Magnetek Flex Pro Instruction Manual
Magnetek Flex Pro Instruction Manual

Magnetek Flex Pro Instruction Manual

Radio control equipment
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Flex Pro Transmitter
Radio Control Equipment
Instruction Manual
Part Number: 198-50003 R10
April 2019
©Copyright 2019 Magnetek Material Handling

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Summary of Contents for Magnetek Flex Pro

  • Page 1 Flex Pro Transmitter Radio Control Equipment Instruction Manual Part Number: 198-50003 R10 April 2019 ©Copyright 2019 Magnetek Material Handling...
  • Page 2 Page Intentionally Left Blank Flex Pro Transmitter Instruction Manual April 2019 Page 2 of 25...
  • Page 3: Table Of Contents

    Operating Procedure ........................20 General Operating Procedure ....................20 Changing Transmitter Batteries....................21 Status Lights Indicators and Warnings..................22 Push Button Error Table......................23 Troubleshooting Tips........................24 Declaration of Conformity........................ 25 Flex Pro Transmitter Instruction Manual April 2019 Page 3 of 25...
  • Page 4 Page Intentionally Left Blank Flex Pro Transmitter Instruction Manual April 2019 Page 4 of 25...
  • Page 5 Your New Radio Remote Control System Thank you for your purchase of Magnetek’s Enrange™ Flex Pro radio remote control system. Without a doubt, our Flex Pro system is the ultimate solution for providing precise, undeterred, and safe control of your material.
  • Page 6 It is the responsibility of the owners, users and operators of the Magnetek Products to know, understand and follow all of these requirements. It is the responsibility of the employer to make its employees aware of all of the above listed requirements and to make certain that all operators are properly trained.
  • Page 7: Introduction

    • Full compliance – All systems are fully compliant with the FCC Part-15 Rules, European Directives (Safety, EMC, RED, and Machinery), and Industry Canada Specifications (IC). Flex Pro Transmitter Instruction Manual April 2019 Page 7 of 25...
  • Page 8: Radio And Safety

    The following information is intended to be used in conjunction with other rules or regulations already in existence. It is important to read all of the safety information contained in this section before installing or operating the Radio Control System. Flex Pro Transmitter Instruction Manual April 2019 Page 8 of 25...
  • Page 9: Critical Installation Considerations

    Radio controlled cranes, hoists, lifting devices and other material handling equipment should not be operated by any person who cannot read or understand signs, notices and operating instructions that pertain to the equipment. Flex Pro Transmitter Instruction Manual April 2019 Page 9 of 25...
  • Page 10: Safety Information And Recommended Training For Radio Controlled Equipment Operators

    • operate manual motions with other than manual power • operate radio controlled equipment when low battery indicator is on Flex Pro Transmitter Instruction Manual April 2019 Page 10 of 25...
  • Page 11: Transmitter Unit

    Damaged and inoperable radio controller equipment should be returned to Magnetek for evaluation and repair. Failure to follow this warning could result in serious injury or death and damage to equipment.
  • Page 12: Optional Rechargeable Battery Charging

    Do not short the charger. Do not attempt to charge a damaged battery. Use only Magnetek-approved chargers for the appropriate battery pack. Do not attempt to use a battery that is leaking, swollen or corroded. Charger units are not intended for outdoor use. Only use charger units indoors.
  • Page 13: Specific System Warnings

    2.11 Specific System Warnings The following specific operating safety tips should be strictly followed when operating a Flex Pro system: • Check the Status LED on the transmitter for any signs of low battery power (See Section 5.3 Status Lights Indicators and Warnings on page 22).
  • Page 14: General System Information

    Pushbutton #5 System Channel Pushbutton #6 Crane Number Pushbutton #7 FCC Information Pushbutton #8 NOTE: Push Buttons #9 – #12 are not present on the Flex Pro 8 Module. Flex Pro Transmitter Instruction Manual April 2019 Page 14 of 25...
  • Page 15: Internal Illustration (Pro 12 Configuration)

    3.2 Internal Illustration (Pro 12 Configuration) Fig. 2 Encoder Board Function LED Displays Aerial Antenna I-CHIP Transmitting Module Dip-Switch Status LED Display Battery Contact Mechanism NOTE: Flex Pro 8 Module will differ slightly. Flex Pro Transmitter Instruction Manual April 2019 Page 15 of 25...
  • Page 16: Types Of Buttons

    3.3 Types of Buttons The buttons used on the Flex Pro are fully proportional, stepless push buttons with an output that varies 0 – 100%, based on how far the button is depressed. It is possible to model the stepless buttons as an ON/OFF momentary switch, an ON/OFF latched switch, a 2-Speed button, or a 3-Speed button.
  • Page 17: Function Settings

    Fig. 6 Fig. 5 The dip-switch setting “1 0 0 1 0” shown in Fig. 6 corresponds to channel 19 in the system channels table (Table 1 on page 18). Flex Pro Transmitter Instruction Manual April 2019 Page 17 of 25...
  • Page 18 16*^ 433.750 MHZ 01111 434.550 MHZ 11111 NOTE: Frequencies marked with * are approved for use in Australia. NOTE: Frequencies marked with ^ are approved for use in Singapore. Flex Pro Transmitter Instruction Manual April 2019 Page 18 of 25...
  • Page 19: Inactivity Time-Out Timer

    Bits 6 and 7 on the dip-switch allow the user to define a time after which, if no buttons on the transmitter are pressed, the Flex Pro will send an OFF command to the receiver and power down. To restart the unit, the user must turn the ON/OFF/START switch to the OFF position and then back to ON again to resume operation.
  • Page 20: Operating Procedure

    START position for up to 2 seconds. This will activate the receiver E-Stop. Thereafter, the same START position will become an auxiliary function with momentary contact. Fig. 12 Flex Pro Transmitter Instruction Manual April 2019 Page 20 of 25...
  • Page 21: Changing Transmitter Batteries

    After changing the batteries, also make sure that all screws are tightened to avoid water, moisture, dirt, grease, or other liquid penetration. ↓ Fig. 14 Fig. 13 WARNING The combined voltage of the batteries cannot exceed 3.0V. Flex Pro Transmitter Instruction Manual April 2019 Page 21 of 25...
  • Page 22: Status Lights Indicators And Warnings

    (prior to initiating the START function). Stop command initiated with Solid red receiver E-Stop deactivated. Voltage goes below 1.9V at initial Solid red power-on – transmitter power shuts off. Flex Pro Transmitter Instruction Manual April 2019 Page 22 of 25...
  • Page 23: Push Button Error Table

    5.4 Push Button Error Table Push Button Flex Pro Transmitter Instruction Manual April 2019 Page 23 of 25...
  • Page 24: Troubleshooting Tips

    Code the same Receiver Access Code. Make sure that the startup procedure is System out of range initiated within 100 meters (300 feet) from the receiver location. Flex Pro Transmitter Instruction Manual April 2019 Page 24 of 25...
  • Page 25: Declaration Of Conformity

    N49 W13650 Campbell Drive Menomonee Falls, WI 53051 The undersigned hereby declares on behalf of Magnetek, that the above-referenced products, to which this declaration relates, is in conformity with the provisions of CE Mark Directive (93/68/EEC), Machinery Safety Directive (MD) 2006/42/EC, Radio Equipment Directive (RED, 2014/53/EU), EMC Directive (2014/30/EU), and the ROHS2 Directive (2011/65/EU).

This manual is also suitable for:

Flex pro seriesFlex 8 proFlex 12 pro

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