Ford F Series Manual
  1. Manuals
  2. Brands
  3. Ford Manuals
  4. Automobile
  5. F-Series
  6. Manual

Ford F Series Manual

Hide thumbs Also See for F Series:

Advertisement

Table of Contents

Before driving
Starting and driving
Servicing
All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording
or by any information storage and retrieval system or translation in whole or part is not permitted without
written authorisation from Ford Motor Company of Southern Africa (manufacturing) (Pty) Ltd.
Copyright © 2003 Ford Motor Company of Southern Africa (manufacturing) (Pty) Ltd.
Part No. 5U39-120609-AA
Contents
2
7
20
43
57
61
87
109
143
149

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the F Series and is the answer not in the manual?

Questions and answers

Related Manuals for Ford F Series

Summary of Contents for Ford F Series

  • Page 1: Table Of Contents

    Ford Motor Company of Southern Africa (manufacturing) (Pty) Ltd. Copyright © 2003 Ford Motor Company of Southern Africa (manufacturing) (Pty) Ltd.

  • Page 2: Instrumentation

    Instrumentation Turn signal and Audio system Audio System wiper/washer control (pg. 27) (pg. 24) (pg. 30, 31) (pg. 39) Auxiliary power point (pg. 21) (pg. 18) 4WD selector* (pg. 18) (pg. 85) Climate control system (pg. 19) (pg. 22) * where fitted...
  • Page 3 Instrumentation Instrument cluster (pg. 9) Cruise control* Automatic (pg. 34) gearshift lever* (pg. 76) Instrument panel dimmer switch (pg. 21) (pg. 18) Headlamp control Driver air bag (pg. 17) (pg. 20) (pg. 59) (pg. 51) * Not available on South African RHD vehicles...
  • Page 4 Instrumentation WARNING LIGHTS & CHIMES Instrumental Cluster...
  • Page 5 If the light fails to illuminate, continues to flash or remains on, have the system checked by an Authorised Ford Dealer as soon as possible. Seat belt indicator Momentarily illuminates when the ignition is turned to the ON position to remind you to fasten your seat belts.
  • Page 6 Authorised Ford Dealer immediately. With the ABS light on, the anti-lock brake system is disabled and normal braking is still effective unless the brake warning light also remains illuminated with the parking brake released.
  • Page 7 ON position and the engine is off. The light also illuminates when the battery is not charging properly and should be checked by an Authorised Ford Dealer. Door ajar Illuminates when the ignition is in the ON or START position and any door is open.
  • Page 8 Instrumentation Supplemental restraint system (SRS) warning chime (where fitted) For information on the SRS warning chime, refer to the Seating and Safety Restraints chapter. Headlamps on warning chime Sounds when the headlamps or parking lamps are on, the ignition in the OFF position (and the key is not in the ignition) and the driver’s door is opened.
  • Page 9 Instrumentation Speedometer Indicates the current vehicle speed in kilometres per hour (km/h). Engine coolant temperature gauge Indicates the temperature of the engine coolant. At normal operating temperature, the needle remains within the normal area. If it enters the red section, the engine is overheating.
  • Page 10 Instrumentation Odometer Registers the total distance travelled by the vehicle. Trip odometer Registers the distance travelled during individual journeys. To reset, push the control pin. Tachometer Indicates the engine speed in revolutions per minute. Do not operate the engine in the tachometer red zone as this may cause severe engine damage.
  • Page 11 The cause may be a loose or broken drive belt or a fault in the charging system. Have the system checked immediately by an Authorised Ford Dealer. Engine oil pressure gauge This shows the engine oil pressure in the system.
  • Page 12 Instrumentation HEADLAMP CONTROL Rotate the headlamp control clockwise to the first position to turn on the parking lamps. Rotate to the second position to also turn on the headlamps. High beams Push forward to activate. Pull toward you to deactivate. Flash to pass Pull toward you to activate and release to deactivate.
  • Page 13 Instrumentation PANEL DIMMER CONTROL & INTERIOR LIGHT SWITCH Use to adjust the brightness of the instrument panel during headlamp and parklamp operation. • Rotate up to brighten. • Rotate down to dim. • Rotate to full up position (past detent) to turn on interior lamps. 4WD CONTROL (where fitted) This control operates the 4WD.
  • Page 14 Instrumentation CLIMATE CONTROL SYSTEM Fan speed control Controls the volume of air circulated in the vehicle. The blower fan will only operate if the ignition key is in the “ON” (4) position. Temperature control knob Controls the temperature of the airflow inside the vehicle.

