Digital Scroll Compressor Replacement Procedure; Facility Fluid And Piping Maintenance For Water And Glycol Systems - Emerson Liebert Challenger iCOM 3000 Operation & Maintenance Manual

NOTICE
Risk of improper wiring/phase sequencing. Could cause backward compressor rotation, poor
performance and compressor damage.
Three-phase power must be connected to the unit line voltage terminals in the proper
sequence so that the scroll compressor rotates in the proper direction. Rotation in the wrong
direction will result in poor performance and compressor damage.
Record compressor motor connections when removing a failed compressor. Wire the
replacement compressor motor the same way to maintain proper rotation direction.
3.5.3

Digital Scroll Compressor Replacement Procedure

1. Disconnect power and follow all warnings at front of this manual.
2. Attach suction and discharge gauges to access fittings.
3. Front-seat service valves to isolate the compressor. Reclaim charge from compressor.
4. Remove marked pressure transducer and discharge pressure switch. Disconnect all electrical
connections.
5. Detach service valves from compressor.
6. Remove failed compressor.
7. If required, follow compressor manufacturer's suggested clean-out procedures.
8. Install replacement compressor and make all connections. Replace gaskets or seals on service
valves. Replace unloading solenoid.
9. Evacuate and charge as detailed in the user manual, SL-11962.
NOTICE
Risk of improper component reinstallation. Can cause equipment damage.
Identify and mark location of suction pressure transducer and discharge pressure switch.
These devices look similar and they must be reinstalled in their original location.
Digital Compressor Unloading Solenoid(s)—Models 040, 042, 047, 049, 061 and 072
When replacing a digital scroll compressor, digital solenoid valve and coil must be replaced.
Compressor and valve kit are shipped separately. Valve kit must be field-brazed to top of compressor
in proper orientation and supported with original factory bracket.
3.6

Facility Fluid and Piping Maintenance for Water and Glycol Systems

Facility water and glycol quality remain a requirement throughout the life of the piping system. Fluid
and piping system maintenance schedules must be established and performed. A local fluid
maintenance program must be established that will evaluate fluid chemistry and apply necessary
treatment. A periodic leak inspection of facility and unit fluid piping is recommended.
Glycol Solution Maintenance
It is difficult to establish a specific schedule of inhibitor maintenance since the rate of inhibitor
depletion depends upon local water conditions. Analysis of water samples at time of installation and
every six months should help to establish a pattern of depletion. A visual inspection of the solution
and filter residue is often helpful in judging whether or not active corrosion is occurring.
The complexity of water caused problems and their correction makes it important to obtain the advice
of a water treatment specialist and follow a regularly scheduled maintenance program. It is
important to note that improper use of water treatment chemicals can cause problems more serious
than using none.
Proper inhibitor maintenance must be performed in order to prevent corrosion of the glycol system.
Consult glycol manufacturer for testing and maintenance of inhibitors. Do not mix products from
different manufacturers. For further details, refer to filling instructions in the installation manual,
Liebert part number SL-11925, available at the Liebert Web site,
Component Operation and Maintenance
www.liebert.com
25
™
Liebert ® Challenger 3000