Burkert 8022 Series Operating Instructions Manual
Flow transmitter / pulse divider
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Summary of Contents for Burkert 8022 Series
- Page 1 Type 8022 Flow Transmitter / Pulse divider Durchflusstransmitter / Impulsteiler Transmetteur de débit / Diviseur d’impulsions Operating Instructions (from device Version 2) Bedienungsanleitung (ab Geräte-Version 2) Manuel d‘utilisation (à partir de la version 2 de l'appareil)
- Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques. © Bürkert SAS, 2011-2016 Operating Instructions 1603/03_EU-ML 00809506 Original FR...
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Page 3: Table Of Contents
Type 8022 Operating instructiOns ................................3 1.1 symbols used ..................................3 1.2 Definition of the term "device" ............................3 intenDeD use ....................................4 Basic safety instructiOns ..............................5 general infOrmatiOn ................................6 4.1 manufacturer’s address and international contact addresses ..............6 4.2 Warranty conditions ................................6 4.3 information on the internet ...............................6 DescriptiOn .......................................7 general description ................................7 5.1 combined sensor ..................................7 5.2 Description of the name plate ............................7 5.3 technical Data ....................................8 6.1 conformity to standards and directives ........................8 6.2 Operating conditions ................................8 6.3 mechanical data . - Page 4 Type 8022 9.4 Operation as a pulse divider ............................14 9.5 Operating levels ...................................14 9.5.1 Switching between the operating levels ..................15 main menu of the configuration level ........................16 9.6 9.6.1 Unit – Setting the unit for the flow rate ..................16 9.6.2 InP (Input) – Entering the K factor of the fitting or selecting a preset K factor ...17 9.6.3 Out (Output) – Setting the output signal ................19 9.6.4 dAtA (Data) – U ploading and downloading the device settings ........20 maintenance, trOuBleshOOting ..........................21 10.1 maintenance work ................................21 10.2 error messages ...................................21 10.3 Default values ..................................21 spare parts / accessOries .............................22 packaging anD transpOrt ...............................22 stOrage .
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Page 5: Operating Instructions
Type 8022 OperatingInstructions Operating instructiOns The Operating Instructions describe the entire life cycle of the device. Keep these instructions in a location which is easily accessible to every user, and make these instructions available to every new owner of the device. the Operating instructions manual contains important safety information. Read the complete Operating Instructions. Pay special attention to the chapters Basic Safety Instructions and Intended Use. ▶ Read the complete Operating Instructions. 1.1 symbols used Caution! Warns of a possible danger! ▶ Failure to observe this warning may result in a moderate or minor injury. notE Warns of damage to property! ▶ Failure to observe the warning may result in damage to the device or the equipment. Indicates important additional information, tips and recommendations. refers to information in these Operating Instructions or in other documentation. ▶ Indicates an instruction to be carried out to avoid a danger, a warning or a possible risk. → Indicates a procedure to be carried out. Indicates the result of a specific instruction. 1.2 Definition of the term "device" In these Operating Instructions, the term "device" always refers to the flow transmitter type 8022 or the pulse divider type 8022. English... -
Page 6: Intended Use
Type 8022 IntendedUse intenDeD use use of this device that does not comply with the Operating instructions could present risks to people, nearby installations and the environment. the flow transmitter type 8022, associated to a Bürkert flow sensor, converts the frequency signal gen- erated by the flow sensor into an analogue 4-20 ma current signal. the pulse divider type 8022, associated to a Bürkert flow sensor, converts the frequency signal gen- erated by the flow sensor into an adjustable frequency signal. ▶ The device is designed for use in industrial environments. ▶ Use the device in compliance with the characteristics and commissioning and use conditions specified in the contractual documents and in the Operating Instructions. ▶ Do not use the device for security applications. ▶ Do not use the device outdoors. ▶ Protect the device against electromagnetic interference and ultraviolet rays. ▶ Use the device only if in perfect working order. ▶ Requirements for the safe and proper operation of the device are proper transport, storage and installation, as well as careful operation and maintenance. ▶ Only use the device as intended. English... -