  • Page 15: Controls And Features

    Controls and Features • MAX A/C -Uses recirculated air to cool the vehicle. MAX A/C is noisier than A/C but more economical and will cool the inside of the vehicle faster. Airflow will be from the instrument panel registers. This mode can also be used to prevent undesirable odors from entering the vehicle.
  • Page 16 Controls and Features Operating tips • In humid weather conditions, place the climate control system in before driving. This will reduce fogging on your windshield. Once the windshield has been cleared, operate the climate control system as desired. • To reduce humidity buildup inside the vehicle in cold weather conditions, don’t drive with the climate control system in the OFF or MAX A/C position.
  • Page 17 Controls and Features To aid in side window defogging/demisting in cold weather conditions: 1. Select PANEL & FLOOR 2. Set the temperature control to full heat 3. Set the fan to maximum speed 4. Direct the outer panel vents towards to side windows To increase airflow to the outer panel vents, close the central panel vents.
  • Page 18 The refrigerant used in your Ford air conditioning climate control system is Hydro Fluoro Carbon (HFC) R134a. This refrigerant contains no CFCs. Ford uses R134a to help prevent depletion of the ozone layer and preserve the Earthís atmosphere and the environment.
  • Page 19 Controls and Features AUDIO SYSTEM PREMIUM IN-DASH SIX CD SOUND SYSTEM (IF EQUIPPED) 1. Seek: Press and release SEEK for previous/next strong station, or track of current disc. 2. Rewind: Press for a slow rewind, press and hold for a fast rewind. Fast forward: Press for a slow advance, press and hold for a fast advance.
  • Page 20 Controls and Features 3. Comp (Compression): In CD mode, press to adjust the soft and loud passages together for a more consistent listening level. Press the COMP control until COMP ON is displayed. 4. Mute: Press to MUTE playing media; press again return to playing media.
  • Page 21 Controls and Features Show TYPE: Displays the station’s call letters and format. Compression: Brings soft and loud CD passages together for a more consistent listening level. Setting the clock: Press MENU until SELECT HOUR or SELECT MINUTE is displayed. Use SEL to manually increase ( ) or decrease ) the hours/minutes.
  • Page 22 Controls and Features 15. Shuffle: Press to play tracks in random order. Press SHUF to cycle through SHUF TRAC, SHUF DISC or SHUF OFF. 16. Scan: Press to hear a brief sampling of all listenable stations or CD tracks. Press again to stop. 17.
  • Page 23 CD units are designed to play commercially pressed 12 cm (4.75 in) audio compact discs only. Due to technical incompatibility, recordable and re-recordable compact discs will not function when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
  • Page 24 Controls and Features POSITIONS OF THE IGNITION ACCESSORY (1), allows the electrical accessories such as the radio to operate while the engine is not running. LOCK (2), locks the steering wheel, automatic transmission gearshift lever and allows key removal. OFF (3), shuts off the engine and all accessories without locking the steering wheel.
  • Page 25 Controls and Features TURN SIGNAL CONTROL • Push down to activate the left turn signal. • Push up to activate the right turn signal.
  • Page 26 Controls and Features STEERING WHEEL HEIGHT ADJUSTMENT Pull the tilt steering control toward you to move the steering wheel up or down. Hold the control while adjusting the wheel to the desired position, then release the control to lock the steering wheel in position. Never adjust the steering wheel when the vehicle is moving.
  • Page 27 Controls and Features Push the control on the end of the stalk to activate the washer. Push and hold for a longer wash cycle. The washer will automatically shut off after ten seconds of continuous use.
  • Page 28 Controls and Features POWER WINDOWS (where fitted) Press and hold the rocker switches to open and close windows. • Press the top portion of the rocker switch to close. • Press the bottom portion of the rocker switch to open.
  • Page 29 Controls and Features Window lock (where fitted) The window lock feature allows only the driver to operate the power windows. To lock out all the window controls except for the driver’s press the left side of the control. Press the right side to restore the window controls. Accessory delay (where fitted) With accessory delay, the window switches may be used for up to ten minutes after the ignition switch is turned to the OFF position or until any...
  • Page 30 Controls and Features POWER SIDE VIEW MIRRORS (where fitted) The ignition can be in any position to adjust the power side view mirrors. To adjust your mirrors: 1. Select L to adjust the left mirror or R to adjust the right mirror. 2.
  • Page 31 ALL key pads (remote entry transmitters) are taken to your Authorised Ford Dealer, to aid in troubleshooting. Unlocking the doors Press this control to unlock the driver’s door. The interior lamps will illuminate.
  • Page 32 Controls and Features Locking the doors Press this control to lock all doors. To confirm all doors are closed and locked, press the control a second time within five seconds. The doors will lock again, the horn will chirp and the lamps will flash. Sounding a Panic Alarm Press both lock and unlock buttons simultaneously to activate the...
  • Page 33 Controls and Features To replace the battery: 1. Twist a thin coin between the two halves of the transmitter near the key ring. DO NOT TAKE THE FRONT PART OF THE TRANSMITTER APART. 2. Place the positive (+) side of new battery in the same orientation.
  • Page 34 • Take all your vehicle’s transmitters to your Ford Dealer for programming.
  • Page 35 If the anti-theft indicator illuminates for approximately 1 minute and then flashes rapidly at irregular intervals a system malfunction has occured. • Have the malfunction rectified by your Ford Dealer as soon as possible. WARNING! To ensure a trouble-free data exchange between vehicle and key, do...
  • Page 36 Ford Dealer to program the additional keys.
  • Page 37 Controls and Features Tailgate removal (where fitted) Your tailgate is removable to allow more room for loading. 1. Lower the tailgate. 2. Use a screwdriver to pry the spring clip (on each connector) past the head of the support screw. Disconnect cable. 3.

