Related Manuals for Condair ML Series
Summary of Contents for Condair ML Series
- Page 1 IMPORTANT! Read and save these instructions. This manual to be left with the equipment. INSTALLATION AND OPERATION MANUAL Adiabatic Humidification System Condair MLP US version Humidification and Evaporative Cooling...
- Page 2 EMAIL: na.info@condair.com, WEBSITE: www.condair.com Proprietary Notice This document and the information disclosed herein are proprietary data of Condair Ltd. Neither this document, nor the information contained herein shall be reproduced, used, or disclosed to others without the written authorization of Condair Ltd., except to the extent required for installation, operation or maintenance of the customer's equipment.
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Page 3: Table Of Contents
Contents Introduction Before You Start! General For Your Safety Safety Health & Hygiene Receiving and Storage Inspection Storage and Transportation Site Planning Prior to Starting General Notes on Positioning Experts on Site Product overview General description Model Designation MLP 100/300 Overview MLP 500 Overview MLP 2x800 overview Principal installation diagram... - Page 4 Appendix Siemens Scalence Router (option) Optional Modbus TCP/IP Setpoint Temperature Sensor Electrical Settings in the Humidity Regulator Overview of calibration for conductivity sensors and converters (amplifiers) ML-system - Condair Ltd. Appendix Installation Checklist Commissioning Checklist B.2.1 Pre-Start-Up Checklist B.2.2 Performance Checklist...
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Page 5: Introduction
If you have additional questions, contact your local Condair representative. They will be glad to assist you. General... - Page 6 Keep this manual in a place where it is safe and readily accessible. If the equipment is moved to another location, make sure that the manual is passed on to the new user. If the manual is lost or misplaced, contact your Condair representative for a replacement copy. Language Versions This manual is also available in other languages –...
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Page 7: For Your Safety
All labels, signs and marking applied to the Condair ML adiabatic humidifier must be observed and kept in a readable state. -
Page 8: Health & Hygiene
Water monitoring The quality of water being used in the Condair ML Humidification System should be checked prior to system commissioning and comply with the guidelines in the high pressure pump manual. The Condair ML Humidification System must be monitored for hygiene as part of the maintenance pro- gram. - Page 9 Legionella and E.coli. Please read the pump manual for more information on disinfection. If you are in any doubt about the suitability of water quality, please contact your Condair distributor who will be happy to support you.
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Page 10: Receiving And Storage
Receiving and Storage Inspection All Condair products are shipped F.O.B at the factory. All damage, breakage or loss claims are the respon- sibility of the shipping company. Upon receipt, remove the transit packaging and inspect the components to ensure that no damage has occurred during transit. Inspect the goods as follows: –... -
Page 11: Site Planning
• Position the Condair ML Direct Room Heads in such a way to enable the atomized mist to spread freely. When the mist is prevented from spreading by obstacles (e.g. ceilings, beams, ventilation ducts, airflow, machinery, etc.), turbulences can build up and condensation may occur as a result. -
Page 12: Experts On Site
*Condair uses an industry leading method for measuring bacterial activity in the water; the approved and patented BactiQuant test. This, unique to Condair, field test takes water samples from critical project locations. Thereafter, the bacteriological quality of the water can be read within 30 minutes, and the system can be disinfected if necessary. -
Page 13: Product Overview
Product overview General description The MLP series is a high-pressure pump station for direct room humidification it’s developed by Condair Group AG with focus on reliable and hygienic humidification solutions. The MLP comes in five basic models, MLP 100, 300, 500, 800 and 1000. The number indicates the maximum continuous water outlet (high-pressure) at 943 psi (65 bar). -
Page 14: Model Designation
Model Designation The specification label on the side of the Condair ML adiabatic humidifier shows its model number, year made, serial number, power supply and ratings. The breakdown of the model number is shown in Figure Condair MLP 300 480V/3~... - Page 15 A label with the internal order number and electrical schematic diagram number is placed on the inside of the left-hand cabinet hatch (when facing the front) on the control unit. Figure 3: Label with the internal order number and electrical schematic diagram number XXXXXXX_EN_1905 Condair MLP Product overview...
