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Flexibox 900
Quick setup guide
Rev. 1.3
1

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Summary of Contents for Dantherm Flexibox 900

  • Page 1 Flexibox 900 Quick setup guide Rev. 1.3...
  • Page 2: Table Of Contents

    The target group for this service manual are specialists who will install and prepare the Target group Flexibox 900 for use in telecom free cooling. This installation manual and the product use various displays and labels to ensure safe use.
  • Page 3: Introduction

    Copying of this service manual, or part of it, is forbidden without prior written permission from Copyright Dantherm Air Handling A/S. Dantherm reserves the right to make changes and improvements to the product and the ser- Reservations vice manual at any time without prior notice or obligation.
  • Page 4: Product Installation

    Flexibox 900 Indoor flow Flexibox 900 Outdoor up flow Intake Flexibox 900 Outdoor down flow Intake...
  • Page 5: Tools Needed And Included Parts

    Tools needed...
  • Page 6 Parts included 230V Indoor 230v Outdoor 48V Indoor 48V Outdoor Flexibox 900 Indoor 230V Flexibox 900 Outdoor 230V Flexibox 900 Indoor 48V Flexibox 900 Outdoor 48V Controller CC3000 SD card Cable 8-wire w. Anytec terminal Power Plug, AC Power Power connector 2 pos 48V...
  • Page 7: Product Overview - Outdoor Air Flow Up

    Outdoor Air Flow Up Product overview Intregrated rainhood Installation bracket Airflow outside air inlet front Safety grill Filter Product dimension Flexibox 900 Outdoor 503 mm 19,7 inch 500 mm 19,7 inch 758 mm 29,9 inch 455 mm 472 mm 18 inch...
  • Page 8: Prepare Unit And Cut Hole -Outdoor Air Flow Up

    Outdoor Air Flow Up Prepare unit Flexibox 900 Outdoor Cut hole Flexibox 900 Outdoor 430 mm (17 inch) 225 mm (8,9 inch) minimum 900mm (35,5 inch)
  • Page 9: Mount Bracket And Unit - Outdoor Air Flow Up

    Outdoor Air Flow Up Mount bracket Flexibox 900 Outdoor Center Mount unit Flexibox 900 Outdoor...
  • Page 10 Outdoor Air Flow Up Seal unit Flexibox 900 Outdoor...
  • Page 11: Mount Indoor Sensor And Connect Earth - Outdoor Air Flow Up

    Outdoor Air Flow Up Mount indoor sensor Flexibox 900 Outdoor CC3000 controller Keep sensor clear For installation and use of the of surfaces CC3000 controller please refer to the installation section on page 18. Connect earth Flexibox 900 Outdoor Connect to earth...
  • Page 12: Prepare Unit And Cut Hole -Outdoor Air Flow Down

    Outdoor Air Flow Down Remove front to access interior. Cut hole 430 mm (17 inches) 225 mm (8.9 inches) Min 150 mm (6 inches)
  • Page 13: Mount Bracket And Unit - Outdoor Air Flow Down

    Outdoor Air Flow Down FB 900 Outdoor Air flow down Mount bracket 362 mm (14.2 inches) Fasten FB 900 to the wall bracket...
  • Page 14: Mount Hood - Outdoor Air Flow Down

    Outdoor Air Flow Down FB 900 Outdoor Air flow down Rainhood Bend metal flaps 90º. Mount rainhood on FB and secure with screws. Secure hood to wall using screws below and above the hood.
  • Page 15: Operation

    Outdoor Air Flow Down Mount unit Flexibox 900 Outdoor Seal unit...
  • Page 16: Product Overview - Indoor Version

    Indoor Product overview Integrated hood Filter Front Safety grill Protective bracket Support bracket...
  • Page 17: Product Dimensions - Indoor Version

    Indoor Dimensions...
  • Page 18: Cut Hole And Mount Unit - Indoor Version

    Indoor Mounting Cut hole Flexibox 900 Indoor Note: The three holes in the bottom of the Flexibox 900 can be used for attatching cable ties with clips.
  • Page 19 Indoor Mounting procedure Flexibox 900 Indoor Outdoor temperature sensor Mount the support bracket on the wall 665 mm from lower edge of the hole in the wall. Make sure the bracket is level. Place FB900 at an angle on the support bracket.
  • Page 20 Indoor Connect earth Flexibox 900 Indoor Dantherm offers the following weather protection solutions: External Rain hood for Art No Description Flexibox 900 Indoor External rain 299653 hood 075575 AirMaze Panel, unpainted AirMaze Panel, painted, 086924 with bug screen...
  • Page 21: Mandatory Electrical Connection

