maxon motor ESCON 50/5 Hardware Reference Manual
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maxon motor ESCON 50/5 Hardware Reference Manual

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maxon motor control
ESCON Servo Controller
Hardware Reference
Edition September 2013
ESCON 50/5
Servo Controller
P/N 409510
Hardware Reference
Document ID: rel4285
maxon motor ag
Brünigstrasse 220 P.O.Box 263 CH-6072 Sachseln Phone +41 41 666 15 00 Fax +41 41 666 16 50 www.maxonmotor.com

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Summary of Contents for maxon motor ESCON 50/5

  • Page 1 ESCON Servo Controller Hardware Reference Edition September 2013 ESCON 50/5 Servo Controller P/N 409510 Hardware Reference Document ID: rel4285 maxon motor ag Brünigstrasse 220 P.O.Box 263 CH-6072 Sachseln Phone +41 41 666 15 00 Fax +41 41 666 16 50 www.maxonmotor.com...

  • Page 2: Table Of Contents

    • you must follow the instructions given therein. The ESCON 50/5 is considered as partly completed machinery according to EU Directive 2006/42/EC, Article 2, Clause (g) and is intended to be incorporated into or assembled with other machinery or other partly completed machinery or equipment.

  • Page 3: About

    About this Document 1.1.1 Intended Purpose The purpose of the present document is to familiarize you with the ESCON 50/5 Servo Controller. It will highlight the tasks for safe and adequate installation and/or commissioning. Follow the described instructions … •...

  • Page 4: About The Device

    The present document – including all parts thereof – is protected by copyright. Any use (including repro- duction, translation, microfilming, and other means of electronic data processing) beyond the narrow restrictions of the copyright law without the prior approval of maxon motor ag, is not permitted and sub- ject to prosecution under the applicable law.

  • Page 5: About The Safety Precautions

    – and be kept – in a safe operating mode. • Be aware that you are not entitled to perform any repair on components supplied by maxon motor. Electrostatic Sensitive Device (ESD) •...
  • Page 6 • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon motor control Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.

  • Page 7: Specifications

    USB 2.0 full speed (12 Mbit/s) Operation green LED Status Indicators Error red LED maxon motor control ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.

  • Page 8: Table 2-4 Technical Data

    Table 2-4 Technical Data Figure 2-1 Dimensional Drawing [mm] maxon motor control Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.

  • Page 9: Standards

    Random transport Safety Standards UL File Number E207844; unassembled printed circuit board Table 2-5 Standards maxon motor control ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.
  • Page 10 • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon motor control 2-10 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.

  • Page 11: Setup

    • Supply voltages above 56 VDC, or wrong polarity will destroy the unit. • Note that the necessary output current is depending on the load torque. Yet, the output current limits of the ESCON 50/5 are as follows; continuous max. 5 A / short-time (acceleration) max. 15 A. maxon motor control...

  • Page 12: Determination Of Power Supply

    1 V [ ] ------ - -------- - M --------- -   ΔM 0.98 maxon motor control 3-12 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.

  • Page 13: Connections

    AWG 28-14 Table 3-7 Power Plug J1 – Specification & Accessories maxon motor control 3-13 ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.

  • Page 14: Table 3-8 Motor Plug J2 - Pin Assignment For Maxon Dc Motor (Brushed)

    AWG 28-14 Table 3-10 Motor Plug J2 – Specification & Accessories maxon motor control 3-14 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.

  • Page 15: Table 3-11 Hall Sensor Plug J3 - Pin Assignment

    Hall Sensor 1 Input Circuit (analogously valid also for Hall Sensors 2 & 3) maxon motor control 3-15 ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.

  • Page 16: Table 3-13 Encoder Socket J4 - Pin Assignment

    For sockets with strain relief: 2 pieces, 3M (3505-33B) Table 3-14 Encoder Socket J4 – Accessories maxon motor control 3-16 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.

  • Page 17: Table 3-15 Encoder Cable

    Figure 3-7 Encoder Input Circuit Ch A “Differential” (analogously valid also for Ch B) maxon motor control 3-17 ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.
  • Page 18 Figure 3-8 Encoder Input Circuit Ch A “Single-ended” (analogously valid also for Ch B) maxon motor control 3-18 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.

