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Summary of Contents for KSB Hya-Solo D Series
- Page 1 Pressure Booster System Hya-Solo D From Series 2014w33 Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 18/12/2017...
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Page 3: Table Of Contents
Contents Contents Glossary .............................. 5 General.............................. 6 Principles ................................ 6 Installation of partly completed machinery.................... 6 Target group.............................. 6 Other applicable documents.......................... 6 Symbols ................................ 6 Safety .............................. 7 General................................ 7 Intended use .............................. 7 Personnel qualification and personnel training ..................... 7 Consequences and risks caused by non-compliance with this manual ............ 8 Safety awareness .............................. 8 Safety information for the operator/user ....................... 8 Safety information for maintenance, inspection and installation .............. 8... - Page 4 Contents Operating the Pressure Booster System..................... 23 Servicing/Maintenance ........................ 24 General information/Safety regulations ....................... 24 8.1.1 Inspection contract ........................... 25 Servicing/inspection............................ 25 8.2.1 Supervision of operation ........................ 25 8.2.2 Checklist for inspection ........................ 25 8.2.3 Setting the pre-charge pressure...................... 26 Trouble-shooting.......................... 27 Related Documents .......................... 29 10.1 List of components ............................ 29 10.1.1 Hya-Solo D with Movitec 2, 4, 6, 10, 15 .................... 29 10.1.2 Hya-Solo D with Movitec 25, 40, 60, 90 .................... 30...
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Page 5: Glossary
Glossary Glossary Accumulator The accumulator serves to compensate for pressure losses in the piping system downstream of the pressure booster system which may be caused by the consumption of small quantities of water. As a result, the frequency of starts of the pressure booster system is minimised. -
Page 6: General
The series/serial number uniquely identifies the pressure booster system and serves as identification for all further business processes. In the event of damage, immediately contact your nearest KSB service centre to maintain the right to claim under warranty. Noise characteristics see (ð Section 4.6, Page 14) 1.2 Installation of partly completed machinery... -
Page 7: Safety
2 Safety 2 Safety All the information contained in this section refers to hazardous situations. DANGER 2.1 General This manual contains general installation, operating and maintenance instructions that must be observed to ensure safe operation of the pressure booster system and prevent personal injury and damage to property. -
Page 8: Consequences And Risks Caused By Non-Compliance With This Manual
2 Safety Training on the pressure booster system must always be supervised by technical specialist personnel. 2.4 Consequences and risks caused by non-compliance with this manual ▪ Non-compliance with this operating manual will lead to forfeiture of warranty cover and of any and all rights to claims for damages. ▪... -
Page 9: Unauthorised Modes Of Operation
2 Safety 2.8 Unauthorised modes of operation Always observe the limits stated in the product literature. The warranty relating to the operating reliability and safety of the pressure booster system supplied is only valid if the equipment is used in accordance with its intended use. -
Page 10: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer (as applicable) and the insurer about the damage in writing immediately. -
Page 11: Return To Supplier
Always indicate any safety and decontamination measures taken. NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination 3.5 Disposal WARNING Fluids, consumables and supplies which are hot and/or pose a health hazard Hazard to persons and the environment! ▷... -
Page 12: Description
4 Description 4 Description 4.1 General description ▪ Pressure booster system 4.2 Designation Example: Hya-Solo D 04 05 2 - 4 Table 3: Key to the designation Code Description Hya-Solo Pressure booster system with one pump Model with three-phase motor, pressure-dependent starting and stopping Pump size Number of pump stages 2 - 4... -
Page 13: Configuration And Function
4 Description is not running and reduces the load on the mechanical seal. An accumulator, a pressure switch and a pressure gauge are fitted on the discharge side of the system. The switchgear and controlgear assembly for pressure booster systems with Movitec 2, 4, 6, 10, 15, 25, 40 and 60 is mounted on the pump or baseplate and ready-wired to the pressure booster system. -
Page 14: Noise Characteristics
4 Description Minimum flow for pump in manual mode Table 4: Minimum flow per pump in manual mode Pump Minimum flow per pump in manual mode [l/h] Movitec 2B Movitec 4B Movitec 6B Movitec 10B 1100 Movitec 15B 1600 Movitec 25B 2800 Movitec 40B 4600... -
Page 15: Terminal Wiring Diagram
4 Description 4.9 Terminal wiring diagram For the terminal assignment refer to the circuit diagram. Hya-Solo D 15 of 36... -
Page 16: Installation At Site
NOTE Do not install pressure booster systems next to sleeping or living quarters. If expansion joints (KSB accessory) are used for damping vibrations, their fatigue strength (endurance limit) must be given due consideration. Expansion joints must be installed to allow quick and easy replacement. -
Page 17: Installing The Piping
5 Installation at Site NOTE In order to avoid transmission of piping forces onto the pressure booster system and transmission of solid-borne noise, we recommend installing length-limited expansion joints. Allow sufficient space for maintenance and repair work. ü All structural work required has been checked. ü... -
Page 18: Installing A Pressure Reducer
Installation and location of an unpressurised inlet tank together with the pressure booster system are governed by the same rules applicable to the pressure booster system. Install the closed PE inlet tank (under atmospheric pressure) available as a KSB accessory as described in the installation instructions supplied with the tank. CAUTION... -
