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SMC Networks LEL25M Operation Manual

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Traffa
Bedienhandbuch
Flache Linearsysteme LEJ/LEL
Innovative Antriebslösungen
Der optimale Antrieb individuell für Ihre Anforderung

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Summary of Contents for SMC Networks LEL25M

  • Page 1 Traffa Bedienhandbuch Flache Linearsysteme LEJ/LEL Innovative Antriebslösungen Der optimale Antrieb individuell für Ihre Anforderung...
  • Page 2 Doc. no. LEL-OM00203 PRODUCT NAME Electric Actuator / Guide rod Slider MODEL / Series / Product Number LEL Series <Controller> LEC Series This manual describes the actuators operation in combination with the LECP* series controllers. Refer to the manual relevant to the controller being used for full operating instructions.

  • Page 3: Table Of Contents

    Contents Safety Instructions ....................... 2 1. Procedure before operation/simple setting to use straight away ..4 1.1 Preparation ........................4 1.2 Controller setting software..................5 1.3 Teaching box ........................7 2. Specification ........................9 2.1 Guide rod Slider LEL Series ..................9 2.2 How to Order ......................

  • Page 4: Safety Instructions

    LEL Series / Guide rod Slider Safety Instructions These safety instructions are intended to prevent hazardous situations and /or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO /IEC), Japan Industrial Standards (JIS)*1) and other safety regulations*2).
  • Page 5 LEL Series / Guide rod Slider Safety Instructions Caution 1.The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary.

  • Page 6: Procedure Before Operation/Simple Setting To Use Straight Away

    1. Procedure before operation/simple setting to use straight away The controller is shipped with the parameters appropriate to the actuator. With the simple setting “easy mode”, it can be operated and running parameters can be changed easily. 1.1 Preparation (1) Items to be prepared Please check on the label, and the quantity of accessories, to confirm that it is the product that was ordered.

  • Page 7: Controller Setting Software

    1.2 Controller setting software 1. Installation of software With the controller setting software CD-ROM, install the communication unit software, following the “Software Installation procedure” (PDF) 2. Startup of software After turning on the controller power supply, start up the ACT Controller setting soft ware Select “Easy Mode”...
  • Page 8 4. TEST Drive / Step No.0 → No.1 → No.0・・・ a. Driving preparation: Servo On → Return to ORIG / Refer to “3.JOG Drive”. b. TEST Drive “Step No.0” Operation Procedure 1: Procedure 2: → Operation Select “Step No.0” Select “Drive” You can select anywhere in the row “Step No.1”...

  • Page 9: Teaching Box

    1.3 Teaching box 1. Name (2) JOG key (3) SET key (4) Up and down Right and left key (5) MENU key (1) Number key 2. JOG Drive データ テスト モニタ EXT Inp OFF:YES Operates by (2) JOG key DATA TEST MONITOR Press the (3)SET key...
  • Page 10 4. Step data change with positioning operation データ モニタ テスト Change of positioning Screen showing the DATA MONITOR TEST stop position actuator stop at Posn 50 mm → 30mm position of 50mm. ｱﾗｰﾑ ジョグ 設定 ALARM SETTING “Step No.0” Step Step Step No.

  • Page 11: Specification

    2. Specification 2.1 Guide rod Slider LEL Series Model LEL25M LEL25L Note 1) Stroke(mm) (100), (200), 300, 400, 500, 600, (700), (800), (900), (1000) Horizontal Note 2) Work load(kg) Wall mounting Note 2) Speed(mm/s) 48 to 500 48 to 1000...
  • Page 12 < Allowable dymamic moment graph > Workload overhang direction Type M:Workload[kg] L:Amount of overhang toward center of gravity of work piece LEL25M LEL25L [mm] 700mm 600mm 800mm stroke or less 500mm or less 900mm stroke 1000mm stroke 800mm 900mm 1000mm...

  • Page 13: How To Order

    2.2 How to Order T ー 300 ー S 1 6N 1 □ □ □ □ LEL 25 ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑩I/O cable length[m]*, 6 ∗,1 ∗,2 ∗ ①Size ⑦Actuator cable type Without cable ②Bearing type *1The standard cable should be used on fixed parts.

  • Page 14: Construction

    2.3 Construction Motor option Motor option with motor cover with lock B→ A-A(LEL25MT-□) A-A(LEL25LT-□) Description Material Remarks Table Aluminium alloy Anodized Motor end plate Aluminium alloy Anodized End plate Aluminium alloy Anodized Motor mount Aluminium die-cast Painting Pulley holder Aluminium alloy Belt cover Aluminium alloy Anodized...

