Page 1 Heater only Manual heating and air conditioning Lights Headlamps Turn signal control Bulb replacement Driver Controls Windshield wiper/washer control Steering wheel adjustment Moon roof Power windows Mirrors Speed control Message center 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 2: Table Of Contents
Trailer towing Recreational towing Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing Customer Assistance Reporting safety defects (U.S. only) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 4: Introduction
State of California to cause cancer and birth defects or other reproductive harm. CONGRATULATIONS Congratulations on acquiring your new Ford. Please take the time to get well acquainted with your vehicle by reading this handbook. The more you know and understand about your vehicle, the greater the safety and pleasure you will derive from driving it.
Page 5 Information in this respect is highlighted in this guide with the tree symbol. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 6 In order to properly diagnose and service your vehicle, Ford Motor Company, Ford of Canada, and service and repair facilities may access vehicle diagnostic information through a direct connection to your vehicle when diagnosing or servicing your vehicle.
Page 7 • where the driver was positioning the steering wheel. To access this information, special equipment must be directly connected to the recording modules. Ford Motor Company and Ford of Canada do not access event data recorder information without obtaining consent,...
Page 8 For additional information, please contact the Truck Body Builders Advisory Service at 1–877–840–4338. Use of your Ford light truck as an ambulance, without the Ford Ambulance Preparation Package voids the Ford New Vehicle Limited Warranty and may void the Emissions Warranties. In addition, ambulance...
Page 9 You can determine whether the ambulance manufacturer followed Ford’s recommendations by directly contacting that manufacturer. Ford Ambulance Preparation Package is only available on certain 6.0L Diesel engine equipped vehicles. Using your vehicle as a stationary power source (PTO) Refer to the Driving chapter for more information and guidelines for operating a vehicle equipped with an aftermarket power take-off system.
Page 10 Brake Fluid - Anti-Lock Brake System Non-Petroleum Based Traction Control AdvanceTrac Master Lighting Switch Hazard Warning Flasher Fog Lamps-Front Fuse Compartment Fuel Pump Reset Windshield Wash/Wipe Windshield Rear Window Defrost/Demist Defrost/Demist 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 11 Battery Acid or Sparks Explosive Gas Fan Warning Maintain Correct Fluid Power Steering Fluid Level Emission System Engine Air Filter Passenger Compartment Jack Air Filter Check fuel cap Low tire warning 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 12: Instrument Cluster
Board Diagnostics System (OBD-II) has detected a malfunction. Refer to On board diagnostics (OBD-II) in the Maintenance and Specifications chapter. If the light is blinking, engine misfire is occurring which could 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 13 Driving a vehicle with the brake system warning light on is dangerous. A significant decrease in braking performance may occur. It will take you longer to stop the vehicle. Have the vehicle checked by your dealer immediately. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 14 Illuminates when the Tow/Haul feature has been activated. Refer to the Driving chapter for transmission function and operation. If the light flashes steadily, have the system serviced immediately, damage to the transmission could occur. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 15 Parking brake ON warning chime: Sounds when the parking brake is set, the engine is running and the vehicle is driven more than 3 mph (5 Km). 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 16: Gauges
(between “H” and “C”). If it enters the red section, the engine is overheating. Stop the vehicle as soon as safely possible, switch off the engine and let the engine cool. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 17 ON position. If the pointer moves and stays outside the normal operating range (as indicated by arrows), have the vehicle’s electrical system checked as soon as possible. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 18 Transmission fluid temperature gauge (automatic transmission only): If the gauge is in the: White area (normal) - the transmission fluid is within the normal operating temperature (between “H” and “C”). 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 19 If the gauge is operating in the Yellow or Red area, stop the vehicle and verify the airflow is not restricted such as snow or debris blocking airflow through the grill. If the gauge continues to show high temperatures, see your Ford dealer. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 20: Entertainment Systems
AM/FM frequency band in radio mode. 4. Memory preset buttons: To set a station: Select frequency band AM/FM; tune to a station, press and hold a preset button until sound returns. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 21 SET appears in the display. Press SEEK to decrease increase the hours. To set the minute, press and hold CLK until CLOCK set appears in the display. Press TUNE to decrease or increase the minutes. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 22: Am/Fm Stereo Cassette
3. CLK: To set the hour, press and hold CLK. Then press SEEK to decrease or increase hours. To set the minute, press and hold CLK and press TUNE to decrease or increase the minutes. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 23 Press again to stop. 10. Tune: Works in radio mode only. Press TUNE to change frequency down/up 11. Seek: Press and release for previous/next strong station, selection or track. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 24 14. Bass: Press decrease/increase the bass output. 15. Treble: Press decrease/increase the treble output. 16. EJ (Eject): Press to eject a tape. 17. Cassette door: Insert a cassette into the cassette door. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 25 CD tracks. Press again to stop. 4. CLK: To set the hour, press and hold CLK and press SEEK to decrease or increase hours. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 26 12. Seek: Press and release SEEK for previous/next strong station, selection or track. 13. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 27 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player. The label may peel and cause the CD to become jammed.
Page 28 (12 cm) audio compact discs only. Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should...
Page 29 8. Auto: Press to set first six strongest stations (if available) into AM, FM1 or FM2 memory buttons; press again to return to normal stations. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 30 A small “c” will appear in the display to indicate that compression is enabled. Press again to disable. Dolby noise reduction: Works in tape mode only. Reduces tape noise and hiss; press to activate/deactivate. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 31 19. Bass: Press BASS; then press to decrease/increase the bass output. Treble: Press TREB; then press to decrease/increase the treble output. 20. Tune: Works in radio mode only. SEEK Press TUNE to change TUNE frequency down/up. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 32 2. Rewind: Press for a slow rewind, press and hold for a fast rewind. Fast forward: Press for a slow advance, press and hold for a fast advance. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 33 Traffic: Allows you to hear traffic broadcasts. With the feature ON, press SEEK or SCAN to find a station broadcasting a traffic report (if it is broadcasting RDS data). Traffic information is not available in most U.S. markets. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 34 Press again to disengage. 13. Power/volume: Press to turn ON/OFF; turn to increase or decrease volume levels. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 35 • Station overload: When you pass a broadcast tower, a stronger signal may overtake a weaker one and play while the weak station frequency is displayed. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 36 Due to technical incompatibility, certain recordable and re-recordable compact discs may not function correctly when used in Ford CD players. Irregular shaped CDs, CDs with a scratch protection film attached, and CDs with homemade paper (adhesive) labels should not be inserted into the CD player.
