Magnetek Enrange MLTX Instruction Manual
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Magnetek Enrange MLTX Instruction Manual

Magnetek Enrange MLTX Instruction Manual

Pre-engineered, wireless controls
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Enrange Pre-engineered
MLTX Transmitter
Wireless Controls
February 2011
Part Number: 198-50002-1000-R1
©Copyright 2011 Magnetek Material Handling

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Summary of Contents for Magnetek Enrange MLTX

  • Page 1 Enrange Pre-engineered MLTX Transmitter Wireless Controls February 2011 Part Number: 198-50002-1000-R1 ©Copyright 2011 Magnetek Material Handling...
  • Page 2 Magnetek has set a whole new standard in radio-remote performance, dependability, and value with this unique new line of belly box transmitters. Without a doubt, our Enrange MLTX is the ultimate solution for having precise, undeterred, and safe control of your material.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1.1: CRITICAL INSTALLATION CONSIDERATIONS ................6   1.2: GENERAL .............................. 6   1.3: PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED EQUIPMENT ......6   1.4: SAFETY INFORMATION AND RECOMMENDED TRAINING FOR RADIO CONTROLLED EQUIPMENT OPERATORS ......................... 7   1.5: TRANSMITTER UNIT ..........................
  • Page 4 It is the responsibility of the owners, users and operators of the Magnetek Products to know, understand and follow all of these requirements. It is the responsibility of the employer to make its employees aware of all of the above listed requirements and to make certain that all operators are properly trained.
  • Page 5 WARNINGS and CAUTIONS Throughout this document WARNING and CAUTION statements have been deliberately placed to highlight items critical to the protection of personnel and equipment. WARNING – A warning highlights an essential operating or maintenance procedure, practice, etc. which if not strictly observed, could result in injury or death of personnel, or long term physical hazards.

  • Page 6: Critical Installation Considerations

    1.1: CRITICAL INSTALLATION CONSIDERATIONS WARNING PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT, READ AND DEVELOP AN UNDERSTANDING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.

  • Page 7: Safety Information And Recommended Training For Radio Controlled Equipment Operators

    Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or by any person who may be suffering from a disorder or illness, is taking any medication that may cause loss of equipment control, or is under the influence of alcohol or drugs. 1.4: SAFETY INFORMATION AND RECOMMENDED TRAINING FOR RADIO CONTROLLED EQUIPMENT OPERATORS Anyone being trained to operate radio controlled equipment should possess as a minimum the following...

  • Page 8: Transmitter Unit

     lift or carry any loads over people  operate the crane, hoist or lifting device unless all persons, including the operator, are and remain clear of the supported load and any potential pinch points  operate a crane, hoist or lifting device when the device is not centered over the load ...

  • Page 9: Batteries

    Do not attempt to open the battery pack. Do not short circuit the battery. For intrinsically safe environments only use specified Magnetek Enrange intrinsically safe batteries. Keep the battery pack environment cool during charging operation and storage (i.e., not in direct sunlight or close to a heating source).

  • Page 10: Mltx Transmitter Standard Configuration And Operation

    2.1: MLTX TRANSMITTER STANDARD CONFIGURATION AND OPERATION WARNING BEFORE OPERATING THE TRANSMITTER FAMILIARIZE YOURSELF WITH ALL SAFETY INFORMATION IN THIS MANUAL, THE CORRESPONDING RECEIVER SYSTEM MANUAL, APPROPRIATE MANUAL SUPPLEMENTS AND ANY OTHER LOCAL, STATE, OR FEDERAL RULES OR REGULATIONS ALREADY IN EXISTENCE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.

  • Page 11: On-Off" Push-Button (Turns Transmitter And Receiver On Or Off)

    Sections 2-1. through 2-8. Describe the functional operation of the MLTX. Please refer to Figure 1 for typical Pre-engineered MLTX Control Layouts. 2.2: “ON-OFF” PUSH-BUTTON (TURNS TRANSMITTER AND RECEIVER ON OR OFF) Pressing the ON/OFF push-button switch turns the transmitter and the receiver on. If the transmitter is on, the BATTERY light is on or flashing.

  • Page 12: Time-Out-Timer

    2.9: TIME-OUT-TIMER Unless this function is disabled, the transmitter will turn itself off if not used for 15 minutes. WARNING DO NOT ASSUME THE POWER IS OFF IN THE RECEIVER BECAUSE THE TRANSMITTER IS TURNED OFF. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.