Page 7: Basic Safety Instructions
Type 8022 BasicSafetyInstructions Basic safety instructiOns These safety instructions do not make allowance for any • contingencies and events which may arise during the installation, operation and maintenance of the devices. • local safety regulations – the operator is responsible for observing these regulations, also with reference to the installation personnel. Various dangerous situations To avoid injury take care: ▶ not to use the device in explosive atmospheres. ▶ not to use the device in an environment incompatible with the materials it is made of. ▶ not to subject the device to mechanical loads (e.g. by placing objects on top of it or by using it as a step). ▶ not to make any modifications to the device. ▶ to prevent any unintentional power supply switch-on. ▶ to ensure that installation and maintenance work are carried out by qualified, authorised personnel in posses- sion of the appropriate tools. ▶ to guarantee a defined or controlled restarting of the process, after a power supply interruption. ▶ to observe the general technical rules when installing and using the device. notE electrostatic sensitive components/modules! The device contains electronic components, which react sensitively to electrostatic discharge (ESD). Contact with electrostatically charged persons or objects is hazardous to these components. In the worst case scenario, they will be destroyed immediately or will fail after start-up. ▶ Observe the requirements in accordance with EN 61340-5-1 to minimize and even avoid the possibility of damage caused by a sudden electrostatic discharge! ▶ Also, ensure that you do not touch electronic components when the power supply voltage is present! English... -
Page 8: General Information
Type 8022 GeneralInformation general infOrmatiOn 4.1 manufacturer’s address and international contact addresses To contact the manufacturer of the device, use following address: Bürkert SAS Rue du Giessen BP 21 F-67220 TRIEMBACH-AU-VAL You may also contact your local Bürkert sales office. The addresses of our international sales offices are available on the internet at: www.burkert.com 4.2 Warranty conditions The condition governing the legal warranty is the conforming use of the device in observance of the operating condi- tions specified in this manual. 4.3 information on the internet The Operating Instructions and data sheets for type 8022 can be found on the Internet at: www.burkert.com English... -
Page 9: Description
Type 8022 Description DescriptiOn 5.1 general description The device, when it is combined with a flow sensor, operates either as a flow transmitter thanks to a 4-20 mA current output, or as a pulse divider thanks to a transistor output. By default, the device operates as a flow transmitter. • When operating as a flow transmitter, the 8022 converts the frequency signal generated by the combined Bürkert flow sensor into an analogue 4-20 mA current signal (2-wire connection). • When operating as a pulse divider, the 8022 converts the frequency signal generated by the combined Bürkert flow sensor into an adjustable frequency signal (3-wire connection). The device may be fitted with a display and configuration unit. The display and configuration unit makes it possible to: • change the operating mode into pulse divider. • configure the device. 5.2 combined sensor • The flow transmitter type 8022 must be combined to a Bürkert flow sensor with a transistor output, in the Low Power version of the following types: 8020, 8030, 8070, SE30. • The pulse divider type 8022 must be combined to a Bürkert flow sensor with a transistor output of the types 8020, 8030, 8070, SE30. 5.3 Description of the name plate 1. Type of the device 8022 12-30V... 2. Operating voltage 4-20mA/Pulse Vers. 2 Tamb -10°...+60°C Pmax. 3.2W 3. Available outputs S-N:2000 4. Maximum power consumption... -
Page 10: Technical Data
Type 8022 TechnicalData technical Data 6.1 conformity to standards and directives The device conforms to the CE directives through the following standards: • EMC: EN 61000-6-1, EN 61000-6-3 The UL devices (identified by the logo ), for the United States and Canada, also comply with the fol- lowing standards: • UL 61010-1 • CAN/CSA-C22.2 n° 61010-1 6.2 Operating conditions Ambient temperature (operating) -10...+60 °C Protection class IP65 according to EN 60529, if the following conditions are respected: • Cable gland wired or blanked-off, or female connector plugged-in and tightened • Nut of the cable gland tightened with a torque of 1 N·m ± 20 % (0,74 lbf·ft ± 20 %). • Housing closed and screw tightened with a torque of 0,3 N·m ± 20 % (0,22 lbf·ft ± 20 %), or display and configuration unit plugged on the device and screw tightened with a torque of 0,3 N·m ± 20 % (0,22 lbf·ft ± 20 %) at the factory. Combined flow sensor • Flow transmitter • Bürkert flow sensor with a transistor output, in the Low Power version of the types 8020, 8030, 8070, SE30. • Pulse divider • Bürkert flow sensor with a transistor output, of the types 8020, 8030, 8070, SE30. -