  • Page 15: Product Outline

    3. Product Outline 3.1 System construction ● Electric actuator Note1) / Guide rod slider ●I /O cable Part No:LEC-CN5-* Note1) ●Controller Power supply 24VDC Note2) To CN5 Motor cable Option Note1) ●Actuator cable Communication cable Part No: To CN4 -LE-C*-*-* Conversion To CN3 (Robotic type cable)

  • Page 16: Setting Function

    3.2 Setting Function Refer to the operation manual of the controller (LEC series) for the detail of the setting function. Easy Mode for simple setting >Selkect “Easy mode” for instant operation. Controller setting software  Setting and operation, such as the step data setting, test drive and JOG / fixed-distance moving, can be performed on the same page.
  • Page 17 Normal mode for the detailed setting >Select “Normal mode” if the detailed setting are necessary.  Step data can be set in detail.  Parameters can be set.  Signals and terminal condition can be monitored.  JOG and fixed distance movement, return to origin position, test operation and testing of compulsory output can be done.
  • Page 18 Controlled items PC: Controller setting software TB: Teaching box O: Available function, x: Not available function Easy Normal mode mode Function Content Movement ○ ○ Can be selected of absolute/relative position move × method ○ ○ ○ Speed Can be set in units of 1mm/s. ○...

  • Page 19: Step Data Setting Method

    3.3 Step data setting method Refer to the operation manual of the controller (LEC series) for details. This operation manual specifies the electric actuator guide rod slider, if an actuator other than the guide rod slider is used, refer to the operation manual of each type of actuator and controller (LEC series) regarding the description of step data.
  • Page 20 <Items and set values in positioning operation> Step No. 1: Positioning operation Moving F Move M Accel Pushing F TriggLV Pushing Sp Area 1 Area 2 In pos Spee Position Decel mm/s mm/s2 mm/s2 mm/s 0 ABS 50.00 3000 3000 48.00 50.00 1.00...
  • Page 21 Example of step data input (1) < Positioning operation - 【INP】output signal, 【AREA】output signal > In pos MovingF Move M Spee Position Accel Decel PushingF TriggerLV PushingS Area1 Area2 mm/s mm/s2 mm/s2 mm/s 0 Absolute 100.00 3000 3000 80.00 90.00 1.00 - Step data no.0: Positioning operation (It moves from Position: 0[mm] to Position: 100[mm]) Condition 1) The 【AREA】output signal is not used.
  • Page 22 Example of step data input (2) < Positioning operation – Ralative > Accel Move M Speed Position Decel PushingF TriggerLV PushingSp MovingF Area1 Area2 In pos mm/s mm/s2 mm/s2 mm/s 0 Relative 10.00 3000 3000 10.00 20.00 1.00 Relative -10.00 3000 3000 10.00...
  • Page 23 Operating procedure and input / output signals for each operation The input / output signal and the operation description for operating this electric actuator are as follows. 1) Signals along with the operation procedures In case the operation order is 1.
  • Page 24 2) Signals when Stopped: In the event when “EMG” is used / See 5.1 Warning (9) on page 27 The operating sequence is 1. “Stop”  2. Release the “Stop” Output signal for the input Procedure Input signal Operation description signal *ESTOP[ ] Power to the motor is cut by the “Stop...

  • Page 25: Parameter Setting Method

    3.4 Parameter setting method Initial setting for the basic parameters Refer to the controller’s (LEC series) operation manual for detail. As the “basic parameter” is unique data of each actuator, if an actuator other than the “electric actuator / guide rod slider” is used, refer to the operation manual of each actuator and the controller’s (LEC series) operation manual for the basic parameter.
  • Page 26 Initial setting for the ORIG parameters Refer to the controller’s (LEC series) operation manual for detail. As the “ORIG parameter” is unique data of each actuator, if an actuator other than the “electric actuator Description(Extract) Initial input value Input range ORIG direction 2: CCW 1:CW, 2:CCW...
  • Page 27 <Origin offset> The origin offset means the value of the origin. (“Origin offset”=The display value of origin) When the parameter “Origin offset” is changed, the display value of origin is changed. The step data should be checked again. Please refer to basic parameter on page 23 for changing of “Origin offset”. Initial input value: “Origin offset”=0.

  • Page 28: Wiring Of Cables / Common Precautions

    4. Wiring of cables / Common precautions Warning Adjusting, mounting or wiring change should never be done before disconnecting the power supply to the product. Electrical shock, malfunction and damage can result. Do not disassemble the cables. Use only specified cables. Do not connect or disconnect the wires, cables and connectors when the power is turned on.