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Page 16: Mlp 100/300 Overview
Pressure gauge, 0-145 psi (0-10 bar) Pressure transmitter (Option) Pressure gauge, Pressure reduction high-pressure 0-2321 psi (0-160 bar) Thermostat Check valve UV system Check valve Test water tap Motor, high pressure pump Table 1: Legend MLP 100/300 Overview XXXXXXX_EN_1905 Condair MLP Product overview... -
Page 17: Mlp 500 Overview
Pressure gauge, 0-145 psi (0-10 bar) Pressure transmitter (Option) Pressure gauge, Pressure reduction high-pressure 0-2321 psi (0-160 bar) Thermostat Check valve UV system Check valve Test water tap Motor, high pressure pump Table 2: Legend MLP 500 Overview XXXXXXX_EN_1905 Condair MLP Product overview... -
Page 18: Mlp 2X800 Overview
Pressure gauge, 0-145 psi (0-10 bar) Pressure switch Pressure gauge, 0-145 psi (0-10 bar) R1+R2 Pressure reduction Pressure gauge, T1+T2 Thermostat high-pressure 0-2321 psi (0-160 bar) UV system K1+K2 Check valve Test water tap Table 3: Legend MLP 2x800 Overview XXXXXXX_EN_1905 Condair MLP Product overview... -
Page 19: Principal Installation Diagram
Principal installation diagram Power Power Supply Supply Power Water Supply Supply Figure 10: Principal installation diagram XXXXXXX_EN_1905 Condair MLP Product overview... -
Page 20: Inlet Water Quality Requirements
The quality of water being used in the MLP system should be checked prior to system commissioning. Condair A/S recommends that the MLP system be connected to a RO or DI mains water supply. Table 4: Inlet water quality requirements... -
Page 21: Mlp Options List
Status relay Potential-free relays for (ready, running, warning, error). Pulse generator for water meter The water meter is equipped with a pulse emitter which can be linked to tele-reading systems, the PLC and to M-Bus networks. XXXXXXX_EN_1905 Condair MLP Product overview... -
Page 22: Mlp Accessories List
Sends an email if an alarm is triggered in the system and when the alarm is cancelled. Up to 25 recipients. BAS/BMS integration Modbus Displays the operating humidity and alarm status of the system TCP/IP, retrofit kit via a TPC/IP protocol. XXXXXXX_EN_1905 Condair MLP Product overview... -
Page 23: Installation
Observe and comply with all local and national codes dealing with water and electrical installations. Condair does not accept any liability for installation of humidification equipment by unqualified personnel, or the use of equipment/parts that are not authorized by Condair. -
Page 24: Site Requirements And Sizing
Prevention: Always use appropriate lifting device(s), and proper assistance, safety equipment, har- ness prior to lifting or moving any Condair ML equipment. Recommended Tools Condair recommends the following tools for unpacking, measuring, connecting and tightening all things regarding installation. •... -
Page 25: Positioning The Pump Station
Adjust the screws under each leg on the frame so that the pump station and the RO tank (if relevant) can be levelled. Use a bubble level to ensure that the pump station is perfectly level. Figure 11: Adjusting the pump station XXXXXXX_EN_1905 Condair MLP Installation... -
Page 26: Water Connection
Let the water run to drain for at least ten minutes. Shut off the water again and connect MLP to the water supply with the supplied hose (3/4"/59.1" (3/4"/1.5 m)). Condair recommends that the in coming water is tested for bacterial contamination please contact Condair for further information on the subject. -
Page 27: Electrical Installation
Study the system set-up part to get an overview. – The pump station comes with a 3 m rubber coated power cable. – Power consumption and size of pre-fuse can be found chapter with product data XXXXXXX_EN_1905 Condair MLP Installation... -
Page 28: Power Supply Connection
Insert the power supply cable through a suitable free cable gland and lead the cable to the field terminal block, as shown on the picture of the enclosure below. • Follow the appropriate electrical wiring diagram for the actual humidification system and connect the power supply leads to the field terminal block accordingly. XXXXXXX_EN_1905 Condair MLP Installation... -
