Genie GS-2669RT Operator's Manual
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Genie GS-2669RT Operator's Manual

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Table of Contents

See also: Service Manual , Maintenance Manual
Operator's Manual
GS
-2669RT
™
GS
-3369RT
™
GS
-4069RT
™
CE
with
Maintenance
Information
Original Instructions
Second Edition
Second Printing
Part No. 1278001GT

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  • Page 1 Operator's Manual -2669RT ™ -3369RT ™ -4069RT ™ with Maintenance Information Original Instructions Second Edition Second Printing Part No. 1278001GT...

  • Page 2: Table Of Contents

    Specifications ............45 Copyright © 2011 by Terex Corporation Second Edition: Second Printing, March 2018 Genie is registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    This book is an operation and daily maintenance manual for the user or operator of a Genie Bulletin Distribution and machine. Compliance...
  • Page 4 Second Edition • Second Printing Introduction Contacting the Manufacturer At times it may be necessary to contact Genie. When you do, be ready to supply the model number and serial number of your machine, along with your name and contact information. At...
  • Page 5 Second Edition • Second Printing Operator's Manual Introduction Safety Sign Maintenance Hazard Classification Replace any missing or damaged safety signs. Decals on this machine use symbols, color coding, Keep operator safety in mind at all times. Use mild and signal words to identify the following: soap and water to clean safety signs.

  • Page 6: Symbol And Hazard Pictorials Definitions

    Operator's Manual Second Edition • Second Printing Symbol and Hazard Pictorials Definitions Symbol and H az ard Pictorials Definiti ons Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard...
  • Page 7 Second Edition • Second Printing Operator's Manual Symbol and Hazard Pictorials Definitions Chock the wheels Release brakes Tiedown Lanyard anchorage No smoking points Wheel load Transport diagram Side force Wind speed Outrigger load Voltage rating for Pressure rating for air Maximum capacity Crushing hazard power to platform...

  • Page 8: General Safety

    Operator's Manual Second Edition • Second Printing General Safety Gener al Safety ™ ™ ™ -2669RT • GS -3369RT • GS -4069RT Part No. 1278001GT...
  • Page 9 Second Edition • Second Printing Operator's Manual General Safety ™ ™ ™ Part No. 1278001GT -2669RT • GS -3369RT • GS -4069RT...
  • Page 10 Operator's Manual Second Edition • Second Printing General Safety ™ ™ ™ -2669RT • GS -3369RT • GS -4069RT Part No. 1278001GT...

  • Page 11: Personal Safety

    Second Edition • Second Printing Operator's Manual Personal Safety Pers onal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s...

  • Page 12: Work Area Safety

    At retracted only only occupants a minimum, the required 680 kg 544 kg 136 kg GS-2669RT clearance contained in GS-3369RT 454 kg 318 kg 136 kg Indoor –4 the chart below must be Outdoor – 2 followed.
  • Page 13 Second Edition • Second Printing Operator's Manual Work Area Safety Do not raise the platform Do not operate the unless the machine is on a machine in strong or gusty firm, level surface. winds. Do not increase the surface area of the platform or the load.
  • Page 14 Do not transport tools and materials unless they Maximum allowable manual force are evenly distributed and can be safely handled by GS-2669RT person(s) in the platform. Indoor use only –4 person 400 N 400 N Do not use the machine on a moving or mobile Outdoor use –...
  • Page 15 Second Edition • Second Printing Operator's Manual Work Area Safety Fall Hazards Collision Hazards The guard rail system provides fall protection. If Be aware of limited sight occupant(s) of the platform are required to wear distance and blind spots personal fall protection equipment (PFPE) due to when driving or operating.
  • Page 16 Operator's Manual Second Edition • Second Printing Work Area Safety Bodily Injury Hazard Do not lower the platform unless the Always operate the machine in a well-ventilated area below is clear of area to avoid carbon monoxide poisoning. personnel and obstructions.
  • Page 17 Do not raise the platform unless all four outriggers Be sure all maintenance has been performed as are properly lowered, the footpads are in firm specified in this manual and the appropriate Genie contact with the ground and the machine is level. service manual.
  • Page 18 Operator's Manual Second Edition • Second Printing Work Area Safety Battery Safety Burn Hazards Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.