Page 37 Entertainment Systems AUDIO SYSTEM WARRANTY AND SERVICE Refer to the Warranty Guide for audio system warranty information. If service is necessary, see your dealer or qualified technician. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 38: Climate Controls
4. Direct the outer instrument panel vents toward the side windows. To increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 39: Manual Heating And Air Conditioning
• Do not put objects under the front seats that will interfere with the airflow to the rear seats. • Remove any snow, ice or leaves from the air intake area at the base of the windshield. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 40 To increase airflow to the outer instrument panel vents, close the vents located in the middle of the instrument panel. Do not place objects on top of the instrument panel as these objects may become projectiles in a collision or sudden stop. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 41: Lights
10 second period. At this point, the headlamps and parking lamps will turn on. 6. Deselect the autolamps after the desired autolamp delay time (maximum of 3 minutes). At this point, the headlamps and parking lamps will turn off. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 42 The Daytime Running Lamp (DRL) system does not activate with your tail lamps and generally may not provide adequate lighting during these conditions. Failure to activate your headlamps under these conditions may result in a collision. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 43 The headlamps on your vehicle are properly aimed at the assembly plant. If your vehicle has been in an accident the alignment of your headlamps should be checked by a qualified service technician. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 44: Turn Signal Control
The reading lamps can be turned on by pressing the rocker controls next to each lamp. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 45: Bulb Replacement
“E” for Europe to assure lamp performance, light brightness and pattern and safe visibility. The correct bulbs will not damage the lamp assembly or void the lamp assembly warranty and will provide quality bulb burn time. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 46 Replacing headlamp bulbs (aerodynamic) 1. Make sure that the headlamp control is in the OFF position and open the hood. 2. Disconnect the electrical connector from the bulb by pulling rearward. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 47 2. Remove the two screws and the parking lamp/side marker assembly by pulling gently. 3. Disconnect the electrical connectors from the parking lamp/side marker assembly and remove. 4. Remove the four bolts and headlamp bezel. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 48 4. Rotate bulb socket counterclockwise and remove from lamp assembly. 5. Carefully pull bulb straight out of the socket and push in the new bulb. Install the new bulb(s) in reverse order. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 49 Lights Replacing tail lamp/turn/backup lamp bulbs — F250/F350 only 1. Make sure the headlamp switch is in the OFF position and then open the tailgate to expose the lamp assemblies. 2. Remove the two bolts from the tail lamp assembly and carefully pull...
Page 50 OFF position. 2. Remove the bulb socket from the foglamp by turning counterclockwise. 3. Disconnect the electrical connector from the foglamp bulb. Install the new bulb(s) in reverse order. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 51 3. Pull out the old bulb from the socket and push in the new bulb. 4. Install the bulb socket in lamp assembly by turning it clockwise. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 52: Driver Controls
2. Attach the new wiper to the wiper arm and press it into place until a click is heard. 3. Replace wiper blades every 6 months for optimum performance. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 53 Tow/Haul mode. When you shut off and re-start your vehicle, the transmission will automatically return to normal mode with Tow/Haul feature deactivated, refer to the Driving chapter for more information. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 54 Storage compartment (if equipped) Press the release on the door to open the storage compartment. The storage compartment may be used to secure sunglasses or a similar object. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 55: Moon Roof
The moon roof control is located on the overhead console. Do not let children play with the moon roof or leave children unattended in the vehicle. They may seriously hurt themselves. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 56 The moon roof has a built-in sliding shade that can be manually opened or closed when the glass panel is shut. To close the shade, pull it toward the front of the vehicle. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 57: Power Windows
They may seriously injure themselves. When closing the power windows, you should verify they are free of obstructions and ensure that children and/or pets are not in the proximity of the window openings. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 58 Accessory delay (if equipped) With accessory delay, the window switches may be used for up to ten minutes after the ignition switch is turned to the OFF position or until any door is opened. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 59: Mirrors
Do not remove ice from the mirrors with a scraper or attempt to readjust the mirror glass if it is frozen in place. These actions could cause damage to the glass and mirrors. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 60 Fold-away mirrors The mirrors can be manually folded forward or backwards for narrow spaces like driving through an automatic car wash or backing out of a garage with the trailer tow mirror. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 61: Speed Control
Setting speed control The controls for using your speed control are located on the steering wheel for your convenience. 1. Press the ON control and release 2. Accelerate to the desired speed. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 62 1 mph (1.6 km/h). • Use the accelerator pedal to get to the desired speed. When the vehicle reaches that speed press and release the SET ACCEL control. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 63 48 km/h (30 mph). It turns off when the speed control OFF control is pressed, the brake or clutch is applied, or the ignition is turned to the OFF position. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 64 20 PLAY seconds. Do not repeat step one to program additional hand-held transmitters to the remaining two HomeLink buttons. This will erase previously programmed hand-held transmitter signals into HomeLink . 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 65 HomeLink should now activate your rolling code equipped device. To program additional HomeLink buttons begin with step 2 in the “Programming” section. For questions or comments, please contact HomeLink at www.homelink.com or 1–800–355–3515. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 66 For convenience, the hand-held transmitter of the device may also be used at any time. In the event that there are still programming difficulties, contact HomeLink at www.homelink.com or 1–800–355–3515. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 67 2. Press and release the REC button a second time to end recording. (An audible tone will sound again, confirming the end of recording and the red indicator light will turn off.) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 68 PLAY and REC buttons at the same time. The indicator light will flash green twice. If the DEL button is inadvertently pressed or the time allotted (five seconds) has passed, the indicator light will flash amber and an “error” tone will sound. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 69 The most important thing you can do to prevent a crash is to avoid distractions and pay attention to the road. Wait until it is safe to operate Mobile Communications Equipment. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 70 • differences in the automatic shut-off points on the fuel pumps at service stations • variations in top-off procedure from one fill-up to another • rounding of the displayed values to the nearest liter (gallon) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 71 Off. In this mode the display is off. Compass The compass display is contained in the overhead console. The vehicle heading is displayed as one of N, NE, E, SE, S, SW, W and NW. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 72 For optimum calibration, turn off all electrical accessories (heater/air conditioning, wipers, etc.) and make sure all vehicle doors are shut. 1. Locate the trip computer located in the overhead console. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 73 Your vehicle may be equipped with a tailgate lock designed to prevent theft of the tailgate. • Insert ignition key and turn to the right to engage lock. • Turn ignition key to the left to unlock. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 74 4. Lift tailgate to a 45 degree angle. 5. Lift right side off of its hinge. 6. Lift left side off of its hinge. To install, follow the removal procedures in reverse order. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 75: Locks And Security
7 • 8 and the 9 • 0 controls on the remote entry keypad (if equipped), or using the lock button on the remote entry transmitter (if equipped). 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 76 33 feet (10 meters). A decrease in operating range could be caused by: • weather conditions, • nearby radio towers, • structures around the vehicle, or • other vehicles parked next to your vehicle. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 77 • the ignition has been turned to the 3 (OFF) position, and • 20 seconds elapse after all vehicle doors are closed and locked using the remote entry transmitter, or the power door lock control (while the accompanying door is open). 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 78 (if equipped). This feature is initially deactivated, but may be activated by taking your vehicle to an authorized Ford dealer. Sounding a panic alarm Press to activate the alarm. Press again or turn the ignition to 1 (ACCESSORY) or 4 (ON) to deactivate.