Page 29: Commissioning
WARNING! The system start-up must be carried out or monitored by persons approved and trained by Condair. Errors in the start-up phase may ultimately result in illness, injury and death of humans.. CAUTION! When fitting water filters, RO membranes, hoses and other components in direct contact with water please, wear sterile gloves or touch only the packing paper to keep the filter bacteria-free. -
Page 30: Inlet Filter
Slowly open the water supply (tap) to the MLP • Bleed the filter by loosening the air-vent screw [1] on the filter top until water leaks continuously. • Retighten the air-vent screw. Figure 14: Air-vent screw, inlet filter XXXXXXX_EN_1905 Condair MLP Commissioning... -
Page 31: Prepare For Pump Flush
Remove plugs and strips from the highpressure hose and lead it to a drain or a bucket. Figure 15: Flushing the pump Before the pump is started for the first time, the controller must be set up. XXXXXXX_EN_1905 Condair MLP Commissioning... -
Page 32: Basic Set-Up Of The Controller
When the rotation control has passed it is possible (by customer’s responsibility) to skip this screen in the future (It can be deselected in screen 1.6). Upon completion of rotation control, press Rotation A technician pin will be required; 197 XXXXXXX_EN_1905 Condair MLP Commissioning... - Page 33 (F1) to continue. Calibrate Screen: Adjusts the viewing angle, so you can stand upright and operate the screen. When calibrating, do not lean forward in order to get a better view. You will not get the desired effect. XXXXXXX_EN_1905 Condair MLP Commissioning...
- Page 34 A section is defined as a humidity sensor and a valve set connected to the controller • Section disabled • Section enabled Selection of user-defined section names. You can use up to 8 characters to define each section. Default is 1-2-3…11-12 XXXXXXX_EN_1905 Condair MLP Commissioning...
- Page 35 1 section – no valve set • Humidity controlled (20-80% RH) • Direct controlled (0-10 V) • % controlled (0-100% • No Logging • Logging selected • Rotation check enabled (1.1.1) • Rotation check disabled (1.1.1) XXXXXXX_EN_1905 Condair MLP Commissioning...
- Page 36 Select MLP size and select 1-4 or 1-8 sections. This selection is pre-set from factory according to the controller hardware. Changing password is only possible with the master password. XXXXXXX_EN_1905 Condair MLP Commissioning...
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Page 37: Pump Flush Procedure
Leave the main switch turned on and the S1 (on/off switch) in off position. This way the system will per- form a flush routine that together with the UV lamp will help keeping the system clean. XXXXXXX_EN_1905 Condair MLP Commissioning... -
Page 38: Operation
All work described in this controller manual may only be carried out by properly trained personnel which is authorised by the customer. If you have questions after reading this documentation, please contact your Condair representative who will be happy to assist you. -
Page 39: Equipment Protection
Remember to enter any comma that may be needed. Any incorrect entry can be deleted using the Backspace button. Once a new value has been entered, press Enter at the bottom right of the image using the numerical keyboard. XXXXXXX_EN_1905 Condair MLP Operation... -
Page 40: Alarm Messages
The water is too hot – above 122°F (50ºC). The system has stopped and must be restarted once the temperature has dropped. Thermal relay error The protective motor switch for the high-pressure pump is disengaged. Engage the relay and try restarting. XXXXXXX_EN_1905 Condair MLP Operation... - Page 41 UV lamp error The UV bulb or ballast is broken. UV lamp soon to be changed Warning 3 weeks prior to UV lamp change / service. UV lamp error too old Replace UV lamp and reset service interval. XXXXXXX_EN_1905 Condair MLP Operation...