  • Page 19: Legend

    Second Edition • Second Printing Operator's Manual Legend Legend Platform entry gate 10 Ground controls side covers 16 Outrigger footpad (if equipped with outriggers) Platform guard rails 11 Hydraulic tank (behind cover) 17 Steer tire Lanyard anchorage points 12 Tilt alarm (behind cover) 18 Engine side covers Platform extension lock 13 Hydraulic oil level indicator...

  • Page 20: Controls

    Operator's Manual Second Edition • Second Printing Controls Controls Ground Control Panel Hour meter or diagnostic display Lift function enable button Key switch for platform/off/ground selection Platform up button Gasoline/LPG models: Choke button 10 Emergency lowering function enable button Diesel models: Glow plug button 11 Emergency lowering down button Engine start button 12 Platform down button...
  • Page 21 Second Edition • Second Printing Operator's Manual Controls Engine idle select button with indicator light Ground Control Panel Press this button to select the engine idle Hour meter setting. Light on indicates high idle is selected. The hour meter displays the number of hours Light off indicates low idle is selected.
  • Page 22 Operator's Manual Second Edition • Second Printing Controls Platform Control Panel Outrigger auto level button Green power light/Red error indicator light Engine start button 10 Red Emergency Stop button Engine idle select button with indicator light 11 Function enable switch Gasoline/LPG models: Choke button 12 Proportional control handle for drive function Diesel models: Glow plug button...
  • Page 23 Second Edition • Second Printing Operator's Manual Controls Platform Control Panel Machine on incline button with indicator light: Low speed operation for inclines Outrigger auto level button Press this button to select low speed operation Press this button to activate the auto level for inclines.
  • Page 24 Operator's Manual Second Edition • Second Printing Controls 13 Thumb rocker switch for steer function Press the left side of the thumb rocker and the machine will steer to the left. Press the right side of the thumb rocker and the machine will steer to the right.

  • Page 25: Inspections

    Second Edition • Second Printing Operator's Manual Inspections Ins pections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 26 Operator's Manual Second Edition • Second Printing Inspections Pre-operation Inspection  Safety arm  Platform extension  Be sure that the operator’s, safety, and  Scissor pins and retaining fasteners responsibilities manuals are complete, legible and in the storage container located in the ...
  • Page 27 Second Edition • Second Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 28 Operator's Manual Second Edition • Second Printing Inspections Test the Up/Down Functions At the Ground Controls The audible warnings on this machine and the Select a test area that is firm, level and free of standard horn all come from the same central obstruction.
  • Page 29 Second Edition • Second Printing Operator's Manual Inspections Test the Tilt Sensor Operation At the Platform Controls Note: Perform this test from the ground with the Test Emergency Stop platform controller. Do not stand in the platform. 17 Push in the platform red Emergency Stop 10 Turn the key switch to platform control.
  • Page 30 Operator's Manual Second Edition • Second Printing Inspections Test Up/Down Functions and Function Test the Steering Enable Note: When performing the steer and drive function tests, stand in the platform facing the steer 20 Start the engine. end of the machine. 21 Activate the up/down rocker switch in the 26 Press and hold the function enable switch on direction indicated by the blue arrow.
  • Page 31 Second Edition • Second Printing Operator's Manual Inspections Test Drive and Braking Test Emergency Lowering 29 Press and hold the function enable switch on 36 Push and hold the lift function enable button the control handle. and raise the platform approximately 60 cm. 30 Slowly move the drive control handle in the 37 Push in the red Emergency Stop button to shut direction indicated by the blue arrow on the...
  • Page 32 Operator's Manual Second Edition • Second Printing Inspections Test the Outrigger System (if equipped) 40 Push and hold the auto level button. 41 Activate the up/down rocker switch in the down direction. Result: The outriggers should extend and level the machine. A beep will sound when the machine is level.
  • Page 33 Second Edition • Second Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 34 1278000 Label – Max Capacity/Manual Force, (1 additional with extra LPG tank option) GS-4069 28174 Label – Power to Platform, 230V T114635 Label – Wheel Load, GS-2669RT 28235 Label – Power to Platform, 115V T114636 Label – Wheel Load, GS-3369RT 40434 Label –...
  • Page 35 Second Edition • Second Printing Operator's Manual Inspections Additional decals for models with outriggers ™ ™ ™ Part No. 1278001GT -2669RT • GS -3369RT • GS -4069RT...

