KIESELMANN GmbH Table of contents T a b l e o f c o n t e n t s 1 General informations .............................. 4 Informations for your safety ............................... 4 Marking of security instructions............................ 4 General designated use .............................. 4 Personnel ..................................... 4 Modifications, spare parts, accessories .......................... 5 General instructions ................................ 5...
We will be at your disposal also after expiration of the warranty. In addition, you will also find all necessary instructions and spare part data for maintenance in this instruction manual. If you don't want to carry out the maintenance by yourself, our KIESELMANN GmbH - service team will naturally be at your disposal.
KIESELMANN GmbH | Operating instruction General informations | 1 1.5 Modifications, spare parts, accessories Unauthorized modifications, additions or conversions which affect the safety of the fitting are not permitted. Safety devices must not be bypassed, removed or made inactive. Only use original spare parts and accessories recommended by the manufacturer.
2 | Safety instructions Operating instruction | KIESELMANN GmbH 2 S a f e t y i n s t r u c t i o n s 2.1 Intended use Straight-way ball cocks are used as a shut-off valve in units of the beverage and food industry, the pharmacy, the biotechnology as well as the chemical industry.
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KIESELMANN GmbH | Operating instruction Safety instructions | 2 CAUTION Before starting the system, the entire pipeline system must be thoroughly cleaned. CAUTION Steps should be taken to ensure that no external forces are exerted on the fitting. 4x2x_SWBV_EN 7 / 24...
KIESELMANN GmbH | Operating instruction Specification | 4 4 S p e c i f i c a t i o n 4.1 Modular system KI-Top control head Feedback unit Stainless steel hood: Transparent hood drive systems pneumatical electrical PDA 90/75...
5 | Function and operation Operating instruction | KIESELMANN GmbH 5 F u n c t i o n a n d o p e r a t i o n 5.1 Description of function Straight-way ball cocks are used as a piggable shut-off valve.
KIESELMANN GmbH | Operating instruction Function and operation | 5 5.2 Control system and position indication Retrofitting to end position feedback for manually operated valves By replacing the hand lever and the catch disc the valve can be retrofitted for end position feedback (proximity switch).
6 | Commissioning, service and maintenance Operating instruction | KIESELMANN GmbH 6 C o m m i s s i o n i n g , s e r v i c e a n d m a i n t e n a n c e 6.1 Commissioning...
KIESELMANN GmbH | Operating instruction Commissioning, service and maintenance | 6 6.2 Service RECOMMENDATION Replacement of seals To achieve optimal maintenance cycles, the following points must be observed! – When replacement of seals, all product-contacting seals should be replaced. –...
7 | Technical data Operating instruction | KIESELMANN GmbH 7 T e c h n i c a l d a t a Model: Straight-way ball valve Valve size: DIN: DN 25 - DN 100 Inch: DN 1“ - DN 4“...
KIESELMANN GmbH | Operating instruction Disassembly and assembly | 8 8 D i s a s s e m b l y a n d a s s e m b l y 8.1 Disassembly NOTICE All threaded joint have right-hand thread.
8 | Disassembly and assembly Operating instruction | KIESELMANN GmbH 8.2 Assembly • Before installation, thoroughly clean and slightly lubricate mounting areas and running sur- faces. • Assemble in reverse order. NOTICE Instructions d'installation Mount the sealing package (7/8/9) in the sequence shown under view.
KIESELMANN GmbH | Operating instruction Drawings and dimensions | 9 9 D r a w i n g s a n d d i m e n s i o n s 9.1 Control units Control head KI-TOP Position indication...
10 | Wearing parts Operating instruction | KIESELMANN GmbH 1 0 W e a r i n g p a r t s 10.1 Wear parts kit Wear parts kit Pos. (6)-(10), (12), (13), (14), (M) NBR/PTFE EPDM/PTFE VITON/PTFE 25 - 100...
11 | Classification Operating instruction | KIESELMANN GmbH 1 1 C l a s s i f i c a t i o n 11.1 Structure of Order Number Control system External surface Separator - Material of seals - Construction modification...
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KIESELMANN GmbH | Operating instruction Classification | 11 4x2x xxx xxx-xxx Nominal diameter Pos. 4 Pos. 5 Pos. 6 OD Pos. 4 Pos. 5 Pos. 6 DN 100 OD 4 " Sealing material / construction modification 4x2x xxx xxx -xxx Sealing material - in product contact: EPDM;...
12 | Appendix Operating instruction | KIESELMANN GmbH 1 2 A p p e n d i x 12.1 Declaration of incorporation Declaration of incorporation Translation of the original Manufacturer / authorised representative: KIESELMANN GmbH Paul-Kieselmann-Str. 4-10 75438 Knittlingen Germany...
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