maxon motor ESCON 36/3 EC Hardware Reference Manual
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maxon motor ESCON 36/3 EC Hardware Reference Manual

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maxon motor control
ESCON Servo Controller
Hardware Reference
Edition November 2018
ESCON 36/3 EC
Servo Controller
P/N 414533
Hardware Reference
Document ID: rel7132
maxon motor ag
Brünigstrasse 220 P.O.Box 263 CH-6072 Sachseln Phone +41 41 666 15 00 Fax +41 41 666 16 50 www.maxonmotor.com

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  • Page 1 ESCON Servo Controller Hardware Reference Edition November 2018 ESCON 36/3 EC Servo Controller P/N 414533 Hardware Reference Document ID: rel7132 maxon motor ag Brünigstrasse 220 P.O.Box 263 CH-6072 Sachseln Phone +41 41 666 15 00 Fax +41 41 666 16 50 www.maxonmotor.com...

  • Page 2: Table Of Contents

    • you must follow the instructions given therein. The ESCON 36/3 EC is considered as partly completed machinery according to EU Directive 2006/42/EC, Article 2, Clause (g) and is intended to be incorporated into or assembled with other machinery or other partly completed machinery or equipment.

  • Page 3: About

    About this Document 1.1.1 Intended Purpose The purpose of the present document is to familiarize you with the ESCON 36/3 EC Servo Controller. It will highlight the tasks for safe and adequate installation and/or commissioning. Follow the described instructions …...
  • Page 4 The present document – including all parts thereof – is protected by copyright. Any use (including repro- duction, translation, microfilming, and other means of electronic data processing) beyond the narrow restrictions of the copyright law without the prior approval of maxon motor ag, is not permitted and sub- ject to prosecution under the applicable law.

  • Page 5: About The Device

    About the Device About the Device The ESCON 36/3 EC is a small-sized, powerful 4-quadrant PWM servo controller for the highly efficient control of permanent magnet-activated brushless EC motors up to approximately 97 Watts. The featured operating modes – speed control (closed loop), speed control (open loop), and current control –...

  • Page 6: About The Safety Precautions

    – and be kept – in a safe operating mode. • Be aware that you are not entitled to perform any repair on components supplied by maxon motor. Electrostatic Sensitive Device (ESD) •...

  • Page 7: Specifications

    55 x 40 x 19.8 mm Mounting holes for M2.5 screws (max. tightening torque 0.16 Nm) maxon motor control ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.

  • Page 8: Figure 2-1 Derating Output Current

    Overcurrent 13.5 A — Thermal overload 95 °C 85 °C Table 2-5 Limitations maxon motor control Document ID: rel7132 ESCON Servo Controller Edition: November 2018 ESCON 36/3 EC Hardware Reference © 2018 maxon motor. Subject to change without prior notice.

  • Page 9: Figure 2-2 Dimensional Drawing [Mm]

    Specifications Technical Data Figure 2-2 Dimensional Drawing [mm] maxon motor control ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.

  • Page 10: Standards

    Mean Time Between Failures (MTBF): 403'301 hours Table 2-6 Standards maxon motor control 2-10 Document ID: rel7132 ESCON Servo Controller Edition: November 2018 ESCON 36/3 EC Hardware Reference © 2018 maxon motor. Subject to change without prior notice.

  • Page 11: Setup

    • Note that the necessary output current is depending on the load torque. Yet, the output current limits of the ESCON 36/3 EC are as follows; continuous max. 2.7 A / short-time (acceleration) max. 9 A. Hot plugging the USB interface may cause hardware damage...

  • Page 12: Determination Of Power Supply

    ⋅ ⋅ --------- - 1 V [ ]   ΔM 0.98 maxon motor control 3-12 Document ID: rel7132 ESCON Servo Controller Edition: November 2018 ESCON 36/3 EC Hardware Reference © 2018 maxon motor. Subject to change without prior notice.

