KSB Hya-Rain Eco Installation & Operating Manual

KSB Hya-Rain Eco Installation & Operating Manual

Rainwater harvesting system
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Rainwater Harvesting System
Hya-Rain Eco
Installation/Operating Manual

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Summary of Contents for KSB Hya-Rain Eco

  • Page 1 Rainwater Harvesting System Hya-Rain Eco Installation/Operating Manual...
  • Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 2023-02-14...
  • Page 3: Table Of Contents

    Connecting the system ........................ 22 Commissioning/Start-up/Shutdown.................... 23 Commissioning/Start-up .......................... 23 6.1.1 Prerequisites for commissioning/start-up .................. 23 6.1.2 Priming and venting the system ......................  23 6.1.3 Start-up ..............................  24 6.1.4 Functional test...........................  24 Operating Limits ............................. 25 6.2.1 Ambient conditions ..........................  25 Hya-Rain Eco 3 of 50...
  • Page 4 10.2 Exploded view with list of components (pump)................... 41 10.3 Dimensions and connections ......................... 43 10.3.1 Dimensions ............................ 43 10.3.2 Connections ............................ 44 10.4 Drilling pattern for wall mounting ....................... 44 EU Declaration of Conformity ...................... 45 Certificate of Decontamination...................... 46 Index .............................. 47 Hya-Rain Eco 4 of 50...
  • Page 5: Glossary

    Rainwater storage tank Tank for collecting rainwater, for buried installation or above-floor installation Stormwater Water from natural precipitation which has not been contaminated by any form of use Hya-Rain Eco 5 of 50...
  • Page 6: General

    Conditions which need to be fulfilled before proceeding with the step-by-step instructions Safety instructions ⊳ ⇨ Result of an action ⇨ Cross-references Step-by-step instructions Note Recommendations and important information on how to handle the product Hya-Rain Eco 6 of 50...
  • Page 7: Key To Safety Symbols/Markings

    In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage. Machine damage In conjunction with the signal word CAUTION this symbol indicates a hazard for the machine and its functions. Hya-Rain Eco 7 of 50...
  • Page 8: Safety

    Prevention of foreseeable misuse ▪ Never exceed the permissible application and operating limits specified in the product literature regarding pressure, temperature, etc. ▪ Observe all safety information and instructions in this manual. Hya-Rain Eco 8 of 50...
  • Page 9: Personnel Qualification And Training

    ▪ As soon as the work has been completed, re-install and re-activate any safety- relevant devices and protective devices. Before returning the product to service, observe all instructions on commissioning. (ð Section 6.1, Page 23) ▪ Make sure the rainwater harvesting system cannot be accessed by unauthorised persons (e.g. children). Hya-Rain Eco 9 of 50...
  • Page 10: Unauthorised Modes Of Operation

    Always observe the limits stated in the product literature. The warranty relating to the operating reliability and safety of the system supplied is only valid if the system is used in accordance with its intended use. Hya-Rain Eco 10 of 50...
  • Page 11: Transport/Storage/Disposal

    ð This exposes the rainwater harvesting system secured to the wooden pallet. 5. Check the packaging contents for completeness. 6. Check the rainwater harvesting system for any in-transit damage. 7. Select suitable transport equipment. 8. Transport the rainwater harvesting system to the place of installation. Hya-Rain Eco 11 of 50...
  • Page 12: Storage/Preservation

    4. Always complete and enclose a certificate of decontamination when returning the system. Always indicate any safety and decontamination measures taken. NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination Hya-Rain Eco 12 of 50...
  • Page 13: Disposal

    Contact your local waste disposal partner for returns. If the used electrical or electronic equipment contains personal data, the operator is responsible for deleting it before the equipment is returned. Hya-Rain Eco 13 of 50...
  • Page 14: Description

    4.3 Designation Example: Hya-Rain Eco Table 4: Designation key Code Description Hya-Rain Eco Type series 4.4 Name plate KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal Deutschland Hya-Rain Eco 2018w09 26,5 kg 230 V ~ 3,70 A 50 Hz 800 W...
  • Page 15: Design Details

    ▪ Thermal motor protection with automatic reset and start-up Bearings: ▪ Grease-packed deep groove ball bearings sealed for life Electrical connection ▪ 230 V, 50 Hz, 800 W ▪ Power input in stand-by mode: 2.5 - 3 Watt ▪ 1.5 m power cable with shockproof plug Hya-Rain Eco 15 of 50...
  • Page 16: Configuration And Function

    When a consumer installation is closed, the pump control unit will stop the pump set after an after-run time of 10 seconds. A lift check valve prevents the fluid handled from flowing back. The pressure is indicated by a fitted pressure gauge. Hya-Rain Eco 16 of 50...
  • Page 17: Noise Characteristics