  • Page 38: Seating And Safety Restraints

    Seating and Safety restraints SEATING Do not adjust the seats while the vehicle is moving. Reclining the seatback can reduce the effectiveness of the seat’s safety belt in the event of a collision. It is extremely dangerous to ride in the cargo area inside or outside the vehicle.
  • Page 39 Seating and Safety restraints SEAT BELTS WARNING! Seat belts are designed to bear upon the bony structure of the body, and should be worn low across the front of the pelvis or the pelvis, chest and shoulders, as applicable; wearing the lap section of the belt across the abdominal area must be avoided.
  • Page 40 Adjust the driver’s seat to position before fastening the seat belt. Seat belts should be checked by an Authorised Ford Dealer or recognised repairer after an accident has occurred. It may be necessary to replace the belt.
  • Page 41 Make sure the lap and sash sections are free from twists. Restraint of pregnant women Ford Motor Company strongly recommends that all pregnant women travelling in a motor vehicle Keep Low on wear the lap-sash seat belt with the...
  • Page 42 Seating and Safety restraints Lap belts (where fitted) To fasten Insert the tongue into the correct buckle (the buckle closest to the direction the tongue is coming from) until a distinct ‘click’ is heard. To release Press the release button. Shorten and fasten the belt when not in use.
  • Page 43 Seating and Safety restraints Front seat belt height adjustment Your vehicle is fitted with seat belt height adjustments for the driver and front passenger. Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. •...
  • Page 44 Seating and Safety restraints Seat belt warning light The seat belt warning light illuminates in the instrument cluster to remind the occupants to fasten their seat belts. Conditions of operation If... Then... The driver’s seat belt is not The seat belt warning light buckled before the ignition illuminates 1-2 minutes.
  • Page 45 Seating and Safety restraints CHILD RESTRAINTS This vehicle is not fitted with any child restraint anchorages as original equipment. NEVER install any child restraint (eg. baby capsule, child seat or booster seat) in the front seat where a passenger air bag is fitted, as serious injury or death may result from the force of the inflating front passenger...
  • Page 46 This information will assist Ford in the servicing of your vehicle and may help Ford better understand real world collisions and further improve the safety of future vehicles.
  • Page 47 Seating and Safety restraints Operation Sensors in the vehicle detect the degree of severity of a frontal impact. The air bags are designed to deploy if the collision suits the criteria for deployment. • The propellant rapidly burns in a container producing gas to fill the air bags.
  • Page 48 Seating and Safety restraints The importance of wearing seat belts Seat belts must be worn by all vehicle occupants to be properly restrained and help reduce the risk of injury in a collision. Wearing a seat belt will: • help keep you in the proper position when the air bags inflates, •...
  • Page 49 Seating and Safety restraints Never install any child restraint (eg. baby capsule, child seat or booster seat) in the front seat where a passenger air bag is fitted, as serious injury or death may result from the force of the inflating front passenger air bag.
  • Page 50 A series of five beeps will be heard. The tone pattern will repeat periodically until the problem and/or light are repaired. If any of the above actions occur, see your Authorised Ford Dealer without delay for corrective action. Supplementary restraints system maintenance and servicing No regular maintenance of the SRS system, which includes the air bags is required.
  • Page 51 Do not attempt to service, repair, or modify the air bag system; tampering could cause activation of the system and increase the risk of personal injury. For servicing of the air bag system, see your Authorised Ford Dealer. Do not use chemical solvents or strong detergents when cleaning the steering wheel or instrument panel to avoid contamination of the air bag system.

  • Page 52: Starting

    Starting PREPARING TO START YOUR VEHICLE Ensure the park brake is firmly applied. Manual transmission: depress the clutch pedal fully, select neutral and apply the foot brake. Vehicles equipped with a manual transmission have a starter interlock that prevents cranking the engine unless the clutch pedal is fully depressed. Do not press the accelerator pedal.
  • Page 53 If the system does not reach proper oil level pressure in 3 attempts, the turbo compressor must be manually bled. Contact your Ford Dealer if the oil pressure light or gauge does not read normal after 15 seconds of idling.
  • Page 54 If driving through water, slow down to avoid splashing water into the intake. If the engine stalls, and ingestion of water into the engine is suspected, do not try to restart the engine. Consult your Ford Dealer for service immediately.
  • Page 55 Starting STOPPING DIESEL ENGINES Turn the ignition to OFF. To prolong engine life (after extended high speed or maximum GVM operation), it is recommended that a hot engine be allowed to operate at low idle for about 7-10 minutes which would allow sufficient time for the turbocharged engine to cool down.

