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Enrange XLTX Transmitter
(Intrinsically Safe)
Wireless Controls
April 2014
Part Number: 198-80202-1001 R0
©Copyright 2014 Magnetek Material Handling

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Summary of Contents for Magnetek Enrange XLTX

  • Page 1 Enrange XLTX Transmitter (Intrinsically Safe) Wireless Controls April 2014 Part Number: 198-80202-1001 R0 ©Copyright 2014 Magnetek Material Handling...
  • Page 2 Thank you for your purchase of Magnetek’s Enrange brand XLTX Radio Wireless Controls. Magnetek has set a whole new standard in radio-remote performance, dependability, and value with this unique new line of bellybox transmitters. If your product ever needs modification or service, please contact one of our representatives at the following locations: U.S.
  • Page 3: Table Of Contents

      OPTIONAL FREQUENCIES AND CHANNELS ............. 22     GENERAL TROUBLESHOOTING ..................23     ASSEMBLY AND REPLACEMENT PARTS ..............23     TECHNICAL SPECIFICATIONS ..................24 Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014 Page 3 of 24...
  • Page 4: Introduction

    Magnetek Products to know, understand and follow all of these requirements. It is the responsibility of the owner of the Magnetek Products to make its employees aware of all of the above listed requirements and to make certain that all operators are properly trained. No one should use Magnetek Products prior to becoming familiar with and being trained in these requirements.
  • Page 5: Warnings And Cautions

    The following information is intended to be used in conjunction with other rules or regulations already in existence. It is important to read all of the safety information contained in this section before installing or operating the Radio Control System. Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014...
  • Page 6: Critical Installation Considerations

    The operator must exercise extreme caution at all times. Workers must constantly be alert to avoid accidents. The following recommendations have been included to indicate how careful and thoughtful actions may prevent injuries, damage to equipment, or even save a life. Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014...
  • Page 7: Persons Authorized To Operate Radio Controlled Equipment

     know and follow the local lockout and tagout procedures when servicing radio controlled equipment  know and follow all applicable operating and maintenance manuals, safety procedures, regulatory requirements, and industry standards and codes Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014...
  • Page 8: Transmitter Unit

    SHOULD IMMEDIATELY BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR. DAMAGED AND INOPERABLE RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND REPAIR. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT.
  • Page 9: Pre-Operation Test

    SERIOUS DAMAGE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. Use only batteries approved by Magnetek for the specific product. Do not dispose of a battery pack in fire; it may explode.
  • Page 10: Specific Conditions Of Safe Use

    Additional information on electrostatics can be found in EN TR50404 and IEC/TR60079-32. Joysticks used in the transmitter may have >10% by mass of aluminum. The bulk of this material will be inside the transmitter and not be accessible. Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014...
  • Page 11: Xltx Transmitter Standard Configuration And Operation

    REGULATIONS ALREADY IN EXISTENCE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. Figure 1: Typical XLTX with Maximum Number of Paddles and Auxiliary Switches Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014...
  • Page 12: Installing Battery Pack

    Figure 2: Intrinsically Safe Battery Pack (Top and Bottom Views) To change the alkaline batteries in the battery pack, loosen the T10 star bit screws completely and remove the battery pack lid. Replace all the batteries with new ones. Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014...
  • Page 13 NOTE: The Intrinsically Safe battery pack must be secured in place with the thumb screw. Failure to secure the thumb screw will not allow the battery pack to stay securely in place. Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014...
  • Page 14: Spare Battery Storage Compartment

    The XLTX uses both a three position toggle switch labeled OFF-ON-START and a Machine Stop switch to turn the transmitter on or off. Figure 6: Machine Stop Switch and OFF-ON-START toggle Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014...
  • Page 15: Turning On The Transmitter

    In normal operating mode, the XLTX displays real time information relating to the operation of the transmitter via LEDs. 3.5.1 Watch Dog Indicator (Steady Blinking Status LED) The blinking LED represents the watch dog timer within the CPU of the unit. Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014 Page 15 of 24...
  • Page 16: Switch Change Indicator (Rapidly Blinking Status Led)

    AUXILIARY SWITCHES These switches activate special function relays that control items such as grab attachments, magnets, lights, and etc. The auxiliary switches can be momentary or latched. Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014 Page 16 of 24...
  • Page 17: Connecting The Xltx To A Computer

    COMPROMISING INTRINSIC SAFETY OF THE EQUIPMENT, READ, UNDERSTAND, AND ADHERE TO THE LIVE MAINTENANCE PROCEDURES BELOW. Only trained Magnetek service personnel are permitted to connect the XLTX to a computer. Contact Magnetek Service if service to the product is required.
  • Page 18: Transmitter Setup

    Regardless of which radio frequency the transmitter was equipped with, the RF channel dip switch settings are the same. Refer to Sections 5.2 and 5.3 for details on the specific RF channel details for the radio frequency that the transmitter is equipped with. Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014...
  • Page 19 The following figure details the dip switch positions for each RF channel. Figure 8: Dip Switch Positions for RF Channel Selection The dip switch settings will take effect upon the next power cycle of the transmitter. Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014...
  • Page 20: Transmitter Channel Configuration Settings

    STANDARDS COMPLIED WITH FOR ATEX/IECEx EN 60079-0:2012 EN 60079-11:2012 EN 60079-26:2007 IEC 60079-0 6 edition IEC 60079-11 6 edition IEC 60079-26 2 edition Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014 Page 20 of 24...
  • Page 21: Channel And Frequency Designations By Count

    433.950 MHz 434.000 MHz 434.050 MHz 434.100 MHz 434.150 MHz 434.200 MHz 434.250 MHz 434.300 MHz 434.350 MHz 434.400 MHz 434.450 MHz 434.500 MHz 434.550 MHz Table 1 Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014 Page 21 of 24...
  • Page 22: Optional Frequencies And Channels

    433.525 MHz AKA03 433.725 MHz AKA04 433.925 MHz AKA05 434.125 MHz AKA06 434.325 MHz AKA07 434.525 MHz AKA08 434.725 MHz AK38 432.4 MHz AK50 430.0 MHz Table 2 Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014 Page 22 of 24...
  • Page 23: General Troubleshooting

    ASSEMBLY AND REPLACEMENT PARTS If your transmitter ever needs repair, we always recommend that you have Magnetek perform the repair. If you need to refer to a parts list, refer to the transmitter drawing that was included in the shipment of your transmitter.
  • Page 24: Technical Specifications

    Environmental conditions, storage: -20C to 40C / 32F to 104F Humidity: 0% to 95% noncondensing Pressure: 700 to 1300 hPa (10.2 to 18.9 psi) Ingress protection: IP26 Enrange XLTX Intrinsically Safe Transmitter Instruction Manual April 2014 Page 24 of 24...

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