  • Page 19: Table 3-16 Digital I/Os Plug J5 - Pin Assignment & Cabling

    AWG 28-14 Table 3-17 Digital I/Os Plug J5 – Specification & Accessories maxon motor control 3-19 ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.
  • Page 20 130 µA @ +5 VDC Switching delay <8 ms Figure 3-11 DigIN2 Circuit maxon motor control 3-20 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.
  • Page 21 100 mH @ 24 VDC; 500 mA Figure 3-13 DigOUT3 Circuit (analogously valid also for DigOUT4) maxon motor control 3-21 ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.
  • Page 22 Setup Connections Figure 3-14 DigOUT3 Wiring Examples (analogously valid also for DigOUT4) maxon motor control 3-22 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.

  • Page 23: Table 3-18 Analog I/Os Plug J6 - Pin Assignment & Cabling

    AWG 28-14 Table 3-19 Analog I/Os Plug J6 – Specification & Accessories maxon motor control 3-23 ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.
  • Page 24 Max. output current 1 mA Figure 3-17 AnOUT1 Circuit (analogously valid also for AnOUT2) maxon motor control 3-24 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.

  • Page 25: Table 3-20 Usb Socket J7 - Pin Assignment & Cabling

    +5.25 VDC Typical input current 60 mA Max. DC data input voltage –0.5…+3.8 VDC maxon motor control 3-25 ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.

  • Page 26: Potentiometers

    Light-emitting diodes (LEDs) indicate the actual operating status (green) and possible errors (red). Figure 3-20 LEDs – Location maxon motor control 3-26 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.

  • Page 27: Table 3-22 Leds - Interpretation Of Condition

    • Auto Tuning Identification Error ERROR • Internal Software Error Table 3-22 LEDs – Interpretation of Condition maxon motor control 3-27 ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.
  • Page 28 • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon motor control 3-28 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.

  • Page 29: Wiring

    Remark The subsequent diagrams feature this sign: • Ground safety earth connection (optional) maxon motor control 4-29 ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.

  • Page 30: Dc Motors

    Wiring DC Motors DC Motors MAXON MOTOR Figure 4-22 maxon DC motor (J2) maxon motor control 4-30 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.
  • Page 31 MAXON MOTOR WITH ACHO Figure 4-23 maxon DC motor with DC Tacho (J2) maxon motor control 4-31 ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.
  • Page 32 MOTOR WITH NCODER Figure 4-24 maxon DC motor with Encoder (J2 / J4) maxon motor control 4-32 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.

  • Page 33: Ec Motors

    MOTOR WITH ENSORS Figure 4-25 maxon EC motor with Hall Sensors (J2 / J3) maxon motor control 4-33 ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.
  • Page 34 EC motor with Hall Sensors & Encoder (J2 / J3 / J4) maxon motor control 4-34 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.

  • Page 35: Spare Parts

    7 poles pluggable screw-type terminal block, pitch 3.5 mm, labeled 1…7 Table 5-23 Spare Parts List maxon motor control 5-35 ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.
  • Page 36 • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • maxon motor control 5-36 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.
  • Page 37 EC motor with Hall Sensors & Encoder (J2 / J3 / J4) ....34 maxon motor control Z-37 ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.
  • Page 38 Spare Parts List ............35 maxon motor control Z-38 Document ID: rel4285 ESCON Servo Controller Edition: September 2013 ESCON 50/5 Hardware Reference © 2013 maxon motor. Subject to change without prior notice.
  • Page 39 26 wiring diagrams for DC motors 30 EC motors 33 maxon motor control Z-39 ESCON Servo Controller Document ID: rel4285 ESCON 50/5 Hardware Reference Edition: September 2013 © 2013 maxon motor. Subject to change without prior notice.
  • Page 40 The present document – including all parts thereof – is protected by copyright. Any use (including reproduction, translation, microfilming, and other means of electronic data processing) beyond the narrow restrictions of the copyright law without the prior approval of maxon motor ag, is not permitted and subject to prosecution under the applicable law. maxon motor ag Brünigstrasse 220...

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