Promotech PRO 5 PB Operator's Manual

Pipe bevelling machine

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OPERATOR'S MANUAL
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PIPE BEVELLING MACHINE
ul. Elewatorska 23/1, 15-620 Białystok, Poland
Phone: +48 85 678-34-00, Fax: +48 85 651-15-31
www.promotech.eu
e-mail:
office@promotech.eu

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Summary of Contents for Promotech PRO 5 PB

  • Page 1 OPERATOR’S MANUAL PIPE BEVELLING MACHINE ul. Elewatorska 23/1, 15-620 Białystok, Poland Phone: +48 85 678-34-00, Fax: +48 85 651-15-31 www.promotech.eu e-mail: office@promotech.eu...
  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Equipment included ....................5 1.4. Design ........................6 2. SAFETY PRECAUTIONS ....................7 3. STARTUP AND OPERATION ................... 9 3.1. Installing the jaw blocks and tool bits ................. 9 3.2.
  • Page 3: General Information

    1. GENERAL INFORMATION 1.1. Application The PRO 5 PB / PBE / PBC is a pipe bevelling machine designed to mill edges of pipes made of carbon and stainless steel, aluminum alloys, and copper-nickels. Depending on the tool bit used, the machine can perform external bevelling, J-bevelling, internal calibration, and facing pipes from inside diameters of 32 mm (1.26’’) to outside...
  • Page 4 PRO 5 PB/PBE/PBC 380 mm (15’’) 232 mm (9’’) 232 mm (9’’) 433 mm (17’’) This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 5: Equipment Included

    5 mm hex wrench 1 unit 4 mm hex wrench with handle 1 unit 3 mm hex wrench with ball end 1 unit Operator’s Manual 1 unit This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 6: Design

    Torque adjustment dial Gear switch Fig. 1. View of PRO 5 PB and of PBE electric motor and PBC cordless electric motor This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 7: Safety Precautions

    Fig. 1. Using left rotation (rotation direction switch set to the opposite position) may damage the machine. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 8 28. Remove from the worksite and store in a secure and dry location when not in use, previously removing the tool bits from sockets. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 9: Startup And Operation

    3 with the 4 mm hex wrench. The entire pressing surface of the screw must be in full contact with the tool bit. Fig. 2. Installing the jaw blocks and tool bits This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 10: Installing (Removing) The Mandrel And Adjusting The Clearance

    (1, Fig. 3) by at least one turn. Then, rotate the spoke handles to the left to disengage the mandrel from the machine. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 11: Installing The Motor

    2, and tighten the clamping ring with the 6 mm hex wrench (7). Finally, set the rotation direction switch to the position shown in Fig. 1. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 12: Clamping The Machine Into The Pipe

    13 mm socket wrench. The jaw blocks must be installed beyond the end preparation location 3. Fig. 5. Clamping the machine into the pipe This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 13: Preparing The Air (For Machine With Air Motor)

    (Fig. 6) or 2 mm (0.08’’) per one complete turn of the spoke handles. Feed direction 0.11 mm (0.004’’) Fig. 6. View of the feed indicator This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 14 Use petroleum ether to clean the pipe from excess coolant. Clean the machine with a cotton cloth without using any agents. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 15: Troubleshooting The Electric Motor

    To see the charge level, press the LED activation button and check the LED. If the battery is discharged completely, charge the battery or replace to a fully charged. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 16: Replacing The Spindle Disk

    Use the 5 mm hex wrench (1, Fig. 8) and remove the spindle disk (2). Then, install the new disk (3) onto the pin 4 and tighten with the same screws. Fig. 8. Replacing the spindle disk This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 17: Facing And Bevelling At The Same Time

    Short or long tool bit Short tool bit Short tool bit Fig. 9. Positioning the facing tool bit and a short or long bevelling tool bit This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 18: Accessories

    * for diameters over 56 mm, if works together with 0° facing tool bit ** for diameters under 83 mm, if works together with 0° facing tool bit This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 19 (for diameters over 56 mm) 15° internal calibration tool bit J10-R6 NOZ-000058 10° J-bevelling tool bit J15-R2 NOZ-000057 15° J-bevelling tool bit J20-R8 NOZ-000059 20° J-bevelling tool bit This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 20: Tool Bits For Stainless Steel

    * for diameters over 56 mm, if works together with 0° facing tool bit ** for diameters under 83 mm, if works together with 0° facing tool bit This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 21: Cutting Fluid

    4.4. Electric motor Part number: SLN-000176 (230 V) 4.5. Electric motor attachment set Required for connecting the electric motor with the machine. Part number: ZST-0472-11-00-00-1 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 22: Air Motor

    4.7. Air preparation unit Part number (filter, regulator, lubricator): ZST-000021 4.8. 75 mm spindle disk Facilitates working in places hard to reach. Part number: TRC-0472-12-00-00-0 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 23: 140 Mm Spindle Disk Set

    (3, Fig. 2) with the 4 mm hex wrench. Pipe inside diameter Jaw block with 140 mm spindle disk set number [mm] [inch] 104.4–116.6 4.11–4.59 113.6–125.8 4.47–4.95 122.8–133 4.83–5.24 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 24: Ratchet Wrench

    Allows performing the feed instead of the spoke handles. Part number: KLC-000045 To remove the feed disk and use the ratchet wrench, unscrew two screws with the 4 mm hex wrench. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 25: Small Expanding Mandrel

    Next, install the new mandrel into the machine (2, 3, 4, 5, Fig. 3). 4.12. Cordless electric motor Part number: WRT-000021 (includes two 5.2-Ah batteries) This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 26: Cordless Electric Motor Attachment Set

    4.15. Battery charger Allows recharging the battery from either 230-V or 120-V power source. Part number: LDW-000008 (230 V CEE) LDW-000010 (120 V UK) This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 27: Declarations Of Conformity

     EN ISO 12100 and satisfies safety regulations of the guideline 2006/42/EC. Bialystok, 7 April 2014 ___________________________ Marek Siergiej This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 28  EN 55014  EN ISO 12100 and satisfies safety regulations of the guidelines: 2004/108/EC, 2006/95/EC, 2006/42/EC. Bialystok, 7 April 2014 ___________________________ Marek Siergiej This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 29  EN ISO 12100 and satisfies safety regulations of the guideline 2006/42/EC. Bialystok, 31 May 2016 ___________________________ Marek Siergiej This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 30: Quality Certificate

    PRO 5 PB/PBE/PBC 6. QUALITY CERTIFICATE Machine control card PRO 5 PB/PBE/PBC PIPE BEVELLING MACHINE Serial number ................Quality control ..........Adjustments, inspections Quality control ..........This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 31: Warranty Card

    WARRANTY CARD No..................in the name of Manufacturer warrants the PRO 5 PB/PBE/PBC Pipe Bevelling Machine to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale.

This manual is also suitable for:

Pro 5 pbcPro 5 pbe

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