    30 / 50 cm ▪ Bolt hole pattern ▪ Installation/operating manual 4.9 Dimensions and weights For dimensions refer to the outline drawings. (ð Section 10.3.1, Page 43) Table 6: Weights Weight Without water fill With water fill [kg] [kg] Approx. 26 Approx. 42 Hya-Rain Eco 17 of 50...
  • Page 18: Installation At Site

    2. Drill four holes of 10 mm diameter in accordance with the bolt hole pattern. 3. Insert the plug fixings. 4. Mount and align the lower hanging brackets. 5. Place the system on the lower hanging brackets. 6. Fit the upper hanging brackets. Hya-Rain Eco 18 of 50...
  • Page 19: Connecting The Piping

    1. Connect the mains water inlet to the mains water supply (float valve 741.02) 2. Open the mains water supply line. ð The mains water storage tank will fill automatically once the mains water supply line is opened. Hya-Rain Eco 19 of 50...
  • Page 20: Connecting The Inlet Line

    NOTE Fitting a shut-off valve at the site is recommended. 1. Connect hose 719.02, leading it out at the right or left of the rainwater piping system. Prevent excessive bending of the flexible connection lines. Hya-Rain Eco 20 of 50...
  • Page 21: Connecting The Overflow

    If no drain line is installed, the overflow can be discharged into an open tank fitted with a level sensor. In this case, adequate monitoring by the user/operator is required. Fig. 6: Connecting the overflow (example of a connection) A Overflow Hya-Rain Eco 21 of 50...
  • Page 22: Electrical Connection

    1. Plug the connections of the pump control unit and the three-way valve into the corresponding sockets in the system control unit. (ð Section 7, Page 27) 2. Check the available mains voltage against the data on the name plate. 3. Connect the system control unit to the power supply. Hya-Rain Eco 22 of 50...
  • Page 23: Commissioning/Start-Up/Shutdown

    1. Open vent valve 672 with a suitable tool (e.g. screwdriver) until water escapes. Fig. 8: Opening the vent valve 2. Close the vent valve. 3. Open a consumer installation. 4. Briefly set the master switch to 1. (ð Section 7, Page 27) Hya-Rain Eco 23 of 50...
  • Page 24: Start-Up

    This indicator lamp lights up when the pump set automatically switches to the available water tank. Mains water mode This indicator lamp lights up when the pump withdraws water from the mains water storage tank and the mains water back-up system is activated. Hya-Rain Eco 24 of 50...
  • Page 25: Operating Limits

    ▷ Never exceed the operating pressure specified in the data sheet. The maximum operating pressure is 6 bar. 6.2.3 Fluid handled 6.2.3.1 Permissible fluids to be handled ▪ Service water ▪ Rainwater (not containing abrasive substances) 6.2.3.2 Fluid temperature Maximum fluid temperature: 35 °C Hya-Rain Eco 25 of 50...
  • Page 26: Shutdown/Storage/Preservation

    2. Remove the rainwater harvesting system as per the operating instructions. 3. Shut off the mains water supply and the discharge line. 4. Flush the rainwater harvesting system as per the operating instructions. 5. Leave the rainwater harvesting system to dry. Hya-Rain Eco 26 of 50...
  • Page 27: Operation

    5 Operating mode selector switch 3 Socket for three-way valve Pump control unit Fig. 10: Control panel (pump control unit) A Side view 2 Lamp (green) B Front view 3 Lamp (red) 1 Pressure gauge 4 Reset key Hya-Rain Eco 27 of 50...
  • Page 28: Operating Modes

    – The mains water mode is lit in the operating mode indicator. ▪ For replacing the mains water in the mains water storage tank or when the rainwater storage tankrequires some maintenance Hya-Rain Eco 28 of 50...
  • Page 29: Servicing/Maintenance

    ▪ Never use force when dismantling and reassembling the equipment. NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details refer to the enclosed "Addresses" booklet or visit "https://www.ksb.com/en-global/contact" on the Internet.
  • Page 30: Maintenance/Inspection

    3. Remove the cover. 4. Pull out the float valve. 5. Fit a new float valve and new sealing elements. 6. Fit the cover. 7. Screw in the four screws (A) hand-tight at the cover on the side. Hya-Rain Eco 30 of 50...
  • Page 31: Checking The Pump Control Unit

    ▷ Collect and properly dispose of flushing fluid and any fluid residues. ▷ Wear safety clothing and a protective mask if required. ▷ Observe all legal regulations on the disposal of fluids posing a health hazard. 1. Flush the rainwater harvesting system. Hya-Rain Eco 31 of 50...
  • Page 32: Dismantling The Rainwater Harvesting System

    4. Separate the suction connection. Set the three-way valve to the middle position. ð Drain the mains water storage tank. Fig. 12: Setting the three-way valve to the middle position 5. Disconnect the discharge line with a suitable tool. Fig. 13: Disconnecting the discharge line Hya-Rain Eco 32 of 50...
  • Page 33: Removing The Pump Control Unit

