit provides three heavy-gauge wires for phase connections and five light-gauge wires used to power and access internal sensors. Table 3. 3-Phase Motor Wiring Information Wire Description Heavy-gauge white wire...
  • Page 22: Schematics

    Z8FMC16100 Series Motor Control Development Kit User Manual Schematics 3-Phase Motor Control Application Board Figure 5 through Figure 7 display schematics for the 3-Phase Motor Control Application Board. 3 PHASE POWER STAGE +VDC +BUS +BUS +BUS +BUS +BUS +BUS +BUS +BUS +BUS +BUS...
  • Page 23 Z8FMC16100 Series Motor Control Development Kit User Manual GATE DRIVE BAV19 BEMF DIVIDERS +12V PHASE_A PHASE_B PHASE_C 10uF 0.1uF 0.1uF 10uF 150k 150k 150k 22.1 GATE_AH PHASE_A 22.1 GATE_AL COM LO IR2101 10.00k 10.00k 10.00k BAV19 +12V 10uF 0.1uF 0.1uF 10uF 22.1 GATE_BH...
  • Page 24 Z8FMC16100 Series Motor Control Development Kit User Manual VCC_3.3V VCC_3.3V VCC_3.3V HEADER 30x2/SM HEADER 30x2/SM Title 3 PHASE MOTOR CONTROL APPLICATION BOARD 96C0960-001 Wednesday, June 08, 2005 Figure 7. 3-Phase Motor Control Application Board Schematic (3 of 3) UM019204-0208 Schematics...
  • Page 25: Mc Mds Board

    Z8FMC16100 Series Motor Control Development Kit User Manual MC MDS Board Figure 8 Figure 9 display schematic of the MC MDS Board. connector 2 VCC_3.3V ANA0_M ANA1_M PA1_OP_CN ANA2_M -RESET PA0_OPINN PB3_ANA3_OPOUT ANA4 ANA5 VCC_3.3V ANA6 ANA7 PWM2H PWM2L PA2_CINP VREF PWM1H PWM0H...
  • Page 26 Z8FMC16100 Series Motor Control Development Kit User Manual VCC_3.3V 0.1uF CONSOLE 0.1uF VCC_5V PWR JACK + C9 0.1uF 100/10 0.1uF TXD0 CTS0 0.1uF RXD0 SPX2815AU-3.3 VCC_3.3V PA5_TXD VCC_3.3V PA5_TXD T1IN T1OUT T2IN T2OUT + C13 change pinout DB9 Female PA6_CTS R1OUT R1IN 100/10...
  • Page 27: Customer Support

    User Manual Customer Support For answers to technical questions about the product, documentation, or any other issues with Zilog’s offerings, please visit Zilog’s Knowledge Base at http://www.zilog.com/kb. For any comments, detail technical questions, or reporting problems, please visit Zilog’s Technical Support at http://support.zilog.com.
  • Page 28 Z8, Z8 Encore!, Z8 Encore! XP, Z8 Encore! MC, Crimzon, eZ80, and ZNEO are trademarks or registered trademarks of Zilog, Inc. All other product or service names are the property of their respective owners.

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