Page 79 How to reprogram your remote entry transmitters You must have all remote keyless entry keypads and remote entry transmitters (maximum of four) available before beginning this procedure. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 80 The illuminated entry system will turn off the interior lights if: • the ignition switch is turned to the 4 (ON) position, or • the remote transmitter lock control is pressed, or 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 81 If the procedure needs to be repeated, you must wait 30 seconds. 1. Turn the ignition key to the 4 (ON) position. 2. Press the power door unlock control three times. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 82 • The factory set code will work even if you have set your own personal code. • If you set a second personal code it will erase your first personal code. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 83 • the vehicle is traveling more than 5 mph (8 km/h). Relock The autolock feature repeats when the following conditions are met: • the vehicle’s speed is less than 5 mph (8 km/h), 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 84: Anti-Theft System
UNLOCK/LOCK button again will toggle between activating and deactivating the autolock feature. 7. Turn the ignition to the 3 (OFF) position. The horn will chirp once to confirm the procedure is complete. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 85: Seating And Safety Restraints
The head restraints can be moved up and down. Lift the head restraint so that it is located directly or as close as possible behind your head. Push control to lower head restraint. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 86 • Pull the handle on the side of the seat up to recline the seat. • Push down the lever located at the bottom of the seatback to quickly fold the seatback forward. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 87 To gain access to the storage compartment in your armrest, lift the latch to open the lid. The lid cannot be opened in the upright position. Lift up armrest to return it to a center seatback. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 88 Your vehicle will only be equipped with one of the two controls shown. Press to raise or lower the front portion of the seat cushion. • Type A • Type B 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 89 • Type B • Type A Press the control to move the seat forward, backward, up or down. • Type B Press the control to move the seat forward or backward. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 90 The system will not automatically shutoff unless control is pushed to deactivate. If system is not manually terminated at last use, then system will remain active at next ignition key cycle. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 91 • Push seat cushion down until it locks into horizontal position. Always be sure that the seat is in a latched position, whether the seat is occupied or empty. If not latched, the seat may cause injury during a sudden stop. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 92: Safety Restraints
The passenger cannot protect the child from injury in a collision. All occupants of the vehicle, including the driver, should always properly wear their safety belts, even when an air bag supplemental restraint system (SRS) is provided. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 93 (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure the tongue is securely fastened in the buckle. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 94 (if equipped). Children 12 years old and under should be properly restrained in the rear seat whenever possible. Refer to Safety restraints for children or Safety seats for children later in this chapter. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 95 “automatic locking retractor” feature for child seats is still functioning properly. In addition, all seat belts should be checked for proper function. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 96 Safety belt replacement label The short plastic boot on the front safety belt at the passenger outboard anchor location covers a “Replace Belt” label on the safety belt. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 97 For the SuperCab and Crew Cab base bench seats and all Regular Cab seating positions, the safety belts are equipped with a retractor pretensioner. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 98 If your vehicle is equipped with seat integrated restraints (SIR), you will not have a safety belt height adjuster. Adjust the height of the shoulder belt so the belt rests across the middle of your shoulder. • Regular Cab and 4–door Crew 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 99 The lap belt should fit snugly and as low as possible around the hips, not across the waist. • 1st row center seating position The lap belt does not adjust automatically. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 100 Safety belt warning light and indicator chime The safety belt warning light illuminates in the instrument cluster and a chime sounds to remind the occupants to fasten their safety belts. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 101 5 minutes or until safety belt is ON... buckled. The driver’s safety belt is The BeltMinder feature will not buckled while the safety belt activate. indicator light is illuminated and the safety belt warning chime is sounding... 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 102 “Belts wrinkle my clothes” Possibly, but a serious crash can do much more than wrinkle your clothes, particularly if you are unbelted. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 103 • the gearshift is in P (Park) (automatic transmission) • the ignition switch is in the OFF position • all vehicle doors are closed • the driver’s safety belt is unbuckled • the parklamps/headlamps are in OFF position 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 104 Manufacturer identification is located at the end of the webbing on the label. Also, use the safety belt extension only if the safety belt is too short for you when fully extended. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 105: Air Bags
(if equipped), shoulder belt guide on seatback (if equipped), child safety seat LATCH and tether anchors, and attaching hardware, should be inspected after a collision. Ford Motor Company recommends that all safety belt assemblies in use in vehicles involved in a collision be replaced.
Page 106 Do not put anything on or over the air bag module. Placing objects on or over the air bag inflation area may cause those objects to be propelled by the air bag into your face and torso causing serious injury. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 107 Seating and Safety Restraints Do not attempt to service, repair, or modify the air bag supplemental restraint systems or its fuses. See your Ford or Lincoln Mercury dealer. The front passenger air bag is not designed to offer protection to an occupant in the center front seating position.
Page 108 Thus, it is extremely important that occupants be properly restrained as far away from the air bag module as possible while maintaining vehicle control. Several air bag system components get hot after inflation. Do not touch them after inflation. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 109 Disposal of air bags and air bag equipped vehicles (including pretensioners) See your local dealership or qualified technician. Air bags MUST BE disposed of by qualified personnel. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 110 If the light fails to illuminate when the passenger air bag switch is in the OFF position and the ignition switch is in ON, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately. In order to avoid inadvertent activation of the switch, always remove the ignition key from the passenger air bag ON/OFF switch.
Page 111 If the OFF light is illuminated when the passenger air bag switch is in the ON position and the ignition switch is in ON, have the passenger air bag switch serviced at your Ford or Lincoln-Mercury dealer immediately. The passenger side air bag should always be ON (the air bag OFF light...
Page 112 • makes the potential harm from the passenger air bag in a crash greater than the potential harm from turning OFF the air bag and allowing the passenger, even if belted, to hit the dashboard or windshield in a crash. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 113 • makes the potential harm from the passenger air bag deployment greater than the potential harm from turning OFF the air bag and experiencing a crash without the protection offered by the air bag 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 114: Child Restraints
If the child is the proper size, restrain the child in a safety seat. Children who are too large for child safety seats (as specified by your child safety seat manufacturer) should always wear safety belts. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 115 To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better. They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably.
Page 116 The importance of shoulder belts Using a booster without a shoulder belt increases the risk of a child’s head hitting a hard surface in a collision. For this reason, you should 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 117 Make sure the tongue is securely fastened in the buckle. • Keep the buckle release button pointing up and away from the safety seat, with the tongue between the child seat and the release button, to prevent accidental unbuckling. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 118 80 pounds (36 kg) using an upper torso harness and a belt-positioning booster. Ford recommends the use of a child safety seat having a top tether strap. Install the child safety seat in a seating position with a tether anchor.