Page 11: Electrical Data
Type 8022 TechnicalData 6.4 electrical data Electrical connection • 4-pin terminal strip, 1.5 mm max. wire section, 6 - 7 mm cable diameter • M12 male fixed connector Voltage supply, 12...+30 V DC • filtered and regulated • SELV circuit at a non dangerous energy level • tolerance : ±10% • residual ripple : < 5% Frequency input 1-600 Hz, sensor supply voltage approximately V+ - 1 V 4-20 mA output • Uncertainty of the output value • ±1,5% of the full scale • Min. voltage drop at the device terminals • < 10 V at 20 mA • Loop impedance • max. 100 W at 12 VDC, max. 700 W at 24 VDC, max. 1000 W at 30 VDC Transistor output NPN or PNP, 50 mA max. current, frequency up to 600 Hz • Uncertainty of the output value • ±1% of the measured value Maximum power consumption • Operating as a flow transmitter (4-20 mA... -
Page 12: Assembly, Installation
Type 8022 Assembly,Installation assemBly, installatiOn 7.1 assembly of the device Fig. 1 shows how the device is screwed to the sensor. notE for the fault-free operation of the device observe the following during installation: ▶ When screwing to the sensor, ensure the seal is seated correctly. ▶ Torque the screw to a value between 0.2 and 0.3 N·m (between 0,15 and 0,22 lbf·ft), in order not to damage the housing. With a damaged housing, correct operation of the device cannot be guaranteed. Fig. 2 : Installing the device on the sensor English... -
Page 13: Electrical Wiring
Type 8022 Assembly,Installation 7.2 electrical wiring The electrical connection of the device is made on a terminal strip via cable gland, or an M12 male fixed connector. terminal assignment 12 - 30 V DC Fig. 3 : Terminal assignment of a version with cable gland pin assignment 12 - 30 V DC Fig. 4 : Pin assignment of the M12 male fixed connector → Wire: • either the current output for an operation as a flow transmitter, • or the transistor output for an operation as a pulse divider. 7.2.1 connection as a flow transmitter For an operation as a flow transmitter, wire the 4-20 mA current output with 2 wires, as described in Fig. 5. -
Page 14: Connection As A Pulse Divider
Type 8022 Assembly,Installation 7.2.2 connection as a pulse divider For an operation as a pulse divider, wire the transistor output with 3 wires, as described in Fig. 6. The transistor output can be wired in NPN or in PNP mode with 3 wires. 8022 e.g. plc 12 - 30 V Dc connection in npn mode 8022 e.g. plc 12 - 30 V Dc connection in npn mode Fig. 6 : Connection of the transistor output of the pulse divider cOmmissiOning notE ▶ Only power on the device when the cover is closed. ▶ Switch off the device before removing the display and configuration unit. English... -
Page 15: Adjustment
Type 8022 Adjustment aDjustment 9.1 Display and control keys notE the device is not tight when the display and configuration unit is removed. ▶ Screw the cover with order code 670549 on the device as soon as the display and configuration unit is removed. The display and configuration unit is only required to indicate the flow rate or to configure the device. It can be removed after the settings have been made if you do not want to display the measured flow rate. Status display: LC display with check mark = active Unit of flow rate without check mark = not active K factor Unit of output value Process Value Upper/Lower limit (High/Low) 4-character display Control keys: Keys for selection, input and confirmation (see chapter 9.2 Control key functions) Fig. 7 : Display and control keys 9.2 control key functions Their function with regards to the operating level is described in the following table. Operating level (see chapter 9.5 Operating levels) Level 1: Switching over the display value from:... -
Page 16: Operation As A Flow Transmitter