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Page 42: Controller Menu
Access to the menu page – the alarm page – the page for other displays and to the page for section 5-8. Changes of set points for the individual section. XXXXXXX_EN_1905 Condair MLP Operation... -
Page 43: Alarms And User Messages
Alarms and user messages All alarms and operational messages are shown, showing the time at which they occurred and the time when the alarm stopped. Please note that the alarm log will be reset after a power cut. XXXXXXX_EN_1905 Condair MLP Operation... -
Page 44: Parameter Change Menu
8.4.3 Settings for section parameters Section parameters for sensor scaling and regula- tor settings These values should be changed by Condair’s technicians only. Hum.Alarm Set the HI and LO. The alarm appears if the humidity becomes lower than the pre-set value in HI or lower than the pre-set value in LO. -
Page 45: Pump
8.4.4 Pump Pump alarm settings These values should be changed by Condair's technicians only. XXXXXXX_EN_1905 Condair MLP Operation... -
Page 46: Conductivity Monitoring, Humidity Logging And Cip (Options)
8.4.5 Conductivity monitoring, humidity logging and CIP (options) 3.10 EC controller set point These values should be changed by Condair's technicians only. 3.10.1 Scaling EC sensors These values should be changed by Condair’s technicians only. 3.11 For detailed description in the logging option, read Condair document TI086. -
Page 47: Weekly Inspection
Water treatment systems such as carbon filter, softener, RO If the inspection reveals any irregularities (e.g. leakage, error indication) or any damaged components take the MLP out of operation. Have a qualified specialist or Condair service technician correct the damage or malfunction. -
Page 48: Maintenance
All maintenance work must be carried out only by well-qualified and trained personnel authorised by the owner. Maintenance and repair of the electrical installation of the Condair MLP must be carried out only by qualified personnel (e.g. electrician) who are aware of possible dangers and implications. -
Page 49: Maintenance Work
Checking of max humidity controller (max hygrostat) Control units Analysis and testing of programming Transfer relay replacement Testing of contact K1 and replacement if necessary Hygiene Extraction of water sample from pump (Bacterie test) Desinfection of the system XXXXXXX_EN_1905 Condair MLP Maintenance... -
Page 50: Preventive Spare Parts Chart
Disinfection, Sanosil HM10 Ag 5% - quart 2300001 12 mo. Disinfection, Sanosil HM10 Ag 5% - Gallon 2587665 12 mo. Test Strips HACH Test Strips 5-in-1 50 strips 2300144 12 mo. Bacteria Testing BAQ Water Testing Kit 155605000 12 mo. XXXXXXX_EN_1905 Condair MLP Maintenance... -
Page 51: Weekly Check List
Weekly check list Service form for weekly monitoring of MLP XXXXXXX_EN_1905 Condair MLP Maintenance... -
Page 52: Troubleshooting
Have faults eliminated by qualified and trained personnel only. Malfunctions caused by the electrical installation must only be repaired by authorised personnel (e.g. electrician). Repair work on the high-pressure pump may only be carried out by your Condair representative’s service technician. -
Page 53: Resetting The Error Indication
Change pump when cause of failure has been established and corrected 9.5.2 Resetting the error indication Press the reset button underneath the touch screen. Note: If the fault has not been eliminated, the error indication reappears after a short while. XXXXXXX_EN_1905 Condair MLP Maintenance... -
Page 54: Malfunction Without Error Indication
Fuse of control unit blown Have an electrician replace fuse of the show anything. control unit. Display or control board defective Have a Condair service technician re- place the display or the control board. XXXXXXX_EN_1905 Condair MLP Maintenance... -
Page 55: Product Data
Product data XXXXXXX_EN_1905 Condair MLP Product data... -
Page 56: Declaration Of Conformity
Declaration of conformity XXXXXXX_EN_1905 Condair MLP Declaration of conformity... -
Page 57: A Appendix
DNS server, alternate DNS server, etc (9). The IP setting is finished now and the communication with the Siemens Scalance S615 should work. Switch back to "Obtain an IP address automatically", after the settings of the Siemens Scalance S615 are done. XXXXXXX_EN_1905 Condair MLP Appendix-A... - Page 58 If the Router is accessed the first time you are prompted to change the password. Select "OK”. The "Account Passwords" window appears. To ensure that Condair technicians have access in case of a fault, set the password as follows: Enter the current User Password: ”admin”...