Page 119 (the buckle closest to the direction the tongue is coming from) for that seating position until you hear and feel the latch engage. Make sure the tongue is latched securely by pulling on it. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 120 (you should not be able to pull more belt out). If the retractor is not locked, unbuckle the belt and repeat steps two through nine. Check to make sure the child seat is properly secured before each use. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 121 Attach the tether strap only to the appropriate tether anchor as shown. The tether strap may not work properly if attached somewhere other than the correct tether anchor. • F—Series Regular Cab • F—Series SuperCab 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 122 5. Clip the tether strap to the anchor as shown. • Front seat (SuperCab only) • Front seats (Regular Cab) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 123 (along the bottom edge of the rear window) in the SuperCab. These loops are to be used as both routing loops and anchor loops for up to three child safety seat tether straps. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 124 For example, the center loop can be used as a routing loop for a child safety seat in the center rear seat and as an anchoring loop for child seats installed in the outboard rear seats. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 125: Driving
When starting a fuel-injected engine, don’t press the accelerator before or during starting. Only use the accelerator when you have difficulty starting the engine. For more information on starting the vehicle, refer to Starting the engine in this chapter. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 126 1. Make sure all occupants buckle their safety belts. For more information on safety belts and their proper usage, refer to the Seating and Safety Restraints chapter. 2. Make sure the headlamps and electrical accessories are off. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 127 2. Make sure the gearshift is in P (Park). If starting a vehicle with a manual transmission: 1. Make sure the parking brake is set. 2. Push the clutch pedal to the floor. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 128 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 129 If the engine is idling while the vehicle is stopped for a long period of time, open the windows at least one inch (2.5 cm) or adjust the heating or air conditioning to bring in fresh air. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 130: Brakes
ABS and will increase your vehicle’s stopping distance. The ABS will be activated immediately, allowing you to retain full steering control during hard braking and on slippery surfaces. However, the ABS does not decrease stopping distance. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 131 Note: If your vehicle is equipped with a manual transmission, the engine may be required to run while power accessories operate and the parking brake is set. It is recommended that wheel chocks be used during this operation. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 132 This is normal behavior and indicates the axle is working. PREPARING TO DRIVE YOUR VEHICLE Utility vehicles have a significantly higher rollover rate than other types of vehicles. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 133: Transmission Operation
When the key is in the ignition and in the OFF position, the automatic transmission shift lever can be moved from the P (Park) position without the brake pedal depressed. To avoid unwanted vehicle movement, always set the parking brake. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 134 • Move the gearshift lever into the desired gear To put your vehicle in P (Park): • Come to a complete stop • Move the gearshift lever and securely latch it in P (Park) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 135 Examples: city traffic, hilly terrain, heavy loads, trailer towing and when engine braking is required. • To return to O/D (overdrive mode), press the transmission control switch. The O/D OFF lamp will not be illuminated. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 136 This learning process could take several transmission upshifts and downshifts; during this learning process, slightly firmer shifts may occur. After this learning process, normal shift feel and shift scheduling will resume. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 137 R (Reverse) With the gearshift lever in R (Reverse), the vehicle will move backward. Always come to a complete stop before shifting into and out of R (Reverse). 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 138 D (Overdrive) position; this engine braking will slow the vehicle and assist the driver in controlling the vehicle when descending a grade. Depending on driving conditions and load 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 139 If your vehicle gets stuck in mud or snow, it may be rocked out by shifting between forward and reverse gears, stopping between shifts in a steady pattern. Press lightly on the accelerator in each gear. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 140 Do not overspeed the engine when going downhill or steep grades. If equipped, use the tachometer and do not allow engine speed to exceed the redline area. Operating the engine beyond the recommended speeds can cause severe engine damage. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 141 3 (Third) and 4 (Fourth) before shifting into R (Reverse). This is a lockout feature that protects the transmission from accidentally being shifted into R (Reverse) from (Overdrive). 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 142 Inclement weather may also affect the function of the RSS; this may include reduced performance or a false activation. To help avoid personal injury, always use caution when in reverse and when using the RSS. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 143 An RSS control allows the driver to turn the RSS on and off. To turn the RSS off, the ignition must be ON, and the gear selector in R (Reverse). An indicator light on the control 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 144 (both set to LOCK or both set to FREE). 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 145 (both set to AUTO or both set to LOCK). 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 146 4WD system indicator lights The 4WD system indicator lights illuminate only under the following conditions. If these lights illuminate when driving in 2WD, contact your Ford dealer as soon as possible. • 4x4 - momentarily illuminates after the engine is started.
Page 147 LOCK to FREE. • For proper operation, make sure that the arrow and the indicator dot on the hub are aligned, and that both hubs are set to FREE 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 148 1 through 6. If shifting to 2H (2WD High) with the vehicle at a complete stop, disengage the locking hubs (optional) by rotating the hub lock control from LOCK to FREE. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 149 4L (4WD Low)– For low-speed off-road applications that require extra power such as steep grades, deep sand or pulling a boat out of the water. Sends power to front and rear wheels. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 150 Shifting from 4x4 HIGH (4WD High) to 4x4 LOW (4WD Low) 1. Bring the vehicle to a complete stop. 2. Depress the brake. 3. Place the gearshift in N (Neutral) (automatic transmission) or depress the clutch (manual transmission). 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 151 The differences that make your vehicle so versatile also make it handle differently than an ordinary passenger car. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 152 Remember, your safety and the safety of others should be your primary concern. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 153 Use all available road surface to return the vehicle to a safe direction of travel. • In the event of an emergency stop, avoid skidding the tires and do not attempt any sharp steering wheel movements. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 154 4WD (when you select a 4WD mode), uses all four wheels to power the vehicle. This increases traction, enabling you to drive over terrain and road conditions that a conventional two-wheel drive vehicle cannot. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 155 When driving through water, determine the depth; avoid water higher than the bottom of the hubs (if possible) and proceed slowly. If the ignition system gets wet, the vehicle may stall. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 156 Ford Motor Company joins the U.S. Forest Service and the Bureau of Land Management in encouraging you to help preserve our national forest and other public and private lands by “treading lightly.”...
Page 157 Avoid sudden applications of power and quick changes of direction on snow and ice. Apply the accelerator slowly and steadily when starting from a full stop. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 158 Ford or Lincoln/Mercury dealer. If you nevertheless decide to equip your 4WD for off-road use with tires larger than what Ford Motor Company recommends, you should not use these tires for highway driving. If you use any tire/wheel combination not recommended by Ford Motor...
Page 159 Ford Motor Company recommends that caution be used with any vehicle equipped with a high load or device (such as ladder racks or pickup box cover).
Page 160 Also, the transmission upshift and downshift schedules will be reduced by about 15% and may result in a firmer shift feel during PTO mobile applications. A more complete description of PTO operation is discussed in the Ford Truck Body Builders Layout Book, found at www.fleet.ford.com/truckbbas.
Page 161: Vehicle Loading