  • Page 13: Sw4 Position 3 Disable Tandem For Hoist And Trolley

    2.13: SW4 POSITION 3 DISABLE TANDEM FOR HOIST AND TROLLEY (Normally keep turned “OFF”) For cranes with auxiliary hoists and/or trolleys, turning this switch “ON” disables the transmitter selector switch “BOTH” position (both function) that selects tandem operation of hoist or trolley. 2.14: SW4 POSITION 4 INVERT CRANE SELECT AUX.

  • Page 14: Pre-Engineered Mltx Transmitter Board Setup Information

    2.16: PRE-ENGINEERED MLTX TRANSMITTER BOARD SETUP INFORMATION The Pre-engineered MLTX CPU Board is shown in Figure 2. Refer to paragraphs 2-17 through 2-18 for setups. Figure 2. Pre-engineered MLTX CPU Board. Enrange Pre-Engineered MLTX Transmitter Instruction Manual February 2011 Page 14 of 20...

  • Page 15: Cable Connections

    2.17: CABLE CONNECTIONS When reconnecting cables, the labels in Figure 2 correspond to the connection points for controls, inputs and indicators. Plug appropriate controls, inputs and indicators into their corresponding labeled connectors, by connection numbers. Cables are marked with the connector number. Note: Please ensure that cables are not pinched when closing the transmitter 2.18: SETTING ACCESS CODE The access code is set at the factory and should not be changed unless absolutely necessary.

  • Page 16: Reprogramming The Part 15 Transmitter Synthesizer

    2.23: REPROGRAMMING THE PART 15 TRANSMITTER SYNTHESIZER The Part 15 RF Transmitter can be reprogrammed by Figure 3 MLTX Synthesizer Board removing the CPU board form the bottom housing. Tens Ones Locate rotary switches on the RF Transmitter AK 20 would be Board (see Figure 3 MLTX Synthesizer Board).

  • Page 17: Channel And Frequency Designation By Count

    2.24: CHANNEL AND FREQUENCY DESIGNATION BY COUNT Indicator Channel Actual Count Designator Frequency AK01 439.8 MHz AK02 439.6 MHz AK03 439.4 MHz AK04 439.2 MHz AK05 439.0 MHz AK06 438.8 MHz AK07 438.6 MHz AK08 438.4 MHz AK09 438.2 MHz AK10 438.0 MHz AK11...

  • Page 18: Assembly And Replacement Parts

    2.25: ASSEMBLY AND REPLACEMENT PARTS If your transmitter ever needs repair, we always recommend that you have Magnetek service perform the repair. If you need to refer to a parts list, refer to your transmitters drawing that was included in the shipment of your transmitter.
  • Page 19 Figure 5: Older style enclosure, board installation location example Enrange Pre-Engineered MLTX Transmitter Instruction Manual February 2011 Page 19 of 20...
  • Page 20 Figure 6: Customer Replaceable Parts Enrange Pre-Engineered MLTX Transmitter Instruction Manual February 2011 Page 20 of 20...
  • Page 21 Enrange Engineered MLTX Transmitter Wireless Controls Instruction Manual February 2011 Part Number: 198-50002-100-R1 ©Copyright 2011 Magnetek Material Handling...
  • Page 22 Magnetek has set a whole new standard in radio-remote performance, dependability, and value with this unique new line of belly box transmitters. Without a doubt, our Enrange MLTX is the ultimate solution for having precise, undeterred, and safe control of your material.
  • Page 23 Table of Contents 1.1–1.11 Warnings, Cautions and Notes 2.1. Power “ON-OFF” Switch 2.2. E-STOP 2.3. Motion Push Buttons, Joysticks or Levers 2.4. Transmitter LED Indicator 2.5. Time-Out Timer 2.6. Key Switch (For Part 15 models not using active ESTOP, keyswitch disables power to transmitter circuitry only) 2.7.
  • Page 24 It is the responsibility of the owners, users and operators of the Magnetek Products to know, understand and follow all of these requirements. It is the responsibility of the employer to make its employees aware of all of the above listed requirements and to make certain that all operators are properly trained.