- Page 59 It can be done the same way as shown before on the pages 1 and 2. IP Address: 192.168.100.20 Subnet Mask: 255.255.255.0 The IP address of the PC is now changed and it‘s possible to connect to the router. XXXXXXX_EN_1905 Condair MLP Appendix-A...
- Page 60 "Continue to this site (Not recom- mended)". The login screen appears. As the password is changed now, please enter: Name: ”admin” Password: ”Condair#1234” Select ”Login”. The setup screen for changing the NAT and Firewall settings appears. Select ”Layer 3” and then ”NAT”.
- Page 61 IP address has to fit to the BMS system (e.g. 10.20.30.5/32). Translated Destination IP Subnet: 192.168.100.220/32 When all the settings have been entered, select ”Create”. Select "Security” then ”Firewall” on this screen. Select the tab ”IP Rules”. Select ”Create”. XXXXXXX_EN_1905 Condair MLP Appendix-A...
- Page 62 The patch cable from the network where the BMS system is connected must now be connected to port P5 on the router. The patch cable from the pump station‘s PLC / switch must be connected to one of the ports P1-P4. The router one is now configured and connected as shown in the drawing below. XXXXXXX_EN_1905 Condair MLP Appendix-A...
- Page 63 DST IP: 10.20.30.1 DST IP: 10.20.30.X 10.20.30.5 Port P1-P4: (Pump X) (Pump 1) 192.168.100.200 SRC IP: SRC IP: 10.20.30.10 10.20.30.10 DST IP: DST IP: 192.168.100.XXX 192.168.100.220 CPU: 192.168.100.220 CPU: 192.168.100.XXX Gateway: 192.168.100.200 Gateway: 192.168.100.200 VLAN1: 192.168.100.0/24 XXXXXXX_EN_1905 Condair MLP Appendix-A...
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Page 64: Optional Modbus Tcp/Ip
Setpoint 10 Integer 40010 Setpoint 11 Integer 40011 Setpoint 12 Integer 40012 Humidity 1 Integer 40013 Humidity 2 Integer 40014 Humidity 3 Integer 40015 Humidity 4 Integer 40016 Humidity 5 Integer 40017 Humidity 6 Integer 40018 XXXXXXX_EN_1905 Condair MLP Appendix-A... - Page 65 EC tank low alarm Boolean 40033.2 Too many pump stopped Boolean 40033.3 Internal setpoint Boolean 40033.4 Not used Boolean 40033.5 Not used Boolean 40033.6 Not used Boolean 40033.7 Not used Boolean 40033.8 Not used Boolean 40033.9 XXXXXXX_EN_1905 Condair MLP Appendix-A...
- Page 66 Not used Boolean 40033.10 Not used Boolean 40033.11 Not used Boolean 40033.12 Not used Boolean 40033.13 Not used Boolean 40033.14 Not used Boolean 40033.15 Not used Boolean 40033.16 XXXXXXX_EN_1905 Condair MLP Appendix-A...
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Page 67: Setpoint
If the humidity level in the room drops below 60% RH, (setpoint - pro. band) the pump will run all the time - Minimum OFF-time (PAU). Note that the running time of the pump changes quicker when the proportional band is lower. --------------------------------------------------------------------------------------------------------------- XXXXXXX_EN_1905 Condair MLP Appendix-A... - Page 68 Period time: 5 min., Setpoint: 80% RH, Pro. band: 20%, Minimum ON-time 0,2 min. If the humidity level is 70% RH, the ON-time for the pump will be: T(on) = 5 x (1 - (70 - 80 + 20)/20) = 5 x (1 - 0,50) = 2,50 min. XXXXXXX_EN_1905 Condair MLP Appendix-A...
