Genie GS-2669DC Operator's Manual
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Genie GS-2669DC Operator's Manual

With maintenance information
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Operator's Manual
GS
-2669DC
™
GS
-3369DC
™
GS
-4069DC
™
CE
with
Maintenance
Information
Original Instructions
Second Edition
Second Printing
Part No. 1278002GT

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Summary of Contents for Genie GS-2669DC

  • Page 1 Operator's Manual -2669DC ™ -3369DC ™ -4069DC ™ with Maintenance Information Original Instructions Second Edition Second Printing Part No. 1278002GT...

  • Page 2: Table Of Contents

    Specifications ............54 Copyright © 2011 Terex Corporation Second Edition: Second Printing, March 2018 Genie is registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc. Complies with EC Directive 2006/42/EC See EC Declaration of Conformity ™...

  • Page 3: Introduction

    This book is an operation and daily maintenance manual for the user or operator of a Genie Bulletin Distribution and machine. Compliance...
  • Page 4 Second Edition • Second Printing Introduction Contacting the Manufacturer At times it may be necessary to contact Genie. When you do, be ready to supply the model number and serial number of your machine, along with your name and contact information. At...
  • Page 5 Second Edition • Second Printing Operator's Manual Introduction Safety Sign Maintenance Hazard Classification Replace any missing or damaged safety signs. Decals on this machine use symbols, color coding, Keep operator safety in mind at all times. Use mild and signal words to identify the following: soap and water to clean safety signs.

  • Page 6: Symbol And Hazard Pictorials Definitions

    Operator's Manual Second Edition • Second Printing Symbol and Hazard Pictorials Definitions Symbol and H az ard Pictorials Definiti ons Read the operator’s Read the service manual Crush hazard Crush hazard Collision hazard manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard...
  • Page 7 Second Edition • Second Printing Operator's Manual Symbol and Hazard Pictorials Definitions Chock the wheels Release brakes Tiedown Lanyard anchorage No smoking points Wheel load Transport diagram Side force Wind speed Outrigger load Voltage rating for Pressure rating for air line Maximum capacity Crushing hazard power to platform...

  • Page 8: General Safety

    Operator's Manual Second Edition • Second Printing General Safety Gener al Safety ™ ™ ™ -2669DC • GS -3369DC • GS -4069DC Part No. 1278002GT...
  • Page 9 Second Edition • Second Printing Operator's Manual General Safety ™ ™ ™ Part No. 1278002GT -2669DC • GS -3369DC • GS -4069DC...
  • Page 10 Operator's Manual Second Edition • Second Printing General Safety ™ ™ ™ -2669DC • GS -3369DC • GS -4069DC Part No. 1278002GT...

  • Page 11: Personal Safety

    Second Edition • Second Printing Operator's Manual Personal Safety Pers onal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s...

  • Page 12: Work Area Safety

    At retracted only only occupants a minimum, the required 680 kg 544 kg 136 kg GS-2669DC clearance contained in GS-3369DC 454 kg 318 kg 136 kg Indoor –4 the chart below must be Outdoor – 2 followed.
  • Page 13 Second Edition • Second Printing Operator's Manual Work Area Safety Do not raise the platform If the tilt alarm sounds: unless the machine is on Lower the platform. Move the machine to a firm, a firm, level surface. level surface. If the tilt alarm sounds when the platform is raised, use extreme caution to lower the platform.
  • Page 14 Do not use the machine as a crane. Maximum allowable manual force Do not push the machine or other objects with the GS-2669DC platform. Indoor use only –4 person 400 N 400 N Outdoor use –...
  • Page 15 Second Edition • Second Printing Operator's Manual Work Area Safety Crushing Hazard Do not place or attach fixed or overhanging loads Keep hands and limbs out of scissors. to any part of this machine. Keep hands clear when folding rails. Do not work under the platform or in the scissor links without the safety arm in place.
  • Page 16 Operator's Manual Second Edition • Second Printing Work Area Safety Fall Hazards Collision Hazards The guard rail system provides fall protection. If Be aware of limited sight occupant(s) of the platform are required to wear distance and blind spots personal fall protection equipment (PFPE) due to when driving or operating.
  • Page 17 Second Edition • Second Printing Operator's Manual Work Area Safety Observe and use color-coded direction arrows on Bodily Injury Hazard the platform controls and the platform decal plate Do not operate the machine with a hydraulic oil or for drive and steer functions. air leak.
  • Page 18 Be sure all maintenance has been performed as Avoid spilling or contacting specified in this manual and the appropriate Genie battery acid. Neutralize service manual. battery acid spills with baking Be sure all decals are in place and legible.
  • Page 19 Second Edition • Second Printing Operator's Manual Work Area Safety Component Damage Hazard Lockout After Each Use Do not use any battery charger greater than 48V to Select a safe parking location—firm level charge the batteries. surface, clear of obstruction and traffic. Retract and lower the boom to the stowed Electrocution/Burn Hazards position.