  • Page 36: Operating Instructions

    Operator's Manual Second Edition • Second Printing Operating Instructions Operati ng Instr ucti ons Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 37 Second Edition • Second Printing Operator's Manual Operating Instructions All models Emergency Stop If the engine fails to start after 15 seconds of Push in the red Emergency Stop button to the off cranking, determine the cause and repair any position at the ground controls or the platform malfunction.
  • Page 38 Operator's Manual Second Edition • Second Printing Operating Instructions Drive Select Button Operation from Platform Machine on incline symbol: Low range Turn the key switch to platform control. operation for inclines. Pull out both ground and platform red Emergency Stop buttons to the on position. Start the engine.
  • Page 39 You will need: overloaded. For information on how to reset this • message, please consult the appropriate Genie carpenter’s level Service Manual. • straight piece of wood, at least 1 m long •...
  • Page 40 Operator's Manual Second Edition • Second Printing Operating Instructions To Extend and Retract Platform Outrigger Operation (if equipped) Lift the platform extension lock handles to the Position the machine below the desired work horizontal position. area. Push the platform extension lock handles to Note: The engine must be running for the extend the platform to the desired position.

  • Page 41: Transport And Lifting Instructions

     Genie customers needing to containerize any is clear of all obstructions. lift or Genie product should source a qualified freight forwarder with expertise in preparing, Reverse the procedures described to re-engage loading and securing construction and lifting the brakes.
  • Page 42 Operator's Manual Second Edition • Second Printing Transport and Lifting Instructions Securing to Truck or Trailer for Transit Always chock the machine wheels in preparation for transport. Retract and secure the extension deck. Use the tie-down points on the chassis for anchoring down to the transport surface.
  • Page 43 Second Edition • Second Printing Operator's Manual Transport and Lifting Instructions Center of gravity X Axis Y Axis GS-2669RT without 108.1 cm 78.5 cm outriggers GS-3369RT without 108.2 cm 79.8 cm outriggers GS-4069RT without 98.6 cm 79.0 cm outriggers Observe and Obey: GS-2669RT with 42.8 cm...

  • Page 44: Maintenance

    SAE10W or 10W-30  Dispose of material in accordance with Perkins 403D-11 Engine governmental regulations. Oil type 15W-40  Use only Genie approved replacement parts. Perkins 403F-11 Engine Oil type 15W-40 Maintenance Symbols Legend GM (PSI) .998L Engine Oil type 15W-40...
  • Page 45 Second Edition • Second Printing Operator's Manual Maintenance Check the Hydraulic Oil Level Check the Batteries Maintaining the hydraulic oil at the proper level is Proper battery condition is essential to good essential to machine operation. Improper hydraulic machine performance and operational safety. oil levels can damage hydraulic components.
  • Page 46 Operator's Manual Second Edition • Second Printing Maintenance Check the Engine Coolant Level Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Maintaining the engine coolant at the proper level this machine according to the procedures found in is essential to engine service life.

  • Page 47: Specifications

    It should be used only with adequate safety factors. Platform length x width 2.79 x 1.6 m Continuous improvement of our products is a Genie Platform extension length 2.67 m policy. Product specifications are subject to change without notice or obligation.
  • Page 48 Platform length x width 2.79 x 1.6 m be used only with adequate safety factors. Platform extension length 2.67 m Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. ™ ™...
  • Page 49 It should be used only with adequate safety factors. Platform extension length 2.67 m Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. GS™- 2669RT • GS™-3369RT • GS™-4069RT Part No.

This manual is also suitable for:

Gs-3369rtGs-4069rt

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