  • Page 56: Driving

    Driving BRAKES Your service brakes are self-adjusting. Refer to a Ford Dealer for scheduled maintenance. Occasional brake noise is normal and often does not indicate a performance concern with the vehicle’s brake system. In normal operation, automotive brake systems may emit occasional or intermittent squeal or groan noises when the brakes are applied.
  • Page 57 Driving Using rear wheel ABS (where fitted) • In an emergency, applying full pressure may cause the front wheels to lock. If the front brakes lock, the vehicle cannot be steered. You should apply the brakes with steadily increasing force, as if “squeezing” the brakes.
  • Page 58 Driving ABS warning lamp ABS warning lamp in the instrument cluster momentarily illuminates when the ignition is turned to the ON position. If the light does not illuminate momentarily at start up, remains on or continues to flash, the ABS needs to be serviced. With the ABS light on, the anti-lock brake system is disabled and normal braking is still effective...
  • Page 59 If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. See your Authorised Ford Dealer. Always set the parking brake fully and make sure that the gearshift is securely latched in 1 (First) (manual transmission).
  • Page 60 Driving STEERING Your vehicle is equipped with power steering. Power steering uses energy from the engine to help steer the vehicle. To prevent damage to the power steering pump: • Never hold the steering wheel to the extreme right or the extreme left for more than a few seconds when the engine is running.
  • Page 61 Driving PREPARING TO DRIVE YOUR VEHICLE Your vehicle has special design and equipment features to make it capable of performing in a wide variety of circumstances. These special design features, such as larger tyres and increased ground clearance, give the vehicle a higher center of gravity than a passenger car.
  • Page 62 Driving MANUAL TRANSMISSION OPERATION (where fitted) Using the clutch Vehicles equipped with a manual transmission have a starter interlock that prevents cranking the engine unless the clutch pedal is fully depressed. Do not drive with your foot resting on the clutch pedal and do not use the clutch to hold your vehicle at a standstill while waiting on a hill.
  • Page 63 Driving Reverse Make sure that your vehicle is at a complete stop before you shift into R (Reverse). Failure to do so may damage the transmission. Put the gearshift lever in N (Neutral) and wait at least three seconds before shifting into R (Reverse). With the 5-speed transmission you can shift into R (Reverse) only by moving the gearshift lever from left...
  • Page 64 Driving Removing key from ignition • Turn the ignition key to position 2. • Push the release lever forward (where fitted) and rotate the key towards you and remove. POWER TAKE OFF (PTO) CAPABILITY Some vehicles are also fitted with Power Take Off (PTO) capability. These vehicles have a special transmission case, internal components and calibration for PTO usage.
  • Page 65 Driving FOUR-WHEEL DRIVE (4WD) OPERATION (where fitted) For important information regarding safe operation of this type of vehicle, see Preparing to drive your vehicle in this chapter. When Four-wheel drive (4WD) is engaged, power is supplied to all four wheels through a transfer case. 4WD power can be selected when additional driving power is desired.
  • Page 66 Driving Using the electronic shift 4WD system Positions of the electronic shift system To prevent damage, the electronic shift 4WD system is designed to allow up to 45 seconds before the shift command is performed. In the event that conflicting shift commands are selected, allow up to 45 seconds for the shift command to be performed prior to reporting any shift concerns to your dealer.
  • Page 67 Driving Shifting from 2WD (2WD high) to 4x4 HIGH (4WD high) Rotate the 4WD control to the 4x4 HIGH position at speeds up to 88 km/h. To prevent damage, the electronic shift 4WD system is designed to engage 4x4 HIGH (4WD high) when the vehicle is moving.
  • Page 68 Driving 4. Move the 4WD control to the 4x4 LOW position. If equipped with the Electronic Shift 4WD System, and the instrument panel control is moved to 4x4 Low while the vehicle is moving, the system will not engage and no damage will occur to the 4WD system.
  • Page 69 Even though you did not select a 4WD option for your vehicle, many of its operating characteristics are similar to those of 4WD vehicles. For this reason, Ford urges you to read and understand the contents of this section. Introduction The steering and handling characteristics of vehicles may vary and you must learn and understand the capabilities and limitations of your 4WD through experience.
  • Page 70 Driving 4WD Systems 4WD vehicles (when you select the 4x4 mode) deliver power to all four wheels, through the use of a transfer case. How your vehicle differs from other vehicles 4WD vehicles can differ from some other vehicles in a few noticeable ways.
  • Page 71 Driving If your vehicle goes off the edge of the sealed road • If your vehicle goes off the edge of the sealed road surface, slow down, but avoid severe brake application. Ease the vehicle back onto the sealed road only after reducing your speed.
  • Page 72 After driving through mud, clean off residue stuck to rotating driveshafts and tyres. Excess mud stuck on tyres and rotating driveshafts causes an imbalance that could damage drive components. Ford encourages you to help preserve our national forest and other public and private lands by “treading lightly”.
  • Page 73 Driving Water Before driving through water, determine the depth. Avoid water higher than the bottom of the wheel hubs. Proceed slowly to avoid splashing. If the ignition system gets wet, the vehicle may stall. Once through water, always try the brakes.
  • Page 74 Driving Deep snow and snow chains When driving through deep snow, shift to a low gear and maintain steady pressure on the accelerator. This will help prevent spinning the wheels while maintaining sufficient momentum to keep from bogging down. Using tyre chains will also help.
  • Page 75 Any modifications to a vehicle that raise the center of gravity can increase the likelyhood of a roll over. Ford recommends that caution be used with any vehicle equipped with a high load or device (such as ladder racks or pickup box cover).
  • Page 76 Driving Hauling cargo and vehicle handling When using your vehicle to haul cargo, make sure it is properly loaded to help ensure safe handling. Cargo should be evenly distributed over the floor of the cargo area, with the heaviest cargo on the bottom and ahead of the rear axle.
  • Page 77 Your vehicle is designed as a passenger commercial vehicle with a towing capability. Your rights under the Ford Vehicle Warranty will not be limited, provided loading complies with the instructions in this section. Trailer towing can affect the handling, durability and fuel economy of your vehicle.
  • Page 78 Driving General equipment advice • Load the trailer so that the weight on the towball is 10% of the towed weight to avoid overloading the vehicle and detracting from its handling. • Adjust the Load Distributing Hitch to raise the rear of the vehicle to transfer a portion of the load to the front wheels, when the loaded trailer is coupled to the vehicle.
  • Page 79 Driving Gross Combination Mass (GCM) The Gross Combination Mass is the total weight of the following items: • The unloaded (bare) vehicle • Any load tray • All fluids (oil, fuel, etc.) • Any and all accessories • All occupants (including driver) •...
  • Page 80 Driving Vehicle operation The behaviour of your vehicle will change while towing a trailer. If your trailer runs off the paved highway surface onto the road shoulder, resist the temptation to quickly turn the steering wheel back onto the road. Instead, allow the left wheels of the vehicle to also run off onto the shoulder (if safe) and then wait for the right condition to steer the vehicle back onto the road.
  • Page 81 Driving Servicing after towing If you tow a trailer for long distances, your vehicle will require more frequent service intervals. Refer to your Customer Assistance, Warranty and Service Guide for more information. Trailer towing tips • When stopped in traffic for long periods of time in hot weather, place the gearshift in N (Neutral).