    Fig. 15: Pulling out the pump set 8.4.2 Removing the pump control unit 1. Remove the cable ties. 2. Undo the union nut at the discharge nozzle. Fig. 16: Undoing the union nut at the discharge nozzle Hya-Rain Eco 33 of 50...
  • Page 34: Removing The Mechanical Seal

    Fig. 17: Removing the suction casing from the motor 3. Undo the impeller nut. Fig. 18: Undoing the impeller nut 4. Remove the impeller. ð The mechanical seal is freely accessible. Fig. 19: Removing the impeller 5. Remove the circlip with a suitable tool. Hya-Rain Eco 34 of 50...
  • Page 35: Installing The Rainwater Harvesting System

    1. Slide the mechanical seal onto the shaft with a suitable tool. Make sure that the mechanical seal is not damaged by burrs. 2. Fit the circlip. Fig. 21: Slide the mechanical seal onto the shaft. 3. Slide the impeller onto the shaft. Hya-Rain Eco 35 of 50...
  • Page 36: Installing The Pump Control Unit

    6. Position the suction casing on the motor. Fasten it with hexagon socket head cap screws. 8.5.2 Installing the pump control unit 1. Fasten the union nut at the discharge nozzle. Fig. 24: Fastening the union nut at the discharge nozzle 2. Connect the cable. Hya-Rain Eco 36 of 50...
  • Page 37: Installing The Pump Set

    6. Connect and open the mains water supply and the discharge line. (ð Section 5.4, Page 19) 7. Check the available mains voltage against the data on the name plate. Plug the power plug into the socket. 8. Set the master switch to 1. (ð Section 7, Page 27) Hya-Rain Eco 37 of 50...
  • Page 38: Trouble-Shooting

    ▪ Align the pump manually ensuring that it securing screws does not come into contact with the screws. Tank overflowing ▪ Dirt deposits in valve ▪ Remove dirt/limescale deposits in valve; replace float switch if necessary. Hya-Rain Eco 38 of 50...
  • Page 39 Membrane-type Fit an 8-litre membrane-type accumulator in the pipe upstream of the system inlet. accumulator Such an accumulator will attenuate extreme pressure drops in small-diameter pipes and absorb surges without throttling the flow rate. Hya-Rain Eco 39 of 50...
  • Page 40: Related Documents

    741.01 Three-way valve with tank 741.02 Float valve (complete) 81-45 Float switch 81-99 Electrical part (complete) 82-16 Control unit / control panel 99-9 Set of sealing elements Pump components, see Multi Eco (5180.5) type series booklet. Hya-Rain Eco 40 of 50...
  • Page 41: Exploded View With List Of Components (Pump)

    Fig. 29: Exploded view of the pump Table 13: List of components Part No. Comprising Description 10-5.01/.02 Pump section Suction casing Stage casing without return vanes Diffuser Impeller Valve disc Deflector 321.01/.02 Radial ball bearing 45-4 Spacer 400.01/.02 Gasket 412.01/.02/.03 O-ring Hya-Rain Eco 41 of 50...
  • Page 42 Fan impeller Fan hood Capacitor 99-20 Repair kit Deflector 321.01/.02 Radial ball bearing 45-4 Spacer 400.01/.02 Gasket 412.01/.02/.03 O-ring 554.02 Mechanical seal 921.01/.02 Shaft nut Lock washer 932.01/.02/.03 Circlip Shaft nut Lock washer 932.01/.02/.03 Circlip Hya-Rain Eco 42 of 50...
  • Page 43: Dimensions And Connections

    10 Related Documents 10.3 Dimensions and connections 10.3.1 Dimensions Hya-Rain Eco Fig. 30: Dimensions [mm] A Suction side C Discharge side B Overflow, drain line DN 70 D Mains water connection Hya-Rain Eco 43 of 50...
  • Page 44: Connections

    DN 70 drain lines to EN 12056 10.4 Drilling pattern for wall mounting Fig. 32: Drilling pattern for wall mounting, dimensions [mm] The overflow must be connected via an air gap to EN 1717. Hya-Rain Eco 44 of 50...
  • Page 45: Eu Declaration Of Conformity

    11 EU Declaration of Conformity 11 EU Declaration of Conformity Manufacturer: KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Hya-Rain Eco Hya-Rain Eco VM Serial number range: 2020w01 to 2024w52 ▪ is in conformity with the provisions of the following directives / regulations as amended from time to time: –...
  • Page 46: Certificate Of Decontamination

    We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required field Hya-Rain Eco 46 of 50...
  • Page 47: Index

    Commissioning/start-up 23 Design 15 Designation 14 Disposal 13 Event of damage 6 Faults Causes and remedies 38 Intended use 8 Key to safety symbols/markings 7 Misuse 8 Operating limits 8 Other applicable documents 6 Personnel 9 Qualification 9 Return to supplier 12 Safety 8 Safety awareness 9 Shutdown 26 Warnings 7 Warranty claims 6 Hya-Rain Eco 47 of 50...
  • Page 50 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...

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