(front or rear). These numbers are shown on the Safety Compliance Certification Label located on the driver’s door or door pillar. The total load on each axle must never exceed its GAWR. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 162 (including all options, equipment, passengers and cargo). The GVWR is shown on the Safety Compliance Certification Label located on the driver’s door or door pillar. The GVW must never exceed the GVWR. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 163 0.15 and 0.25 to obtain a proper king pin load range of 1,725 to 2,875 lbs. (782 to 1,304 kg) Do not exceed the GVWR or the GAWR specified on the certification label. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 164: Trailer Towing
2nd unit bodies are not included in maximum trailer weight ratings. The weight of the additional “body” must be subtracted from the maximum trailer weight. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 165 7800 (3537) 5.4L 4.10 15000 (6804) 9300 (4217) 6.8L 3.73 16500 (7484) 10600 (4807) 6.8L 4.30 20000 (9072) 12500 (5670) (without fifth wheel) 6.8L (with 4.30 20000 (9072) 14100 (6394) fifth wheel) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 166 7400 (3356) 5.4L 4.10 15000 (6804) 8900 (4036) 6.8L 3.73 17000 (7711) 10800 (4897) 6.8L 4.30 20000 (9072) 12500 (5670) (without fifth wheel) 6.8L (with 4.30 20000 (9072) 13800 (6258) fifth wheel) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 167 7100 (3221) 5.4L 4.10 15000 (6804) 8600 (3901) 6.8L 3.73 16500 (7484) 9900 (4491) 6.8L 4.30 20000 (9072) 12500 (5670) (without fifth wheel) 6.8L (with 4.30 20000 (9072) 13400 (6078) fifth wheel) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 168 7200 (3266) 5.4L 4.10 15000 (6804) 8700 (3945) 6.8L 3.73 17000 (7711) 10600 (4808) 6.8L 4.30 20000 (9072) 12500 (5670) (without fifth wheel) 6.8L (with 4.30 20000 (9072) 13600 (6169) fifth wheel) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 169 7800 (3538) 5.4L 4.10 15000 (6804) 9300 (4218) 6.8L 3.73 16500 (7484) 10600 (4807) 6.8L 4.30 20000 (9072) 12500 (5670) (without fifth wheel) 6.8L (with 4.30 20000 (9072) 14100 (6394) fifth wheel) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 170 7400 (3356) 5.4L 4.10 15000 (6804) 8900 (4036) 6.8L 3.73 17000 (7711) 10800 (4899) 6.8L 4.30 20000 (9072) 12500 (5670) (without fifth wheel) 6.8L (with 4.30 20000 (9072) 13800 (6260) fifth wheel) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 171 Maximum ratio lbs. (kg) trailer weight - lbs. (kg) 4x2 with manual transmission 5.4L 3.73 13500 (6123) 7400 (3356) 5.4L 4.10 15000 (6804) 8900 (4126) 6.8L 3.73 16500 (7484) 10300 (4672) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 172 7100 (3221) 5.4L 4.10 15000 (6804) 8600 (3901) 6.8L 3.73 17000 (7711) 10400 (4716) 6.8L 4.30 20000 (9072) 12500 (5670) (without fifth wheel) 6.8L (with 4.30 20000 (9072) 13400 (6078) fifth wheel) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 173 8700 (3946) 6.8L 3.73 17000 (7711) 10500 (4763) 6.8L 4.30 20000 (9072) 13500 (6123) (without fifth wheel, with optional 14,000 lb. hitch) 6.8L (with 4.30 20000 (9072) 13500 (6123) fifth wheel) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 174 8300 (3764) 6.8L 3.73 17000 (7711) 10100 (4580) 6.8L 4.30 20000 (9072) 13100 (5941) (without fifth wheel, with optional 14,000 lb. hitch) 6.8L (with 4.30 20000 (9072) 13100 (5941) fifth wheel) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 175 6800 (3083) 5.4L 4.10 15000 (6804) 8300 (3764) 6.8L 3.73 16500 (7484) 9700 (4399) 6.8L 4.30 20000 (9072) 12500 (5670) (without fifth wheel) 6.8L (with 4.30 20000 (9072) 13200 (5987) fifth wheel) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 176 4x2 with automatic transmission 6.8L 3.73 17000 (7711) 10300 (4672) 6.8L (without 4.30 20000 (9072) 13300 (6033) fifth wheel, with optional 14,000 lb. hitch) 6.8L (with 4.30 20000 (9072) 13300 (6033) fifth wheel) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 177 Maximum ratio lbs. (kg) trailer weight - lbs. (kg) 4x2 with manual transmission 5.4L 3.73 13500 (6123) 7200 (3266) 5.4L 4.10 15000 (6804) 8700 (3946) 6.8L 3.73 16500 (7484) 10100 (4581) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 178 20000 (9072) 13200 (5987) 4x2 with automatic transmission 5.4L 3.73 13500 (6123) 7000 (3175) 5.4L 4.10 15000 (6804) 8500 (3856) 6.8L 3.73 17000 (7711) 10300 (4672) 6.8L 4.30 20000 (9072) 13300 (6033) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 179 15000 (6804) 8400 (3810) 6.8L 3.73 17000 (7711) 10300 (4671) 4x4 with manual transmission 5.4L 3.73 13500 (6123) 6400 (2903) 5.4L 4.10 15000 (6804) 7900 (3583) 6.8L 3.73 16500 (7484) 9300 (4218) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 180 4x4 with manual transmission 6.8L 3.73 16500 (7484) 9000 (4082) 6.8L 4.30 20000 (9072) 12500 (5670) 4x4 with automatic transmission 6.8L 3.73 17000 (7711) 9500 (4309) 6.8L 4.30 20000 (9072) 12500 (5670) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 181 4x2 with manual transmission 6.8L 3.73 16500 (7484) 9200 (4173) 6.8L 4.30 20000 (9072) 12700 (5761) 4x2 with automatic transmission 6.8L 3.73 17000 (7711) 9700 (4400) 6.8L 4.30 20000 (9072) 12700 (5761) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 182 F-450 SuperCab Chassis Cab Dual Rear Wheel (Fifth Wheel Towing) Engine Rear axle Maximum GCWR - Maximum ratio lbs. (kg) trailer weight - lbs. (kg) 4x2 with manual transmission 6.8L 22000 (9979) 14200 (6441) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 183 6.8L 5.38 26000 (11793) 18000 (8165) 4x4 with manual transmission 6.8L 22000 (9979) 13700 (6214) 4x4 with automatic transmission 6.8L 4.88 24000 (10886) 15700 (7121) 6.8L 5.38 26000 (11793) 17700 (8029) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 184 4x2 with automatic transmission 6.8L 4.88 24000 (10886) 15900 (7212) 6.8L 5.38 26000 (11793) 17900 (8119) 4x4 with automatic transmission 6.8L 4.88 24000 (10886) 15600 (7076) 6.8L 5.38 26000 (11793) 17600 (7983) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 185 Trailer brakes Electric brakes and manual, automatic or surge-type trailer brakes are safe if installed properly and adjusted to the manufacturer’s specifications. The trailer brakes must meet local and Federal regulations. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 186 Understanding the positions of the 5–speed automatic transmission section in this chapter. • Anticipate stops and brake gradually. • Do not exceed the GCWR rating or transmission damage may occur. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 187 Replace front and rear axle lubricants any time the axles have been submerged in water. Axle lubricant quantities are not to be checked unless a leak is suspected. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 188: Recreational Towing
(with the exception of moving it as a disabled vehicle off the road out of traffic). SNOWPLOWING Ford recommends that the Super Duty F-Series used for snow removal include the Snow Plow Package Option. This option is available on 4x4 only, and includes the following upgrades: •...
Page 189 • The Total Accessory Reserve Capacity (TARC) is shown on the lower right side of the vehicle’s Safety Certification Label. This applies to Ford-completed vehicles of 10,000 lb. GVWR or less. This is the weight of permanently-attached auxiliary equipment, such as snowplow frame-mounting hardware, that can be added to the vehicle and satisfy Ford compliance certification to FMVSS.
Page 190 Do not attempt to service, repair, or modify the air bag supplemental restraint system (SRS) or its fuses. See your Ford or Lincoln Mercury dealer. Additional equipment such as snowplow equipment may effect the performance of the air bag sensors increasing the risk of injury.
Page 191 BlockerBeam to install the snowplow mounting hardware to the vehicle frame. The BlockerBeam must be re-installed if the snowplow frame-mounting hardware is removed from the vehicle to assure proper air bag deployment in a crash. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 192: Roadside Emergencies
Roadside Emergencies Roadside Emergencies GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford Motor Company offers a complimentary roadside assistance program. This program is separate from the New Vehicle Limited Warranty. The service is available: •...
Page 193: Fuel Pump Shut-Off Switch
Roadside Emergencies Canadian customers who require roadside assistance, call 1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount. To obtain reimbursement information, U.S. Ford or Mercury vehicles customers call 1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Page 194: Fuses And Relays
Note: Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 195 The fuse panel is located below and to the left of the steering wheel by the brake pedal. Remove the panel cover to access the fuses. To remove the fuse panel cover, turn the panel fasteners counterclockwise. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 196 Not used 20A* Power point - instrument panel — Not used 20A* Trailer tow turn/stop relay 30A* High beam headlamps/Flash to pass 15A* Backup lamps (Diesel engine only) 20A* Heated mirrors 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 197 4-Wheel Anti-lock Brake System (4WABS) module, Variable Fan Control (VFC) (Diesel engine only) 10A* Air bags 15A* Ignition switch Run feed 10A* EATC module/Front blower relay coil 10A* Customer access 15A* Highbeam headlamps 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 198 Door locks/Body security module 50A** Ignition switch (gasoline engine only), FICM power (Diesel engine only) 40A** Heated backlight 30A** Fuel heater (Diesel engine only) 30A** Front wiper main 40A** Front blower motor 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 199 Fuel heater relay (Diesel engine only) — Heated backlight relay — Trailer tow battery charge relay — Delayed accessory relay — Starter relay * Mini Fuses ** Maxi Fuses ***Circuit Breaker 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 200 Ford. If the dissimilar spare tire or wheel is damaged, it should be replaced rather than repaired.