  • Page 82: Roadside Emergencies

    Roadside Emergencies HAZARD FLASHER Use only in an emergency to warn traffic of vehicle breakdown, approaching danger, etc. The hazard flashers can be operated when the ignition is off. • The hazard lights control is located on top of the steering column.
  • Page 83 Roadside Emergencies Use the following procedure to reset the fuel pump shut-off switch. 1. Turn the ignition to the OFF position. 2. Check the fuel system for leaks. 3. If no fuel leak is apparent, reset the fuel pump shut-off switch by pushing in on the reset button.
  • Page 84 Always disconnect the battery before servicing high current fuses. Ford recommends that high current fuses be replaced by a qualified technician. Always replace a faulty fuse with a new one of the same rating.
  • Page 85 Roadside Emergencies Passenger compartment fuse panel The fuse panel is located below and to the right of the steering wheel by the brake pedal. Remove the panel cover to access the fuses. To remove the fuse panel cover, turn the panel fasteners counterclockwise.
  • Page 86 Roadside Emergencies The fuses are coded as follows. Fuse/Relay Fuse Passenger Compartment Fuse Panel Location Description Rating Turn/Hazard Lamps Not Used Cigar Lighter, Data Link Connector Map Lamps, Power Mirrors, Underhood Lamp Not Used Not Used Power Window/Lock Switch Illumination Radio, Headlamp Switch Illumination Not Used Not Used...
  • Page 87 Roadside Emergencies Fuse/Relay Fuse Passenger Compartment Fuse Panel Location Description Rating Wiper Motor, Wiper Run/park relay Coil, Wiper Hi/LO Relay Coil, Washer Pump Relay Coil Horn Stop Lamps, Center High-mount Stop Lamp, Trailer Tow Stop Lamp, Cruise Control Dome Lamp,Cargo Lamp, Courtesy Lamps, Running Board Lamps, Stop Lamp Switch (Logic): Generic Electronic Module (GEM),...
  • Page 88 Roadside Emergencies Fuse Passenger Compartment Fuse Panel Fuse/Relay Description Location Rating Ignition Run Power (Customer Acess) Brake Shift Interlock, DRL Relay Coil, Cruise Control Module, Backup Lamps, Trailer Tow Backup Lamp Relay Coil, Electonic Shift on the Fly Hub Lock Solenoid, Vacuum Pump Motor Instrument Cluster (Charge And Airbag Warning Lamps)
  • Page 89 Roadside Emergencies Always disconnect the battery before servicing high current fuses. Always replace the cover to the Power Distribution Box before reconnecting the battery or refilling fluid reservoirs. Fuse Types: MINI - 1 to 24 JCASE - 101 to 118 HALF ISO RELAY - 201 to 209 FULL ISO RELAY...
  • Page 90 Roadside Emergencies POWER DISTRIBUTION BOX: 4.2L DIESEL ENGINE Fuse/Relay Fuse Passenger Compartment Fuse Panel Location Description Rating Code Alarm Unused Unused Trailer Tow Lamp I/P Power Point Alt-A Unused Park Lamps Unused Headlamps Unused Unused Washer Pump Motor A/C Clutch Unused Unused Unused...
  • Page 91 Roadside Emergencies Fuse/Relay Fuse Passenger Compartment Fuse Panel Location Description Rating Unused Radio Unused Ignition Switch (B4 & B5) Unused Unused Trailer Tow Park Lamps Unused A/C Clutch Unused Trailer Tow Backup Lamps Trailer Tow Stop Lamps Wiper Run/Park Wiper Hi/Low Front Washer I/P Power Point Unused...
  • Page 92 Roadside Emergencies CHANGING THE TYRES To lessen the risk of personal injury, do not put any part of your body under the vehicle while changing a tyre. Do not start the engine when your vehicle is on the jack. The jack is only meant for changing the tyre. If you get a flat tyre while driving, do not apply the brake heavily.
  • Page 93 Roadside Emergencies Tyre sealants that are injected through the valves stem are not to be used to service punctured tyres because they can produce wheel rust and tyre imbalance. Do not jack a vehicle with a trailer or caravan attached. Disconnect the trailer or caravan and make sure it is supported before jacking the vehicle.
  • Page 94 Roadside Emergencies Removing the spare tyre (with spare tyre carrier only) 1. The following tools are required to remove the spare tyre: • one handle extension and one typical extension. To assemble, align button with hole and slide parts together. To disconnect, press button and pull apart.
  • Page 95 Roadside Emergencies Tyre change procedure Exercise caution when jacking vehicles fitted with a Limited Slip Differential. Power will be delivered to a rear wheel on the ground even though the opposite wheel is raised. Do not start the engine of a vehicle which is mounted on a jack.
  • Page 96 Roadside Emergencies 5. Loosen each wheel lug nut onehalf turn counterclockwise but do not remove them until the wheel is raised off the ground. 6. Slide the notched end of the jack handle over the release valve and use the handle to slide the jack under the vehicle.
  • Page 97 Roadside Emergencies • Front (4x2) Ensure jack is centrally located under axle beam. Please jack as close as possible to the boss as shown. • Front driver’s side (4x4)
  • Page 98 Roadside Emergencies • Front passenger side (4x4) Make sure the jack fits into the notched area on the differential housing. • Rear Insert the jack handle into the pump linkage. Use an up-and-down motion with the jack handle to raise the wheel completely off the ground.
  • Page 99 M14x1.5 200-225 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. On All two-piece flat wheel nuts, apply one drop of motor oil between the flat washer and the nut.
  • Page 100 Roadside Emergencies JUMP STARTING Jump starting could be dangerous if done incorrectly. Therefore, if the following conditions cannot be met, or if you are uncertain about them, we strongly recommend that you leave the starting to a competent mechanic or towing service. To protect yourself when Do not attempt a jump-start if the charging a battery, always shield...
  • Page 101 Roadside Emergencies Engine starting procedure The following steps apply to all vehicles: 1. Start the engine in the vehicle with the booster battery and let 1. Connect the red lead to the it run for a few minutes. positive (+) terminal of the discharged battery.
  • Page 102 Roadside Emergencies After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions.
  • Page 103 Roadside Emergencies TOWING THE VEHICLE Tray Towing is the preferred method of moving a disabled vehicle to avoid damage. It is recommended that your vehicle be towed with a wheel lift and dolly or on a flatbed vehicle. All vehicles must be towed with ALL wheels off ground.