  • Page 25: 1.11 Warnings, Cautions And Notes

    1.1. Warnings, Cautions And Notes Throughout this document WARNING, CAUTION and NOTE statements have been deliberately placed to highlight items critical to the protection of personnel and equipment. WARNING – A warning highlights an essential operating or maintenance procedure, practice, etc.
  • Page 26 Workers must constantly be alert to avoid accidents. The following recommendations have been included to indicate how careful and thoughtful actions may prevent injuries, damage to equipment, or even save a life. Enrange MLTX Transmitter Instruction Manual February 2011 Page 4 of 19...
  • Page 27  know how to keep the operator and other people clear of lifted loads and to avoid “pinch” points  continuously watch and monitor status of lifted loads  know and follow cable and hook inspection procedures Enrange MLTX Transmitter Instruction Manual February 2011 Page 5 of 19...
  • Page 28  operate manual motions with other than manual power  operate radio controlled equipment when low battery indicator is on Enrange MLTX Transmitter Instruction Manual February 2011 Page 6 of 19...
  • Page 29 SHOULD IMMEDIATELY BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVI- SOR. DAMAGED AND INOPERABLE RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND REPAIR. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
  • Page 30 Do not attempt to open the battery pack. Do not short circuit the battery. For intrinsically safe environments only use specified Magnetek Enrange intrinsically safe batteries. Keep the battery pack environment cool during charging operation and storage (i.e., not in direct sunlight or close to a heating source).

  • Page 31: Power "On-Off" Switch

    WARNING BEFORE OPERATING THE TRANSMITTER FAMILIARIZE YOURSELF WITH ALL SAFETY INFORMATION IN THIS MANUAL, THE CORRESPONDING RECEIVER SYSTEM MANUAL, APPROPRIATE MANUAL SUPPLEMENTS AND ANY OTHER LOCAL, STATE, OR FEDERAL RULES OR REGULATIONS ALREADY IN EXISTENCE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
  • Page 32 ON/OFF push button must be pushed to turn the transmitter and receiver ON or OFF. Under normal procedures it is recommended that the unit be turned OFF with the ON/OFF push button before turning OFF the key switch. Enrange MLTX Transmitter Instruction Manual February 2011 Page 10 of 19...

  • Page 33: Mltx Transmitter Board Setup Information

    2.7. MLTX Transmitter Board Setup Information. The MLTX CPU Board is shown in Figure 1. Figure 1. Engineered MLTX CPU Board. Enrange MLTX Transmitter Instruction Manual February 2011 Page 11 of 19...

  • Page 34: Setting Access Code (For Units With No External Code Plug Only)

    Processor to send Software ID to PC Enable – Switch SW3 (C) – position 6 turn “ON” to allow special software to be enabled to read the software ID. (Only Magnetek authorized personnel has the ability to view.) Tilt Switch Enable – Switch SW3 (C) – position 7 turn “ON” to enable the Tilt Switch.

  • Page 35: Batteries

    For 9V disposable alkaline and 7.2V rechargeable NiMH, JU3 and JU4 must be set for 7.2V. For 12V rechargeable NiMH, JU3 and JU4 must be set for 12V. Enrange MLTX Transmitter Instruction Manual February 2011 Page 13 of 19...

  • Page 36: Changing The Channel On The Part 15 Synthesized Transmitter

    Section 2.6 of RSS-102 This portable transmitter with its antenna complies with Industry Canada RF Exposure Limits for General Population / Uncontrolled Exposure. Enrange MLTX Transmitter Instruction Manual February 2011 Page 14 of 19...

  • Page 37: Channel And Frequency Designating By Count

    433.325 MHz AKA02 433.525 MHz AKA03 433.725 MHz AKA04 433.925 MHz AKA05 434.125 MHz AKA06 434.325 MHz AKA07 434.525 MHz AKA08 434.725 MHz AK38 432.4 MHz AK50 430.0 MHz Enrange MLTX Transmitter Instruction Manual February 2011 Page 15 of 19...

  • Page 38: Changing The Channel On The Part 90 Vhf Synthesized Transmitter

    C H 0 Channel Jumper C H 1 C H 2 C H 3 Figure 4: Changing the channel on the Part 90 VHF Synthesized Transmitter Enrange MLTX Transmitter Instruction Manual February 2011 Page 16 of 19...

  • Page 39: Replacement Parts

    2.18. Replacement Parts If your transmitter ever needs repair, we always recommend that you have Magnetek service perform the repair. If you need to refer to a parts list, refer to your transmitters drawing that was included in the shipment of your transmitter. For some part location information or customer replaceable parts, see the following illustrations.
  • Page 40 Figure 5: Older style enclosure, board installation location example. Enrange MLTX Transmitter Instruction Manual February 2011 Page 18 of 19...
  • Page 41 Figure 6: Customer Replaceable Parts Enrange MLTX Transmitter Instruction Manual February 2011 Page 19 of 19...

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