  • Page 20: Legend

    Operator's Manual Second Edition • Second Printing Legend Legend Platform entry gate 12 Hydraulic oil level indicator (behind cover) Platform guard rails 13 Ground controls with LCD readout screen Lanyard anchorage points 14 Outrigger housing (if equipped with outriggers) Platform extension lock handle 15 Outrigger footpad (if equipped with outriggers) Manual storage container 16 Steer tire...

  • Page 21: Controls

    Second Edition • Second Printing Operator's Manual Controls Controls Ground Control Panel Function enable toggle switch for emergency Menu down button lowering Alarm Emergency lowering toggle switch 7A breaker for controls circuit Menu enter button 15A breaker for controls circuit Key switch for platform/off/ground selection 10 Platform down button Turn the key switch to the platform position and...
  • Page 22 Operator's Manual Second Edition • Second Printing Controls Platform Control Panel Red Emergency Stop button Low speed lift enable button Push in the red Emergency Stop button to the Press and hold this button to off position to stop all functions. Pull out the activate the low speed platform red Emergency Stop button to the on position function.
  • Page 23 Second Edition • Second Printing Operator's Manual Controls LED diagnostic readout / battery charge High speed lift enable button indicator Press and hold this button to Platform up button activate the high speed platform function. Press and hold the platform up button and the platform will raise.
  • Page 24 Operator's Manual Second Edition • Second Printing Controls 13 Outrigger indicator lights 15 Proportional control handle and function enable switch for drive, steer, lift and outrigger During outrigger extension, functions lights flash green. As each Lift function: Press and hold the function outrigger contacts the ground, enable switch to enable the lift function on the lights turn solid green.