  • Page 13: Cabling

    Setup Cabling Cabling Here you can get the connection information required to commission your ESCON 36/3 EC. You will find all details for both approaches, Plug&Play and making your own cables. &P Take advantage of maxon’s prefab cable assemblies. They come as ready-to-use parts and will help you to reduce commissioning time to a minimum.

  • Page 14: Connections

    Hirose DF3-22SC… Head B Cable end sleeves 0.34 mm Table 3-9 Power Cable maxon motor control 3-14 Document ID: rel7132 ESCON Servo Controller Edition: November 2018 ESCON 36/3 EC Hardware Reference © 2018 maxon motor. Subject to change without prior notice.

  • Page 15: Figure 3-4 Motor / Hall Sensor Header J2

    Motor / Hall Sensor Header J2 – Specification & Accessories For circuitry Figure 3-6. maxon motor control 3-15 ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.

  • Page 16: Figure 3-5 Motor / Hall Sensor Socket J2A

    Table 3-13 Motor / Hall Sensor Socket J2A – Specification & Accessories maxon motor control 3-16 Document ID: rel7132 ESCON Servo Controller Edition: November 2018 ESCON 36/3 EC Hardware Reference © 2018 maxon motor. Subject to change without prior notice.

  • Page 17: Figure 3-6 Hall Sensor Input Circuit (Analogously Valid Also For Hall Sensors 2 & 3)

    Hall Sensor Input Circuit (analogously valid also for Hall Sensors 2 & 3) maxon motor control 3-17 ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.

  • Page 18: Figure 3-7 Digital I/Os Socket J5

    Head B Cable end sleeves 0.14 mm Table 3-15 I/O Cable 6core maxon motor control 3-18 Document ID: rel7132 ESCON Servo Controller Edition: November 2018 ESCON 36/3 EC Hardware Reference © 2018 maxon motor. Subject to change without prior notice.

  • Page 19: Figure 3-8 Digin1 Circuit

    130 µA @ 5 VDC Switching delay <8 ms Figure 3-9 DigIN2 Circuit maxon motor control 3-19 ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.

  • Page 20: Figure 3-10 Digin3 Circuit (Analogously Valid Also For Digin4)

    100 mH @ 24 VDC; 500 mA Figure 3-11 DigOUT3 Circuit (analogously valid also for DigOUT4) maxon motor control 3-20 Document ID: rel7132 ESCON Servo Controller Edition: November 2018 ESCON 36/3 EC Hardware Reference © 2018 maxon motor. Subject to change without prior notice.

  • Page 21: Figure 3-12 Digout3 Wiring Examples (Analogously Valid Also For Digout4)

    Setup Connections Figure 3-12 DigOUT3 Wiring Examples (analogously valid also for DigOUT4) maxon motor control 3-21 ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.

  • Page 22: Figure 3-13 Analog I/Os Socket J6

    Head B Cable end sleeves 0.14 mm Table 3-17 I/O Cable 7core maxon motor control 3-22 Document ID: rel7132 ESCON Servo Controller Edition: November 2018 ESCON 36/3 EC Hardware Reference © 2018 maxon motor. Subject to change without prior notice.

  • Page 23: Figure 3-14 Anin1 Circuit (Analogously Valid Also For Anin2)

    Max. output current 1 mA Figure 3-15 AnOUT1 Circuit (analogously valid also for AnOUT2) maxon motor control 3-23 ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.

  • Page 24: Figure 3-16 Usb Socket J7

    USB Type “A”, male Table 3-19 USB Type A - micro B Cable maxon motor control 3-24 Document ID: rel7132 ESCON Servo Controller Edition: November 2018 ESCON 36/3 EC Hardware Reference © 2018 maxon motor. Subject to change without prior notice.
  • Page 25 Typical input current 60 mA Max. DC data input voltage −0.5…+3.8 VDC maxon motor control 3-25 ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.