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Page 69: Temperature Sensor
Material, M12 socket: Noryl, black Weight: M6 & 1/8": 12 g. 1/4": 21 g. Accessories: 79" (2 m) cable with M12 connector Note: cable colours: 1 = brown; 2 = white; 3 = blue; 4 = black Gasket XXXXXXX_EN_1905 Condair MLP Appendix-A... -
Page 70: Electrical Settings In The Humidity Regulator
Highest reading in display Lowest reading in display 0-10 minutes after switch on LOE is 0.5 V and LO is 5 % RH After 10 minutes LOE changes to 2 V and LO to 20 % RH XXXXXXX_EN_1905 Condair MLP Appendix-A... - Page 71 XXXXXXX_EN_1905 Appendix-A Condair MLP ML – CMR ML nr. 655.010.050...
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Page 72: Overview Of Calibration For Conductivity Sensors And Converters (Amplifiers)
Max limit stop 100 µS Max limit warn 40 µS Min. Limit warn 10 µS Min. Limit stop 0 µS This setting vil give a warning if µS value goes to 40 or 10 µS and newer stop the pump XXXXXXX_EN_1905 Condair MLP Appendix-A... -
Page 73: Ml-System - Condair Ltd
ML-system - Condair Ltd. Monitoring of humidity and status signals: As an option the PLC system can through an integrated website be connected to the customer's computer over TCP/IP so that the client can access a page, that shows the status of the system with monitoring of the current humidity in each section. - Page 74 This can be done through the company's internal Ethernet network – with separate cable or with a laptop directly into the switch. Perhaps, use a router to get going at this address. (It is important here to remember that the PC must be located in the same virtual network as the PLC does). XXXXXXX_EN_1905 Condair MLP Appendix-A...
- Page 75 After entering the correct IP address - the following picture appears. Start by downloading and installing Siemens security certificate (download and follow the onscreen instructions). Then press Enter XXXXXXX_EN_1905 Condair MLP Appendix-A...
- Page 76 Press User Pages in the boxes in left side of the screen Press on the Home Page of the application The website now opens and update. To make future connections easier, make a shortcut for example to your desktop. XXXXXXX_EN_1905 Condair MLP Appendix-A...
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Page 77: B Appendix
… Wire humidification heads according to "ML Heads Installation Guide" manual? Commissioning Checklist The Condair ML humidifier must always be commissioned for the first time by a service technician from your local Condair representative, by a Condair employee, or by personnel who are well trained and authorized by the customer. -
Page 78: Pre-Start-Up Checklist
General data Serial Number: Tag: Model: Capacity: Voltage and Phase: Customer/Job: Condair representative: Customer Address: Pump Location: Site Ambient Conditions Ambient temperature: (Permissible range: 41-95 °F (5-35 °C)) Ambient humidity level: (Permissible range: 5-95% RH, non-condensing) - Page 79 Dedicated external non-fused disconnect switch (if installed) located in vicinity of MLP: Phase-to-phase voltage measurements: Proper grounding: (Green wire must be connected to GND in the supply) All wiring and connectors fastened securely: XXXXXXX_EN_1905 Condair MLP Appendix-B...
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Page 80: Performance Checklist
Please indicate number of Direct Room Humidification Heads per project: ML Solo ML Princess ML Flex System Notes Enter notes and exceptions in the space below. Notes: Commissioned by: Commissioning Date: Company: XXXXXXX_EN_1905 Condair MLP Appendix-B... - Page 81 Notes...
- Page 82 Notes...
- Page 83 Warranty Condair Inc. and/or Condair Ltd. (hereinafter collectively referred to as THE COMPANY), warrant for a period of two years after installation or 30 months from manufacturer’s ship date, whichever date is earlier, that THE COMPANY’s manufactured and assembled products, not otherwise expressly warranted, are free from defects in material and workmanship.
- Page 84 CONSULTING, SALES AND SERVICE: Condair Ltd. 2740 Fenton Road Ottawa, Ontario K1T3T7 Condair Inc. 2700 90th Street Sturtevant, Wisconsin 53177 Email: condair@condair.com Website: www.condair.com...