  • Page 104: Maintenance And Care

    Therefore, if you ever smell exhaust fumes of any kind inside your vehicle do not remain in the vehicle with the windows closed and report the condition to your Authorised Ford Dealer immediately and have the condition corrected.
  • Page 105 Installation of Auxiliary Equipment To avoid any damage to the vehicle, check with an Authorised Ford Dealer to ensure correct installation of auxiliary equipment. Fitment of some non-Ford/Motorcraft accessories (such as alarms and other electronically controlled devices) may affect normal vehicle operation due to electromagnetic interference emitted by these accessories.
  • Page 106 Maintenance chart. If any of the underbonnet fluid levels drop significantly or require topping up frequently, have the system inspected by an Authorised Ford Dealer. The fluid reservoirs for engine coolant, brake and windscreen washer fluids are translucent to allow rapid visual checks.
  • Page 107 Maintenance and care Maintenance chart Everyday checks: Check when refuelling: Check once a month: • Operation of all • Engine oil level • Assemblies, pipes, exterior and interior hoses and reservoirs for lights including • Coolant level leaks instrument warning lights.
  • Page 108 Maintenance and care IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 4.2L 6 cylinder DIESEL ENGINE 1. Power distribution box Power steering fluid reservoir 2. Battery Windshield washer fluid 3. Brake fluid reservoir Engine coolant recovery reservoir 4. Clutch fluid reservoir Air filter assembly 5.
  • Page 109 Maintenance and care ENGINE OIL Checking the engine oil Refer to the Service Guide for the appropriate intervals for checking the engine oil. 1. Make sure the vehicle is on level ground. 2. • Diesel: Allow at least 20 minutes after engine shutdown to assure that the oil contained in the upper parts of the engine has...
  • Page 110 Maintenance and care • Oil levels above the MAX mark may cause engine damage. Some oil must be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1.
  • Page 111 3. If necessary, add brake fluid from a clean un-opened container until the level reaches MAX. Do not fill above this line. 4. Use only a DOT 3 brake fluid certified to meet Ford specifications. Refer to Capacities and Specifications chapter.
  • Page 112 If splashed or spilt on a painted surface, wash it off immediately with water. Check the clutch fluid level. Use only a DOT 3 brake fluid designed to meet Ford specifications. Refer to Capacities and Specifications. For vehicles fitted with the 5-speed manual transmission, during normal operation, the fluid level in the clutch reservoir will drop slightly.
  • Page 113 Modern engine run at very high temperatures. Inferior quality coolants are ineffectual in maintaining adequate corrosion protection to the cooling system. For this reason, only use coolant which meets the Ford specification for your vehicle. • DO NOT USE Ford Extended Life Engine Coolant (orange in colour) •...
  • Page 114 6. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the FULL COLD range. Be sure to put the dipstick back in the reservoir. If adding fluid, use only a Ford specified fluid. For further details refer to the Capacities and Specifications...
  • Page 115 Maintenance and care Checking manual transmission fluid (where fitted) and transfer case fluid (where fitted) Please refer to your Authorised Ford Dealer if a leak is suspected. AIR FILTER MAINTENANCE Please refer to your Authorised Ford Dealer for air filter maintenance.
  • Page 116 However, for severe usage or in high temperature climates, check the battery electrolyte level or refer to your Ford Dealer. Keep the electrolyte level in each cell up to the “level indicator”. Do not overfill the battery cells.
  • Page 117 Maintenance and care For longer, trouble-free operation, keep the top of the battery clean and dry. Also, make certain the battery cables are always tightly fastened to the battery terminals. If you see any corrosion on the battery or terminals, remove the cables from the terminals and clean with a wire brush.
  • Page 118 Maintenance and care 3. Run the engine until it reaches normal operating temperature. 4. Allow the engine to idle for at least one minute. 5. Turn the A/C on and allow the engine to idle for at least one minute. 6.
  • Page 119 Maintenance and care Renewing wiper blades It is recommended that wiper blades are renewed before winter. To replace the wiper blades: 1. Fold back the wiper arm and position the wiper blade at right angles to the wiper arm. 2. To remove, press the retaining clip (A) to disengage the wiper blade, then pull the blade down toward the windshield to...
  • Page 120 Failure to follow tyre pressure recommendations can adversely affect the way your vehicle handles. Do not exceed the Ford recommended pressure even if it is less than the maximum pressure allowed for the tyre.