Type 8022 Adjustment 9.3 Operation as a flow transmitter When operating as a flow transmitter, the frequency value of the sensor is converted into a 4-20 mA signal. setting: → Set the K factor of the fitting used (see Operating Instructions of the fitting used). → Always set the K factor in the pulse/liter unit. → Associate the 4-20 mA signal with a flow rate range using the upper and lower limits. 9.4 Operation as a pulse divider When operating as a pulse divider, a pulse is sent out on the transistor output each time the set volume has been counted. The frequency value of the sensor is converted via the K factor and the volume set for a pulse. setting: → Set the K factor of the fitting used (see Operating Instructions of the fitting used). → Set the volume for each pulse sent out on the NPN and PNP outputs. The K factor is always set in the unit pulse/liter whatever the setting in the parameter Unit. 9.5 Operating levels For operating the flow transmitter / pulse divider there are 2 levels available: the Read level and the configuration level. level 1: r ead level When the device is switched on, it is at the Read level. The flow rate measured by the connected sensor is indicated. A t this level use the arrow keys to successively read different values and define which of them stays displayed. The values differ depending whether the device is operating as a flow transmitter or a pulse divider. flow transmitter pulse divider l / m Flow rate in liters/minute 25.5 l / m... -
Page 17: Switching Between The Operating Levels
Type 8022 Adjustment level 2: configuration level At this level, the settings for the device are made. Unit = s et the unit for the flow rate InP / Input = set the K factor of the fitting used Out / Output = set the output signal dAtA / Data = transfer of data from/to display and configuration unit End = e nd configuration Go back to Read level Fig. 9 : Level 2: Define the settings 9.5.1 switching between the operating levels When the device is switched on, it is at the Read level. → Press and hold the ENTER key (3 seconds) to switch to the configuration level. → Confirm End in the main menu loop using the ENTER key to return to the Read level. level 1: read level level 2: configuration level l / m > 3 s (long) 25.5... -
Page 18: Main Menu Of The Configuration Level
Type 8022 Adjustment 9.6 main menu of the configuration level → Press and hold the ENTER key (3 s) to access the configuration level. The following settings are possible: Unit = set the unit for the flow rate, see chapter 9.6.1 InP / Input = set the K factor of the fitting used, see chapter 9.6.2 Out / Output = set the output signal, see chapter 9.6.3 dAtA / Data = transfer of data from/to the display and configuration unit, see chapter 9.6.4 Leaving the configuration level: End = e nd the settings and go back to the Read level by pressing the ENTER key when End is displayed. 9.6.1 Unit – setting the unit for the flow rate In this parameter, set the unit the measured flow rate is displayed in and in which the limits of the flow rate range associated to the 4-20 mA output are defined. When changing the unit (e.g. from liters to gallons), also change the current output limits. Setting in the parameter: Liters/second l / s Liters/minute l / m l / h Liters/hour Cubic meters/minute / m Cubic meters/hour / h g / s US gallons/second US gallons/minute g / m US gallons/hour g / s Status display changes to "active". -
Page 19: Inp (Input) - Entering The K Factor Of The Fitting Or Selecting A Preset K Factor
Type 8022 Adjustment 9.6.2 InP (Input) – entering the K factor of the fitting or selecting a preset K factor entering the value of the k factor: → Go to the InP parameter and confirm. → Go to the FrEE parameter and confirm. → Enter the K factor of the fitting used, in pulses/liter. Refer to the Operating Instructions of the fitting used for the value of the K factor (for example type S020, S030, S070 or S077). → Confirm the set K factor: the device uses the entered K factor. selecting a preset k factor (available from “Version 2” of the device. refer to the name plate): The K factor values of the fittings S020, S030, S070 and S077 are preset in the device. If you use Instructions for selecting the correct preset K factor → • a fitting type S020 with a sensor Go to the InP parameter and confirm. type 8020 → Go to the menu 8020 and confirm. → Go to the fitting model, for example SAdd if you use a saddle, and confirm. → Go to the material the fitting is made of and confirm. → Go to the DN of the fitting. Confirm: the preset K factor is displayed. Check that the displayed K factor is the same as the one indicated in the Operating Instructions of the fitting used. → Confirm. The status display changes to “active”. The preset K factor is used by the device. → • a fitting type S030 with a sensor Go to the InP parameter and confirm. - Page 20 Type 8022 Adjustment Parameters available from a “Version 2” of the device. Refer to the name plate of the device. Enter the K factor * Order of value input: 1. S elect the decimal point place (each time the key is pressed: one position to the left) 2. S et numerical values K factor, see Operating instructions of the fitting used if you use a fitting s020 (with a Select fitting model sensor 8020) T-fitting Saddle Welding tab or fusion spigot Screw-on if you use a fitting s030 (with a sensor 8030 or se30) Select material Metal (stainless steel or brass) PVDF if you use a fitting s070 or s077 (with a sensor Select fitting diameter ** 8070 or se30) DN06...