Page 201 Regular cab: Fastened to floor behind front seat Super Cab: Fastened to floor under rear seat Crew Cab: Fastened to floor behind rear seat Key, spare tire lock In the glove box 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 202 • Vehicles equipped with dual rear wheels, insert the lug wrench extension into the lug wrench to reach the lug nuts. 2. Attach the spare tire lock key (A) to the jack handle (B). 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 203 (in both directions) the wheel that is diagonally opposite (other side and end of the vehicle) to the tire being changed. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 204 If the vehicle slips off the jack, you or someone else could be seriously injured. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 205 7. Position the jack according to the following guides: • Front (4x2) • Front passenger side (4x4) • Front driver side (4x4) Make sure the jack fits into the notched area next to the differential housing. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 206 Do not fully tighten the lug nuts until the wheel has been lowered. 11. Lower the wheel by turning the jack handle counterclockwise. Go to step 19. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 207 • Front (4x2) F–350 Single Rear Wheel (SRW) Chassis Cab only Place jack directly under jacking pin. • Front (4x2) F–350 Dual Rear Wheel (DRW) Chassis Cab only Place jack directly under I-beam. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 208 Roadside Emergencies • Front (4x2) F–450/F–550 • Front driver side (4x4): F–350 Chassis Cab • Front driver side (4x4): F–450/F–550 with gray jack • Front driver side F–450/F–550 (4x4) with red jack 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 209 18. Lower the wheel by slowly turning the release valve counterclockwise. Opening the release valve slowly will provide a more controlled rate of descent. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 210 Try to push or pull, then turn the tire to be sure it will not move. Loosen and retighten, if necessary. Failure to properly stow the spare tire may result in failure of the winch cable and loss of the tire. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 211 150-165 200-225 * Torque specifications are for nut and bolt threads free of dirt and rust. Use only Ford recommended replacement fasteners. On all two-piece flat wheel nuts, apply one drop of motor oil between the flat washer and the nut. Do not apply motor oil to the wheel nut threads or the wheel stud threads.
Page 212: Jump Starting
Ensure that vent caps are tight and level. 5. Turn the heater fan on in both vehicles to protect any electrical surges. Turn all other accessories off. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 213 Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 214 Jump starting 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 215 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 216 After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 217: Wrecker Towing
2WD position prior to towing. • On manual transfer case vehicles, the shift lever is in the 2WD position and the wheel hubs are in the UNLOCKED position prior to towing. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 218 If the vehicle is towed by other means or incorrectly, vehicle damage may occur. Ford Motor Company produces a towing manual for all authorized tow truck operators. Have your tow truck operator refer to this manual for proper hook-up and towing procedures for your vehicle.
Page 219: Customer Assistance
Center at the number below. Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Page 220 If you own a Lincoln vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you.
Page 221 5,000 participating Ford or Lincoln Mercury and Ford of Canada dealers. If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible. Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www.ford-esp.com.
Page 222 THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Company vehicles. The Dispute Settlement Board may not be available in all states. Ford...
Page 223 • The name of the dealer(s) who sold or serviced the vehicle. • A brief description of your unresolved concern. • A brief summary of the action taken by the dealer(s) and Ford Motor Company. • The names (if known) of all the people you contacted at the dealership(s).
Page 224 After a case is reviewed, the Board mails you a decision letter and a form on which to accept or reject the Board’s decision. The decisions of the Board are binding on Ford (and, in some cases, on the dealer) but not on consumers who are free to pursue other remedies available to them under state or federal law.
Page 225 UTILIZING THE MEDIATION/ARBITRATION PROGRAM (CANADA ONLY) In those cases where you continue to feel that the efforts by Ford and the dealer to resolve a factory-related vehicle service concern have been unsatisfactory, Ford of Canada participates in an impartial third party mediation/arbitration program administered by the Canadian Motor Vehicle Arbitration Plan (CAMVAP).
Page 226 If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. If the dealership cannot help you, write or call: FORD MOTOR COMPANY...
Page 227 In the case of 1 or 2 above, the consumer must also notify the manufacturer of the need for the repair of the nonconformity at the following address: Ford Motor Company 16800 Executive Plaza Drive Mail Drop 3NE-B Dearborn, MI 48126 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 228: Reporting Safety Defects (U.s. Only)
However, NHTSA cannot become involved in individual problems between you, your dealer, or Ford Motor Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–800–424–9393 (or 366–0123 in the Washington D.C.
Page 229: Cleaning
(low-gloss black) colored trim, such as grained door handles, roof racks, bumpers, side moldings, mirror housings or the windshield cowl area. The paint sealant will “gray” or stain the parts over time. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 230 • Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts that require cleaning and pressure rinse clean. • Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 231 • Do not use fuel, kerosene, or paint thinner to clean any parts. • Wiper blades can be cleaned with isopropyl (rubbing) alcohol or windshield washer solution. Be sure to replace wiper blades when they appear worn or do not function properly. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 232 Do not use cleaning solvents, bleach or dye on the vehicle’s seatbelts, as these actions may weaken the belt webbing. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 233 King Ranch Saddle Shop at 1–800–282–KING (5464). • Do not spill coffee, ketchup, mustard, orange juice or oil-based products on the leather as they may permanently stain the leather. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 234 FORD, LINCOLN AND MERCURY CAR CARE PRODUCTS Your Ford, Lincoln or Mercury dealer has many quality products available to clean your vehicle and protect its finishes. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle.
Page 235 Motorcraft Wheel and Tire Cleaner (ZC-37–A) Motorcraft Dash and Vinyl Cleaner (ZC-38–A) Motorcraft Car Care Kit (ZC-26) Ford Premium Car Wash Concentrate (F2SZ-19523–WC) Motorcraft Carlite Glass Cleaner (Canada only) (CXC-100) Motorcraft Spot and Stain Remover (ZC-14) Motorcraft Detail Wash (ZC-3–A)
Page 236: Maintenance And Specifications
• Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in 1 (First). 2. Turn off the engine and remove the key. 3. Block the wheels. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 237 Slide the handle to release the auxiliary latch. 3. Lift the hood until the lift cylinders hold it open. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 238: Engine Compartment
5. Power steering fluid reservoir 6. Air filter assembly 7. Engine coolant reservoir 8. Windshield washer fluid reservoir 9. Battery 10. Engine oil filler cap 11. Transmission fluid dipstick (automatic transmission) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 239: Engine Oil
3. Set the parking brake and ensure the gearshift is securely latched in P (Park) (automatic transmission) or 1 (First) (manual transmission). 4. Open the hood. Protect yourself from engine heat. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 240 2. If the engine oil level is not within the normal range, add only certified engine oil of the recommended viscosity. Remove the engine oil filler cap and use a funnel to pour the engine oil into the opening. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 241 Only use oils “Certified For Gasoline Engines” by the American Petroleum Institute (API). To protect your engine’s warranty use Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford specification WSS-M2C153-H. SAE 5W-20 oil provides optimum fuel economy and durability performance meeting all requirements for your vehicle’s engine.