  • Page 26: Figure 3-17 Adapter Black Fpc11Poles

    EC motor: Winding 1 Table 3-21 Adapter BLACK FPC11poles – Pin Assignment maxon motor control 3-26 Document ID: rel7132 ESCON Servo Controller Edition: November 2018 ESCON 36/3 EC Hardware Reference © 2018 maxon motor. Subject to change without prior notice.
  • Page 27 EC motor: Winding 1 Table 3-23 Adapter GREEN FPC8poles – Pin Assignment maxon motor control 3-27 ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.

  • Page 28: Potentiometers

    3.4.7 ESCON 36/3 EC Connector Set If you decide not to employ maxon motor’s prefab cable assemblies, you might wish to use the prepack- aged kit that contains all connectors required to make up your own cabling. «ESCON 36/3 EC Connector Set» (425255)

  • Page 29: Status Indicators

    ERROR • Internal Software Error Table 3-25 LEDs – Interpretation of Condition maxon motor control 3-29 ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.
  • Page 30 • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon motor control 3-30 Document ID: rel7132 ESCON Servo Controller Edition: November 2018 ESCON 36/3 EC Hardware Reference © 2018 maxon motor. Subject to change without prior notice.

  • Page 31: Wiring

    The subsequent diagrams feature these signs: • PCB mounting hole • Ground safety earth connection (optional) maxon motor control 4-31 ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.

  • Page 32: Figure 4-23 Maxon Ec Motor With Hall Sensors (J2)

    EC motor with Hall Sensors EADER Figure 4-23 maxon EC motor with Hall Sensors (J2) maxon motor control 4-32 Document ID: rel7132 ESCON Servo Controller Edition: November 2018 ESCON 36/3 EC Hardware Reference © 2018 maxon motor. Subject to change without prior notice.

  • Page 33: Figure 4-24 Maxon Ec Motor With Hall Sensors (J2A)

    Wiring OCKET Figure 4-24 maxon EC motor with Hall Sensors (J2A) maxon motor control 4-33 ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.

  • Page 34: Figure 4-25 Maxon Ec Motor With Hall Sensors (J2 And Adapter Black)

    Figure 4-25 maxon EC motor with Hall Sensors (J2 and Adapter BLACK) maxon motor control 4-34 Document ID: rel7132 ESCON Servo Controller Edition: November 2018 ESCON 36/3 EC Hardware Reference © 2018 maxon motor. Subject to change without prior notice.

  • Page 35: Figure 4-26 Maxon Ec Motor With Hall Sensors (J2 And Adapter Blue)

    Figure 4-26 maxon EC motor with Hall Sensors (J2 and Adapter BLUE) maxon motor control 4-35 ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.

  • Page 36: Figure 4-27 Maxon Ec Motor With Hall Sensors (J2 And Adapter Green)

    Figure 4-27 maxon EC motor with Hall Sensors (J2 and Adapter GREEN) maxon motor control 4-36 Document ID: rel7132 ESCON Servo Controller Edition: November 2018 ESCON 36/3 EC Hardware Reference © 2018 maxon motor. Subject to change without prior notice.
  • Page 37 EC motor with Hall Sensors (J2 and Adapter GREEN) ........36 maxon motor control Z-37 ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.
  • Page 38 ESCON 36/3 EC Connector Set – Content........
  • Page 39 3 tools, recommended 28 notations used 3 USB interface 24 maxon motor control Z-39 ESCON Servo Controller Document ID: rel7132 ESCON 36/3 EC Hardware Reference Edition: November 2018 © 2018 maxon motor. Subject to change without prior notice.
  • Page 40 The present document – including all parts thereof – is protected by copyright. Any use (including reproduction, translation, microfilming, and other means of electronic data processing) beyond the narrow restrictions of the copyright law without the prior approval of maxon motor ag, is not permitted and subject to prosecution under the applicable law. maxon motor ag Brünigstrasse 220...

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