  • Page 121 Do not use a size and type of tyre and wheel other than that originally provided by Ford because it can affect the safety and performance of your vehicle, which could lead to loss of vehicle control or rollover and serious injury.
  • Page 122 Maintenance and care SNOW CHAINS If you need to use chains, it is recommended that steel wheels (of the same size and specifications) be used as chains may chip aluminum wheels. Remember to remove the chains immediately on roads free of snow and ice.
  • Page 123 Maintenance and care FUEL When refuelling, always switch off the engine and never allow sparks or open flames near the filler neck. Never smoke whilst refuelling. Fuel vapour is extremely hazardous under certain conditions. Care should be taken to avoid inhaling excess fumes.
  • Page 124 Only Ford Approved fuel caps should be used in order to prevent damage to the fuel system and reduce danger in an accident. Filling fuel containers •...
  • Page 125 Diesel Filter For diesel filter replacement, see your Ford Dealer. ESSENTIALS OF GOOD FUEL ECONOMY Measuring techniques Your best source of information about actual fuel economy is you, the driver.
  • Page 126 Maintenance and care FUEL CONSUMPTION The following suggestions may assist you in developing your driving techniques and in obtaining improved economy: • observe the running-in advice provided at the beginning of this manual. • when your vehicle is run in, drive at steady speeds where possible and avoid jiggling the accelerator.
  • Page 127 Maintenance and care BULB REPLACEMENT Replacing exterior bulbs Check the operation of the following lamps frequently: • Headlamps • High-mount stop lamp • Stop lamps • Turn signals • License plate lamp • Tail lamps • Reverse lamps Do not remove lamp bulbs unless they can be replaced immediately with new ones.
  • Page 128 Maintenance and care Headlamps Never hold bulbs by the glass. Use only the approved Ford or Motorcraft bulb to prevent deterioration of the polycarbonate headlight lens and reflector. Replacing headlamp bulbs (aerodynamic - where fitted) 1. Make sure that the headlamp control is in the OFF position.
  • Page 129 Maintenance and care 5. Remove the four bolts and the headlamp bezel. 6. Remove the four screws and the headlamp retaining ring from headlamp assembly. 7. Disconnect the electrical connectors for the headlamp and parking lamp and remove headlamp assembly. 8.
  • Page 130 Maintenance and care Replacing turn signal bulbs 1. Make sure the headlamp switch is in the OFF position. 2. Open the hood. 3. Remove the two screws and disengage the turn signal assembly from the vehicle by pulling gently. 4. Rotate bulb socket counterclockwise about 1.4 turn and remove from lamp assembly.
  • Page 131 Maintenance and care Replacing side repeater bulbs To remove the bulb: 1. Using a flat blade carefully compress the flexible locating tab and lift the lamp away from the fender. 2. Remove lamp socket from lens by rotating counterclockwise. 3. Remove the old bulb by gently pulling it out of the socket.
  • Page 132 Maintenance and care Replacing cargo lamp and high-mount brake lamp bulbs To remove the lamp assembly: 1. Remove the two screws and lamp assembly from vehicle as wiring permits. 2. Remove the bulb socket by rotating counterclockwise and pulling it out of the lamp assembly.
  • Page 133 Maintenance and care Replacing licence plate lamp bulbs (pickup box) The licence plate bulbs are located behind the rear bumper. To change the licence plate lamp bulbs: 1. Reach behind the rear bumper to locate the bulb. 2. Twist the bulb socket counterclockwise and carefully pull to remove it from the lamp assembly.
  • Page 134 Maintenance and care CLEANING AND CARING FOR YOUR VEHICLE Washing your vehicle Wash your vehicle regularly with cold or lukewarm water, particularly in coastal areas, or where salt or chemicals are in the air or used on the roads. Never use strong detergents or soap.
  • Page 135 Maintenance and care Underbody Remember to include regular underbody washing. In areas of heavy concentrations of corrosive materials (e.g. salt) the entire underbody should be thoroughly washed and inspected frequently, particularly after wet seasons. Polishing Your vehicle should be washed and dried before being polished. In areas of industrial fallout, dust, heavy rain, salt air, insects, bird droppings and frequent parking under trees, the addition of a suitable polish or wax is advised.
  • Page 136 Clean the outside of the windshield or rear window with a non-abrasive cleaner, available from your Ford Dealer. Do not use abrasive cleansers on glass as they may cause scratches. The windshield is clean if beads do not form when you rinse it with water.
  • Page 137 Maintenance and care Cleaning the instrument panel Clean with a damp cloth, then dry with a dry cloth. Do not use chemical solvents or strong detergents when cleaning the steering wheel or instrument panel to avoid contamination of the air bag system.