Page 242: Battery
Therefore, do not allow flames, sparks or lighted substances to come near the battery. When working near the battery, always shield your face and protect your eyes. Always provide proper ventilation. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 243 • If you do not allow the engine to relearn its idle trim, the idle quality of your vehicle may be adversely affected until the idle trim is eventually relearned. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 244 50–50 mixture of coolant and water provides the following: • Freeze protection down to -34°F (-36°C). • Boiling protection up to 265°F (129°C). • Protection against rust and other forms of corrosion. • Enables calibrated gauges to work properly. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 245 Do not add engine coolant when the engine is hot. Steam and scalding liquids released from a hot cooling system can burn you badly. Also, you can be burned if you spill coolant on hot engine parts. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 246 • Add Motorcraft Premium Gold Engine Coolant (yellow-colored), VC-7–A (U.S., except CA and OR), VC-7–B (CA and OR only), meeting Ford Specification WSS-M97B51–A1. Note: Use of Motorcraft Cooling System Stop Leak Pellets, VC-6, may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
Page 247 Recycled engine coolant Ford Motor Company does NOT recommend the use of recycled engine coolant in vehicles originally equipped with Motorcraft Premium Gold Engine Coolant since a Ford-approved recycling process is not yet available.
Page 248 If the engine coolant supply is depleted, this feature allows the vehicle to be driven temporarily before incremental component damage is incurred. The “fail-safe” distance depends on ambient temperatures, vehicle load and terrain. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 249 3. If this is not possible, wait a short period for the engine to cool. 4. Check the coolant level and replenish if low. Never remove the coolant reservoir cap while the engine is running or hot. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 250 If fuel is swallowed, call a physician immediately, even if no symptoms are immediately apparent. The toxic effects of fuel may not be visible for hours. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 251 • Keep the fuel pump nozzle in contact with the fuel container while filling. • DO NOT use a device that would hold the fuel pump handle in the fill position. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 252 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 253 Gasolines that meet the World-wide Fuel Charter should be used when available. Ask your fuel supplier about gasolines that meet the World-wide Fuel Charter. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 254 Maintenance and Specifications Cleaner air Ford endorses the use of reformulated “cleaner-burning” gasolines to improve air quality. Running out of fuel Avoid running out of fuel because this situation may have an adverse affect on powertrain components. If you have run out of fuel: •...
Page 255 5. Follow one of the simple calculations in order to determine fuel economy: Calculation 1: Multiply liters used by 100, then divide by total kilometers traveled. Calculation 2: Divide total miles traveled by total gallons used. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 256 • Combine errands and minimize stop-and-go driving. Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fuel economy. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 257 It is important to note the box in the lower left corner of the window sticker. These numbers represent the Range of L/100 km (MPG) expected on the vehicle under optimum conditions. Your fuel economy may vary depending upon the method of operation and conditions. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 258 Guide are essential to the life and performance of your vehicle and to its emissions system. If other than Ford, Motorcraft or Ford-authorized parts are used for maintenance replacements or for service of components affecting emission control, such non-Ford parts should be equivalent to genuine Ford Motor Company parts in performance and durability.
Page 259 Then, start the engine and complete the above driving cycle. The engine must warm up to its normal operating temperature. Once started, do not turn off the engine until the above driving cycle is complete. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 260 If the fluid levels are outside of the normal operating range, the performance of your brake system could be compromised, seek service from your dealer immediately. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 261 Check the clutch fluid level. Refer to the Scheduled Maintenance Guide for the service interval schedules. Use only a DOT 3 brake fluid designed to meet Ford specification ESA-M6C25–A. Refer to Lubricant Specifications in this chapter. Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes with running water for 15 minutes.
Page 262 COLD DO NOT ADD above 10°C (50°F). DON'T ADD IF IN CROSSHATCHED AREA • CHECK WHEN HOT IDLING IN PARK 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 263 Use of a non-approved automatic transmission fluid may cause internal transmission component damage. If necessary, add fluid in 250 ml (1/2 pint) increments through the filler tube until the level is correct. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 264 3. Replace filter with a new authorized Motorcraft filter element. Refer to the Motorcraft part numbers chart in this chapter. 4. Reinstall housing and check transmission fluid level using procedure in this section. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 265 5. Install and tighten the fill plug securely. Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt)
Page 266 Use only fluid that meets Ford specifications. Refer to Lubricant specifications in this chapter. DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubrication.
Page 267: Air Filter(S)
This could cause filter damage and allow unmetered air to enter the engine if not properly seated. 5. Replace the two halves of the air filter housing and secure the clamp. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 268 10 to 12 inches or limited production tires as defined in Title 49 Code of Federal Regulations Part 575.104(c)(2). U.S. Department of Transportation-Tire quality grades: The U.S. Department of Transportation requires Ford to give you the following information about tire grades exactly as the government has written it. Treadwear...
Page 269 • Standard load: A class of P-metric or Metric tires designed to carry a maximum load at 35 psi [37 psi (2.5 bar) for Metric tires]. Increasing the inflation pressure beyond this pressure will not increase the tire’s load carrying capability. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 270 Note: If your tire size does not begin with a letter this may mean it is designated by either ETRTO (European Tire and Rim Technical Organization) or JATMA (Japan Tire Manufacturing Association). 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 271 Note: For tires with a maximum speed capability over 149 mph (240 km/h), tire manufacturers sometimes use the letters ZR. For those with a maximum speed capability over 186 mph (299 km/h), tire manufacturers always use the letters ZR. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 272 • Temperature: The temperature grades are A (the highest), B and C, representing the tire’s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 273 4. Maximum Load Single lbs. (kg) at psi (kPa) cold: Indicates the maximum load and tire pressure when the tire is used as a single; defined as two tires (total) on the rear axle. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 274 Location of the tire label You will find a tire label containing tire inflation pressure by tire size and other important information located on the B-Pillar or the edge of the driver’s door. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 275 You are strongly urged to buy a reliable tire pressure gauge, as automatic service station gauges may be inaccurate. Ford recommends the use of a digital or dial type tire pressure gauge rather than a stick type tire pressure gauge.
Page 276 Health Administration (OSHA) regulations. For example, during any procedure involving tire inflation, the technician or individual must utilize a remote inflation device, and ensure that all persons are clear of the trajectory area. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 277 If your vehicle seems to pull to one side when you’re driving, the wheels may be out of alignment. Have a qualified technician at a Ford or Lincoln/Mercury dealer check the wheel alignment periodically.
Page 278 Maintenance and Specifications • Front Wheel Drive (FWD) vehicles (front tires at top of diagram) • Rear Wheel Drive (RWD) vehicles/Four Wheel Drive (4WD) vehicles (front tires at top of diagram) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 279 Note: After having your tires rotated, inflation pressure must be checked and adjusted to the vehicle requirements. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 280 • Severe abrasion on the sidewall If your vehicle has a leak in the exhaust system, a road tire or the spare tire may be exposed to hot exhaust temperatures requiring the tire to be replaced. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 281 Only use replacement tires and wheels that are the same size and type (such as P-metric versus LT-metric or all-season versus all-terrain) as those originally provided by Ford. Use of any tire or wheel not recommended by Ford can affect the safety and performance of your vehicle, which could result in an increased risk of loss of vehicle control, vehicle rollover, personal injury and death.