  • Page 29: Electric Actuators / Common Precautions

    5. Electric actuators / Common precautions 5.1 Design and selection Warning 1. Be sure to read the operation manual (this manual and the one for the controller: LEC series). Handling or usage/operation other than that specified in the Operation Manual may lead to breakage and operation failure of the product.

  • Page 30: Mounting

    Returning to origin cannot be done during the operation. It cannot be done during positioning operation, pushing operation and pushing. Refer to a common auto switch /matter (Best Pneumatics No 2) when an auto switch is built in and used. When conformity to UL is required, the electric actuator and controller should be used with a UL1310 Class 2 power supply.

  • Page 31: Handling

    5.3 Handling Warning Do not touch the motor while in operation. The surface temperature of the motor can increase to approx. 80°C due to operating conditions. Energizing alone may also cause this temperature increase. As it may cause burns, do not touch the motor when in operation.

  • Page 32: Operating Environment

    [Unpackaging] Caution 1. Check the received product is as ordered. If the different product is installed from the one ordered, injury or damage could result. 5.4 Operating environment Warning 1. Avoid use in the following environments. a. Locations where a large amount of dusts and cutting chips are airborne. b.

  • Page 33: Maintenance

    5.5 Maintenance Warning Do not disassemble or repair the product. Fire or electric shock can result. Contact SMC, in case of disassembly for the maintenance. Before modifying or checking the wiring, the voltage should be checked with a tester 5 minutes after the power supply is turned off.

  • Page 34: Electric Actuators / Guide Rod Slider Common Precautions

    6. Electric actuators / Guide rod Slider Common precautions 6.1 Design and selection Warning Do not apply a load in excess of the actuator specification. A product should be selected based on the maximum work load and allowable moment. If the product is used outside of the operating specification, eccentric load applied to the guide will become excessive and have adverse effects such as creating play in the guide, reduced accuracy and reduced product life.

  • Page 35: Mounting

    6.3 Mounting Caution Ensure flatness of the mounting surface to within 0.2mm or less. Insufficient flatness of the work piece or the surface onto which the actuator body is to be mounted can cause play in the guide and increased sliding resistance. When mounting the workpiece or other device to the actuator tighten the fixing screws with adequate torque within the specified torque range.

  • Page 36: Precaution On Maintenance

    6.4 Precaution on maintenance Warning 1. Turn off the power supply before maintenance and replacement of the product. 2. Put on protective goggles when applying grease. [Maintenance frequency] Perform maintenance according to the table below. Contact SMC if any abnormality is found. Appearance Internal Frequency...

  • Page 37: Troubleshooting

    7. Troubleshooting Alarms below are abstract of representative examples. For other alarms, see operation manual of controller. Phenomenon Cause Countermeasure Fail to operate 1) The cable is not connected Check if the cable is properly / Initial stage or has been disconnected. installed / /See 4.Wiring of cable on page 26 When power is supplied, alarm...
  • Page 38 Phenomenon Cause Countermeasure 1) Added excessive external force Operation not completed Operate within the specified range. (including vibration) or impact / Operation continue /See 2.1 Specifications on page 9 load. 2) The Power supply does not have Alarm for “Over load/code: 1-148” Check the power consumption for sufficient capacity.
  • Page 39 Phenomenon Cause Countermeasure Operation not completed 1) If the power supply is an Replace the power supply with a / Operation continue “inrush-current restraining type”, non “inrush-current restraining type” Alarm for “Over motor Vol the alarm may be generated due power supply.
  • Page 40 Phenomenon Cause Countermeasure 6) It was not the intended origin Remove the work-piece and restart position because the actuator the return to the intended origin pinched the work-piece during position. the“return to origin”. 7) Wrong input [0] is input as the Check the step data.<Moving force>...
  • Page 41 Phenomenon Cause Countermeasure “INP” output signal is unstable. 1) The value of [In position] in Increase [In position] value as the “INP” output signal is unstable step data is too small. following. even after the positioning LEL : [1] or more operation is completed.
  • Page 42 Montagemöglichkeiten Pick-and-Place-Anwendungen Klebstoffspender-/Hoch- geschwindigkeits-Bahn Anwendungsbeispiele Lade- und Entladetransfer von Anwendungen mit Werkstücken begrenztem Platz Pick-and-Place-Anwendungen Zentrale: NL Bayern: TBT Technisches Büro Traffa e.K. TBT Technisches Büro Traffa e.K. Theodor-Heuss-Str. 8 Schöneckerstr. 4 D- 71336 Waiblingen D- 91522 Ansbach Tel.: +49 (0) 71 51 / 604 24-0 Tel.: +49 (0) 981 / 48 78 66-50 Fax.:...

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