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Page 21: Out (Output) - Setting The Output Signal
Type 8022 Adjustment 9.6.3 Out (Output) – setting the output signal In this parameter, define whether the device is to work as a flow transmitter or a pulse divider. setting as flow transmitter (4 - 20 mA): When changing the unit (e.g. from liters to gallons) the limit values for the current output are not con- verted automatically → Set the lower and upper limit values for the flow rate range associated to the 4-20 mA output, in the unit set within the UNIT parameter. The lower limit value is marked by an L (low) on the display and the upper limit value by an H (high). setting as pulse divider (Freq): → Set the volume, in the displayed unit, for each pulse emitted on the NPN and PNP outputs. Setting in the parameter: Status display changes to "active" select set the flow rate range * flow Lower limit value Upper limit value transmitter L = low H = high select pulse divider set the volume pro pulse, in the displayed unit * * Order of value input: 1. S elect the decimal point place (each time the key is pressed: one position to the left) 2. S et numerical values... -
Page 22: Data (Data) - U Ploading And Downloading The Device Settings
Type 8022 Adjustment 9.6.4 dAtA (Data) – u ploading and downloading the device settings This function is available from the "Version 2" of the device. Refer to the name plate of the device. The parameter makes it possible to transfer the device settings from one device to another by means of the display and configuration unit. Access the parameter: transfer from the device to the display and con- Cancel figuration unit rdy = d ata has been transferred Confirm transfer from the display and configuration unit to the device Err = d ata transfer not possible Fig. 14 : Data – Transfer of data from/to display and configuration unit upload (uPLd): When uploading, the device settings are transferred to the display and configuration unit. -
Page 23: Maintenance, Troubleshooting
Type 8022 Maintenance,Troubleshooting maintenance, trOuBleshOOting 10.1 maintenance work The device is maintenance-free when operated according to these Operating Instructions. 10.2 error messages Error messages are only displayed at the Read level. They are shown alternately (flashing) with the process value. error cause troubleshooting ERR1 Value cannot be displayed • Change the fow rate unit (e.g. value too high). (see chapter 9.6.1 Unit – Setting the unit for the flow rate). ERR2 Input frequency of sensor higher than 600 Hz. • Use a suitable sensor. ERR3 Calculated output current not within range of • Correctly set the flow rate range associated to 4-20 mA or K factor = 0. the 4-20 mA current output. • Use a different sensor and/or correctly set the K factor of the fitting used. ERR4 Limit values of the flow rate range associated to Correctly set the values. the 4-20 mA current output not correct (Low > High). ERR5 The K factor times the set volume (converted in • Check the set K factor. -
Page 24: Spare Parts / Accessories
Type 8022 Spareparts/Accessories spare parts / accessOries spare part /accessory Order code Display and configuration unit 562 876 Transparent cover, with screw and seal (for operating without display and configuration 670 549 unit) 4-pin M12 female right-angle connector 784 301 918 038 4-pin M12 female connector moulded on 5-m long cable Tab. 4 : Ordering table of spare parts and accessories pacKaging anD transpOrt notE transport damage! Inadequately protected equipment may be damaged during transport. • During transportation protect the device against moisture and dirt in shock-resistant packaging. • Do not allow the temperature to exceed or drop below the permitted storage temperature. stOrage notE incorrect storage may damage the device. • Store the device in a dry and dust-free location! • Storage temperature. -20 … 65 °C. DispOsal →... - Page 25 Type 8022 English...
- Page 26 Type 8022 Spareparts/Accessories English...
- Page 28 www.burkert.com...
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