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TABLE OF CONTENTS
Pare
Foreword.... ....................................................................................................
2
Part ONE-POWER PLANT
CHAPTER I-GENERAL ENGINE REPAIR
Section
I"nge
1 Trouble Shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
2 Engine Tune-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
3 Engine Removal and Installation ................ "
10
4
Intake and Exhaust Manifolds. . . . . . . . . . . . . . . . . . ..
15
5 Rocker Mechanism, Cylinder Head, Valves, Valve
Lash Adjustment, and Valve Timing ........... "
15
6 Camshaft Sprocket, Camshaft, and Camshaft Bearings 21
Section
I'a"e
7 Flywheel, Crankshaft, Main Bearings, and Connecting
Rod Bearings ............................... "
22
8 Oil Pan, Oil Filter, and Oil Pump and Pressure
Relief Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
26
9 Cylinder Block, Pistons, Piston Rings, and Connecting
Rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
27
10 Exhaust System ............................... "
29
CHAPTER 1I-6-CYLINDER 223 CUBIC INCH (EBR, EBS, AND EBT) ENGINES
1 Manifolds......................................
30
5 Camshaft Sprocket, Camshaft, and Bearings ..... "
36
2 Cylinder Head and Valves ...................... "
31
6 Flywheel, Crankshaft, and Bearings. . . . . . . . . . . . . ..
37
3 Oil Pan and Oil Pump and Pressure Relief Valve. . ..
33
7 Connecting Rods, Pistons, Pins and Rings ........ "
39
4 Crankshaft Damper, Cylinder Front Cover, and Oil
8 Exhaust System ............................... "
40
Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
34
CHAPTER III-8-CYLINDER 239 (EBV AND EBW) AND 256 (EBZ) CUBIC INCH ENGINES
1 Manifolds......................................
43
2 Cylinder Head and Valves ...................... "
44
3 Oil Pan and Oil Pump and Pressure Relief Valve. ..
47
4 Crankshaft Pulley, Engine Front Support Bracket,
Cylinder Front Cover and Oil Seal ............. "
48
5 Camshaft Sprocket, Camshaft, and Bearings ...... "
50
6 Flywheel, Crankshaft, and Bearings ............. "
52
7 Connecting Rods, Pistons, Pins, and Rings. . . . . . . ..
54
8 Exhaust System... . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
56
CHAPTER IV-8-CYLINDER 279 (EAL) AND 317 (EAM) CUBIC INCH ENGINES
1 Manifolds......................................
57
2 Cylinder Head and Valves ...................... "
58
3 Oil Pan and Oil Pump and Pressure Relief Valve .. "
61
4 Crankshaft Damper and Cylinder Front Cover. . . . ..
62
5 Camshaft Sprocket, Camshaft, and Bearings. . . . . . ..
63
6 Flywheel, Crankshaft and Bearings. . . . . . . . . . . . . . ..
65
7 Connecting Rods, Pistons, Pins, and Rings ....... "
67
8 Exhaust System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
69
CHAPTER V-IGNITION, FUEL, AND COOLING SYSTEMS
1 Ignition ...................................... "
70
2 Distributor Minor Repair and Adjustments... . . . . ..
75
3 Distributor Overhaul. . . . . . . . . . . . . . . . . . . . . . . . . . ..
77
4 Carburetor Operation and Adjustments .......... "
83
5 Carburetor Overhaul-223 Cubic Inch Engine. . . . ..
89
6 Carburetor Overhaul- 239 Cubic Inch Engine. . . . ..
93
7 Carburetor Overhaul-256, 279, or 317 Cubic Inch
Engine ..................................... "
95
8 Fuel Tanks and Lines .......................... "
98
9 Fuel Pumps, Vacuum Boosters, and Fuel Filter ... "
99
10
Governors ...................................... 102
11
Fans and Belts ................................ " 104
12
Water Pumps ................................. " 105
13
Cooling System-Radiator, Hose, and Thermostat .. 108
Part TWO-CIIASSIS
CHAPTER I-CLUTCH, TRANSMISSIONS, AND GEARSHIFT LINKAGE
1 Trouble Shooting .............................. " 112
2 Clutch ......................................... 113
3 Transmission Cleaning and Inspection. . . . . . . . . . . .. 116
4 3-Speed Transmissions. . . . . . . . . . . . . . . . . . . . . . . . . .. 117
54-Speed Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . .. 122
6 Light-Duty 5-Speed Transmissions ................ 126
7 Heavy-Duty 5-Speed Transmissions ............... 131
8 3-Speed Auxiliary Transmission ................... 136
9 Gear Shift Linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 141
CHAPTER II-OVERDRIVE
1 Operating Principles-Mechanical. ................ 142
3 Trouble Shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 145
2 Operating Principles-Electrical. .................. 144
4 OverhauL ...................................... 147
CHAPTER III-POWER STEERING
1 Construction and Operation. . . . . . . . . . . . . . . . . . . . .. 151
3 OverhauL ...................................... 162
2 Inspection and Trouble Shooting .................. 158
CHAPTER IV-RUNNING GEAR
1 Trouble Shooting. . . . . . . . . . .. ................... 170
2 Wheel Alignment .............................. " 172
3 Frames ........................................ 174
4 Front Axles. . . . . . . . . . . . . . . . . . .. ................ 176
5 Springs........................................ 179
6 Shock Absorbers ................................ 180
7 Steering Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 181
8 Steering Linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 183
9 Wheels and Tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 185
10 Hubs and Bearings .............................. 191
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