    Mandatory electrical connections CC3000 controller Flexibox 900 DC Cable 8-wire w. Anytec terminal Temperature sensor 48V DC negative 2x2,5¤mm 48V DC positive AWG 13 External safety breaker 48V DC -16A fused 2,5 mm wires (AWG 13) Flexibox 900 AC CC3000 controller Cable 8-wire w.
  • Page 22: Install And Connect Controller Cc3000

    Controller CC3000 Controller CC3000 rear 4 x Ø3mm Break away to integrate cable trays Fasten main part to the wall mount Access connectors Remove front cover to access connectors Use two screws to secure the main part of the Press to release casing to the wall mount.
  • Page 23 Controller CC3000 Connect controller CC3000 to Flexibox 900 Mount all green connectors from extra equipment such as: Flexibox Aircon, alarms, Temp, RH sensors and digital in and output. System Setup At startup insert SD card in the slot located on the side of the CC3000 controller.
  • Page 24 Controller CC3000 How to: After installation of controller and cooling product, correct connectivity can be checked by use Check correct installation. of a selftest function. > See manual for CC3000. If automatic sequence is started, controller will activate all outputs one by one. Time duration for each step is 3 minutes, which should be sufficient for the installer to check that fans, dampers, air conditioners, heaters and alarms are correctly connected.
  • Page 25: Diagram Controller Cc3000

    Controller CC3000 Connections diagram...
  • Page 26: Default Cooling Strategies

    Default Cooling strategies (can be changed using the CC3000 controller. ) Free Cooling Description Value Mode Temperature when fan stops Temperature when Fan starts Min °C Temperature at bottom of P-band Max °C Temperature at top of P-band The wanted indoor temperature; fan speed will Set Point be adjusted between Min°C and Max °C Emergency on...
  • Page 27 Standard Mode Description Value (Freecooling <> A/C) Temperature when fan stops Temperature when Fan starts Min °C Temperature at bottom of P-band Max °C Temperature at top of P-band The wanted indoor temperature; fan speed will Set Point be adjusted between Min°C and Max °C A/C 1 on External Air Con unit 1 start if connected A/C 1 off...
  • Page 28 Description Value Energy save Mode temperature when fan stops (Freecooling > A/C) Temperature when Fan starts Min °C temperature at bottom of P-band Max °C Temperature at top of P-band The wanted indoor temperature; fan Set Point speed will be adjusted between Min°C and Max °C A/C 1 on External Air Con unit 1 start if connected...
  • Page 29 Description Value Set Point External Air Con unit 1 start if connected A/C 1 off External Air Con unit 1 stops if connected Air Conditioner Mode A/C 2 on External Air Con unit 2 start if connected A/C 2 off External Air Con unit 2 stops if connected Emergency on Fan run 100% and both A/C 1 and A/C 2 starts...
  • Page 30: Spare Parts List For Fb900

    Spare Parts list for FB 900 Description Spare part no. For FB 900 DC Fan 48V DC 093712 Satellite PCB 48V DC 093713 For FB 900 AC Fan 230V AC 093714 Satellite PCB 230V AC 093716 48V DC Power supply for 230V AC models 093717 Common for CC3000 control including SD card configured for all units...
  • Page 31: Declaration Of Conformity For Fb900

    Declaration of Conformity for Machinery Dantherm Air Handling A/S Marienlystvej 65 DK - 7800 Skive Tel.: +45 96 14 37 00 Fax: +45 96 14 38 00 Declaration of following product: Product name: Flexibox 900 Product No: 368460 & 368461 •...
  • Page 32 +49 821 297 00 298 KW@dantherm.com www.dantherm.com Dantherm can accept no responsibility for possible errors and changes. Irrtümer und Änderungen vorbehalten. Dantherm n’assume aucune responsabilité pour erreurs et modifications éventuelles. Dantherm se exime de cualquier responsabilidad por errores y cambios realizados.

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