  • Page 138: Capacities And Specifications

    Capacities And Specifications Fluid Specifications Fluid Ford Specification Refill Capacity Engine Oil - 4.2L Diesel WSS-M2C171C SAE 15W40 10 litres Coolant - 4.2 Diesel WSS-M97B44A 50/50 mixture 16 litres Brake & Clutch Fluid ESA-M6C25A DOT 3 Fill to line on reservoir...
  • Page 139 Your vehicle’s rear axle(s)may be filled with a synthetic lubricant that may require change. The axle lubricant should be changed any time the rear axle has been submerged in water. Add 236 ml of Additive Friction Modifier meeting Ford Specification EST-M2C118-A for complete refill of Traction-Lok axles. TYRES...
  • Page 140 Capacities And Specifications Engine Data Engine 4.2 L Diesel Power Output 3400 RPM Torque Maximum 1600 RPM Bore Stroke Required Fuel Diesel Capacity 4200 Compression Ratio 17.8:1 Firing Order 1-5-3-6-2-4 Valve Clearance mm 0.2-0.4...
  • Page 141 Capacities And Specifications VEHICLE DIMENSIONS (mm) F250- Single Cab F250 1. Overall Height 1935 1938 2. Track Front 1736 1736 Rear 1729 1729 3. Overall Width 2031 2031 4. Wheelbase 3480 3480 5. Overall Length 5756 5756 F250- Double Cab F250 1.
  • Page 142 Capacities And Specifications...
  • Page 143 Capacities And Specifications Engine (Configuration) Model Maximum Gross Rear Axle Mass (Gross Vehicle Mass) 2760 3992 4.2 L Diesel (All) F250 GVM - the maximum allowable laden mass of the vehicle (including occupants, fuel and cargo). Vehicle identification number The vehicle identification number is inside the engine compartment on the left side affixed to the fire wall.

  • Page 144: Index

    Index Page Page ABS....11, 61-63 Battery..... 121-123 Accessory delay.
  • Page 145 Index Page Page Capacities and Defroster ......22 specifications....143-148 Dimensions.
  • Page 146 Index Page Page Handbrake Four-Wheel Drive... .70-73 (see Park brake) electronic shift on the fly..70 Hazard flasher....31, 87 off-road operation.
  • Page 147 Index Page Page Lamps bulb replacement...132-138 Maintenance chart... 112 cleaning of ....141 Manual transmission.
  • Page 148 Index Page Page Paint chip repairs ...140 Safety restraints Parking brake ....64 belt height adjustment ..48 warning chime .
  • Page 149 Index Page Page Tachometer ....15 Warning lights and chimes ..9-16 Towing the vehicle ..108 Washing the vehicle Traction-Lok Axle .
  • Page 150 Information provided was accurate at the time this manual was approved for printing. Ford reserves the right subject to all applicable laws and regulations to change specifications of any vehicle model at any time without incurring any liability whatsoever.

This manual is also suitable for:

F250

Table of Contents