Page 19: Fitting The Dry Running Protection Device
5 Installation at Site The tank must be connected mechanically and electrically to the pressure booster system prior to commissioning of the system. 5.6 Fitting the dry running protection device Install the dry running protection device supplied together with the pressure booster system as a separate, non-fitted accessory, or supplied at a later date for retrofitting, in accordance with its operating instructions and connect it to the switchgear and controlgear assembly. -
Page 20: Commissioning/Start-Up/Shutdown
The competent authorities must be informed in due time prior to commissioning/ test running the system. 6.1.2 Commissioning/start-up of pressure booster system Commissioning should be carried out by specialist KSB staff. NOTE The pressure booster systems undergo hydraulic testing with water at the factory and are drained carefully before shipment. -
Page 21: Switching On The Pressure Booster System
6 Commissioning/Start-up/Shutdown NOTE Commissioning of the pressure booster system - even test running - shall only be carried out in full compliance with all pertinent VDE (German Association of Electrical Engineers) regulations. ü The pipe unions between the pump and the piping have been re-tightened. ü... -
Page 22: Checklist For Commissioning/Start-Up
6 Commissioning/Start-up/Shutdown NOTE The pressure booster system is factory-set to the start and stop pressures indicated on the name plate. 6.3 Checklist for commissioning/start-up Table 5: Checklist Operations Done Read the operating instructions. Check power supply and compare against the name plate data. Check the earthing system (by measuring). -
Page 23: Operating The Pressure Booster System
7 Operating the Pressure Booster System 7 Operating the Pressure Booster System CAUTION Incorrect operation Water supply is not assured! ▷ Make sure to comply with all local regulations, particularly the EC Machinery Directive and the EC Directive on Low-Voltage Equipment. The pressure booster system is factory-set to the operating data indicated on the name plate. -
Page 24: Servicing/Maintenance
8 Servicing/Maintenance 8 Servicing/Maintenance 8.1 General information/Safety regulations The operator ensures that maintenance, inspection and installation is performed by authorised, qualified specialist personnel who are thoroughly familiar with the manual. DANGER Unintentional start-up of pressure booster system Danger to life! ▷... -
Page 25: Inspection Contract
8 Servicing/Maintenance 8.1.1 Inspection contract For all inspection and servicing work to be carried out at regular intervals we recommend taking out the inspection contract offered by KSB. Contact your Service Partner for details. Checklist for commissioning/inspection and maintenance (ð Section 6.3, Page 22) 8.2 Servicing/inspection... -
Page 26: Setting The Pre-Charge Pressure
8 Servicing/Maintenance Check expansion joints for wear (if applicable). Verify the pre-charge pressure level and check the accumulator for integrity, if required. (ð Section 8.2.3, Page 26) Check the automatic switching functionality. Check the start and stop points of the pressure booster system. Check the correct function of the overall system and compare its performance with the name plate data. -
Page 27: Trouble-Shooting
Non-compliance will lead to forfeiture of any and all rights to claims for damages. If problems occur that are not described in the following table, consultation with the KSB customer service is required. A Pump cuts out shortly after start-up in manual mode. Red indicator lamp signals lack of water. - Page 28 Check, replace sealing element as ✘ ✘ ✘ ✘ ✘ ✘ booster system necessary. ✘ ✘ ✘ Water extraction higher than stated Contact KSB. ✘ in the purchase order - Motor protection switch triggered or Compare setting with the motor's ✘...
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Page 29: Related Documents
10 Related Documents 10 Related Documents 10.1 List of components 10.1.1 Hya-Solo D with Movitec 2, 4, 6, 10, 15 82-1 743.2 743.1 743.1 Fig. 4: General assembly drawing of Hya-Solo D with Movitec 2, 4, 6, 10 82-1 743.2 743.1 743.1 Fig. 5: General assembly drawing of Hya-Solo D with Movitec 15 Table 7: Spare parts for Hya-Solo D with Movitec 2, 4, 6, 10, 15 Part No. -
Page 30: Hya-Solo D With Movitec 25, 40, 60, 90
10 Related Documents For electric parts refer to the circuit diagram in the Annex. NOTE Pump spare parts correspond to Movitec in standard design (with oval flange). 10.1.2 Hya-Solo D with Movitec 25, 40, 60, 90 82-1 743.2 Fig. 6: General assembly drawing of Hya-Solo D with Movitec 25, 40, 60, 90 Table 8: Spare parts for Hya-Solo D with Movitec 25, 40, 60, 90 Part No. -
Page 31: Ec Declaration Of Conformity
11 EC Declaration of Conformity 11 EC Declaration of Conformity KSB SE & Co. KGaA Manufacturer: Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Hya-Solo D KSB order number: ....................▪ is in conformity with the provisions of the following Directives as amended from time to time: –... -
Page 32: Certificate Of Decontamination
12 Certificate of Decontamination 12 Certificate of Decontamination Type: ..........................Order number/ Order item number ..........................Delivery date: ..........................Field of application: ..........................Fluid handled ..........................Please tick where applicable ⃞ ⃞ ⃞ ⃞ Radioactive Explosive Corrosive Toxic ⃞ ⃞ ⃞... -
Page 33: Commissioning Report
13 Commissioning Report 13 Commissioning Report The KSB pressure booster system specified below was today commissioned by the undersigned authorised KSB customer service engineer who created this report. Pressure booster system details Type series ............................Size ............................Serial number ............................ -
Page 34: Index
Index Index After-run time 21 Certificate of decontamination 32 Commissioning/Start-up 20 Design 12 Disposal 11 Dry running protection 20, 21 Faults Causes and remedies 27 Installation at site 16 Intended use 7 List of spare parts 29, 30 Misuse 7 Operating limits 7 Other applicable documents 6 Partly completed machinery 6 Return to supplier 11 Safety 7 Safety awareness 8 Scope of supply 14... - Page 36 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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