Page 282 • Remove the tire chains when they are no longer needed. Do not use tire chains on dry roads. • The suspension insulation and bumpers will help prevent vehicle damage. Do not remove these components from your vehicle when using snow tires and chains. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 283: Part Numbers
Refer to the Scheduled Maintenance Guide for the appropriate intervals for changing the PCV valve. Replace the PCV valve with one that meets Ford material and design specifications for your vehicle, such as a Motorcraft or equivalent replacement part. The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used.
Page 284: Refill Capacities
DOT 3 Motor on reservoir Vehicle Brake Fluid Engine coolant Motorcraft 5.4L V8 engine 25.0L (26.4 Premium Gold with A/C quarts) Engine Coolant 6.8L V10 engine 26.0L (27.5 (yellow-colored) quarts) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 285 Fill to FULL fluid MERCON ATF COLD range on dipstick Transfer case Motorcraft 4x4 vehicles 1.9L (2.0 fluid MERCON ATF quarts) Manual Motorcraft 6-speed manual 5.5L (5.8 transmission MERCON ATF quarts) fluid 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 286 Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 (10.5 inch) or C8AZ-19B546–A (Dana 80) or equivalent meeting Ford Specification EST-M2C118–A for complete refill of limited slip axles. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water.
Page 287: Lubricant Specifications
Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford specification WSS-M2C153–H and the API Certification mark. LUBRICANT SPECIFICATIONS...
Page 288 DOT 3 clutch fluid (if DOT 3 Motor equipped) Vehicle Brake Fluid Engine coolant Motorcraft VC-7-A (U.S., WSS-M97B51-A1 Premium Gold except CA and Engine Coolant OR), VC-7-B (yellow-colored) (CA and OR only) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 289 (if equipped) Power steering Motorcraft XT-2-QDX MERCON fluid and MERCON ATF transfer case fluid (if equipped) Manual Motorcraft XT-2-QDX MERCON transmission MERCON ATF (6-speed) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 290 Add 236 ml (8 oz.) of Additive Friction Modifier XL-3 (10.5 inch) or C8AZ-19B546-A (Dana 80) or equivalent meeting Ford specification EST-M2C118-A for complete refill of limited slip axles. Ford design rear axles contain a synthetic lubricant that does not require changing unless the axle has been submerged in water.
Page 291 (3479.8) (3479.8) (3610.7) (3610.7) 158.0 158.0 (4013.2) (4013.2) (5) Overall 227.0 227.0 (5767) 231.9 231.9 length (5767) (5889) (5889) 248.0 248.0 (6300) (6300) Short Wheel Base (SWB) Long Wheel Base (LWB) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 292 (2a) Track - 68.7 (1746) 68.7 (1746) 68.7 (1746) 68.7 (1746) Front (2b) Track - 68.1 (1729) 68.1 (1729) 68.1 (1729) 68.1 (1729) Rear 71.0 (1803) 71.0 (1803) 74.0 (1880) 74.0 (1880) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 293 (5744) (5889) 250.2 248.0 (6300) (6354) 4x2 Single rear wheel (SRW) 4x2 Dual rear wheel (DRW) 4x4 Single rear wheel (SRW) 4x4 Dual rear wheel (DRW) Short box Long box 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 294 172.4 (4379) (5) Overall 261.6 (6644) 246.2 (6254) 262.4 (6666) length 4x2 Single Rear Wheel (SRW) 4x2 Dual Rear Wheel (DRW) 4x4 Single Rear Wheel (SRW) 4x4 Dual Rear Wheel (DRW) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 295 286.1 (7268) 140.8” (3576 mm) wheel base 164.8” (4186 mm) wheel base 188.8” (4795 mm) wheel base 200.8” (5100 mm) wheel base 176.2” (4475 mm) wheel base 200.2” (5085 mm) wheel base 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 296 286.1 (7268) 140.8” (3576 mm) wheel base 164.8” (4186 mm) wheel base 188.8” (4795 mm) wheel base 200.8” (5100 mm) wheel base 176.2” (4475 mm) wheel base 200.2” (5085 mm) wheel base 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 297 Maintenance and Specifications 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 298 The vehicle identification number is attached to a metal tag and is located on the driver side XXXXXXXXXXXXXXXXX instrument panel. (Please note that in the graphic XXXX is representative of your vehicle identification number.) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 299 (if equipped). Transmission/Transaxle code designations You can find a transmission/transaxle code on the vehicle certification label. The following table tells you which transmission or transaxle each code represents. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 300 Front wheel drive automatic transaxle 4–speed overdrive (4F27E) 4–speed overdrive (4FE) 3–speed (Mazda) 4–speed overdrive (AX4S) 4–speed overdrive (4F20E) 4–speed overdrive (4F50N) 4–speed overdrive (CD4E) Rear wheel drive manual transaxle 5–speed (Mazda M5) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 301 Maintenance and Specifications Code Transmission/Transaxle Description Rear wheel drive automatic transmission 4–speed overdrive (4R70W) 5–speed overdrive (5R55N) 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 302: Accessories
In addition, each accessory is made from high quality materials and meets or exceeds Ford’s rigorous engineering and safety specifications. Ford Motor Company will repair or...
Page 303 Bed tents Bike racks Cargo organization and management Diamond plate accessories Engine block heaters and blankets Rear seat entertainment systems Toolboxes Towing mirrors TracRac and accessories Trailer hitches, wiring harnesses and accessories 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 304 • Mobile communications systems may harm the operation of your vehicle, particularly if they are not properly designed for automotive use. 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 305: Index
....230 instrument panel ....232 refill capacities ......284 interior ........232 traction lok ......132 interior trim ......232 plastic parts ......231 safety belts ......232 washing ........229 Battery ........242 waxing ........229 acid, treating emergencies ..242 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 306 ....287, 291 jump-starting ......212 Cruise control Emergency Flashers ....193 (see Speed control) ....61 Emission control system ..258 Customer Assistance ....192 Ford accessories for your Engine ........291 vehicle ........234 cleaning ........230 Ford Extended Service coolant ........244 Plan ..........221 diesel ...........8 Getting assistance outside fail-safe coolant ......248...
Page 307 ........253 Homelink wireless control running out of fuel ....254 system ..........64 safety information relating to Hood ..........237 automotive fuels .....250 Fuel pump shut-off switch ..193 Ignition .......125, 291 Fuses ........194–195 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 308: Message Center
Parts (see Motorcraft parts) ..283 Lights, warning and indicator ..12 Pedals (see Power adjustable anti-lock brakes (ABS) ..130 foot pedals) .........61 speed control ......63 Power adjustable foot pedals ..61 Load limits .........161 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 309 ......114 lap belt ........99 Tires ........268–269 safety belt maintenance ..105 alignment ........277 warning light and care ..........275 chime .......100–101 changing ........203 checking the pressure ....275 Safety seats for children ..117 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)
Page 310 Windshield washer fluid and (automatic) ......262 wipers ..........52 fluid, checking and adding checking and adding fluid ..239 (manual) .........265 replacing wiper blades .....52 fluid, refill capacities ....284 lubricant specifications ..287, 291 Wrecker towing ......217 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus)

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Ford F250 Owner's Manual

Introduction

Instrument Cluster

Entertainment Systems

Climate Controls

Lights

Driver Controls

Locks and Security

Seating and Safety Restraints

Driving

Quick Links

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