  • Page 25: Inspections

    Second Edition • Second Printing Operator's Manual Inspections Ins pections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 26 Operator's Manual Second Edition • Second Printing Inspections Pre-operation Inspection  Scissor pins and retaining fasteners  Lanyard anchorage points  Be sure that the operator’s, safety, and  Platform control joystick responsibilities manuals are complete, legible and in the storage container located in the ...
  • Page 27 Second Edition • Second Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 28 Operator's Manual Second Edition • Second Printing Inspections Test Emergency Stop At the Ground Controls Push in the ground red Emergency Stop Select a test area that is firm, level and free of button to the off position. obstruction. Result: No functions should operate. Be sure the batteries are connected.
  • Page 29 Second Edition • Second Printing Operator's Manual Inspections Test Emergency Lowering Use the button pattern on the platform controls to determine which of these next 15 Activate the up function by pressing the lift two function tests to perform. enable button and platform up button, and raise the platform approximately 60 cm.
  • Page 30 Operator's Manual Second Edition • Second Printing Inspections 32 Release the high speed lift enable button or Use this function test procedure if the decal on the platform up button. your platform controls has these buttons. Result: The platform should stop raising. 33 Press and hold the high speed lift enable button.
  • Page 31 Second Edition • Second Printing Operator's Manual Inspections Test the Drive Function Button Test Drive and Braking Use this function test procedure if the decal on your 58 Press the drive function button (if platform controls has these buttons. equipped). 59 Press and hold the function enable switch on the control handle.
  • Page 32 Operator's Manual Second Edition • Second Printing Inspections Test the Tilt Sensor Operation Test Elevated Drive Speed Note: Perform this test from the ground with the 69 Raise the platform approximately 1.2 m from platform controller. Do not stand in the platform. the ground.
  • Page 33 Second Edition • Second Printing Operator's Manual Inspections Test Stowed Drive Speed Use the button pattern on the platform controls to determine which of these next 72 Press and hold the lift function enable button, two function tests to perform. and press the platform down button.
  • Page 34 Operator's Manual Second Edition • Second Printing Inspections 82 Press and hold the outrigger extend button. 87 Press the thumb rocker switch on top of the control handle in the direction indicated by the Result: The outriggers should not extend. blue and yellow triangles on the control panel.
  • Page 35 Second Edition • Second Printing Operator's Manual Inspections Use this function test procedure if the decal on your 97 Continue holding the control handle in the platform controls has these buttons. direction indicated by the yellow arrow until all outrigger indicator lights turn solid green and a long beep is heard from the platform controls alarm.
  • Page 36 Operator's Manual Second Edition • Second Printing Inspections 103 Press the thumb rocker switch on top of the control handle in the direction indicated by the blue and yellow triangles on the control panel. Result: The steer wheels should not turn in the directions indicated by the blue and yellow triangles.
  • Page 37 Second Edition • Second Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 38 Cosmetic – Genie GS-2669DC 28174 Label – Power to Platform, 230V 237123 Cosmetic – Genie GS-3369DC 237124 Label – Wheel Load, GS-2669DC 28235 Label – Power to Platform, 115V 40434 Label – Lanyard Anchorage Point 237125 Label – Wheel Load, GS-3369DC 237126 Label –...
  • Page 39 Second Edition • Second Printing Operator's Manual Inspections ™ ™ ™ Part No. 1278002GT -2669DC • GS -3369DC • GS -4069DC...

  • Page 40: Operating Instructions

    Operator's Manual Second Edition • Second Printing Operating Instructions Operati ng Instr ucti ons Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 41 Second Edition • Second Printing Operator's Manual Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off Be sure the battery pack is connected before position at the ground controls or the platform operating the machine.
  • Page 42 Operator's Manual Second Edition • Second Printing Operating Instructions To Extend Outriggers To Steer Press and hold the drive/steer function enable Press and hold the switch on the control handle. outrigger enable button. Turn the steer wheels with the thumb rocker switch located on Press and hold the outrigger extend button.
  • Page 43 Second Edition • Second Printing Operator's Manual Operating Instructions Controller Identification To Extend Outriggers To Extend Outriggers: Use these instructions if the decal on your platform controls has these Press the outrigger function button. buttons. On the LCD screen, a circle below the outrigger function symbol will turn on.
  • Page 44 Operator's Manual Second Edition • Second Printing Operating Instructions To Retract Outriggers To Drive To Retract Outriggers: Press the drive function button. On the LCD screen, a circle below the drive function Press the outrigger function symbol will turn on. button.
  • Page 45 Second Edition • Second Printing Operator's Manual Operating Instructions To determine the slope grade: Driving on a slope Measure the slope with a digital inclinometer OR Determine the uphill, downhill and side slope use the following procedure. ratings for the machine and determine the slope grade.
  • Page 46 Traction Motor RR Fault: Motor Temp F056 Traction Motor LR Fault: Motor Temp For further information, please consult the appropriate Genie Service Manual. A code and a description of a code can also be viewed at the ground controls LCD display. ™...
  • Page 47 Second Edition • Second Printing Operator's Manual Operating Instructions To reset thermal limit cutout Battery Level Indicator If the platform controls LED readout displays fault Use the LED diagnostic readout to determine the codes F053, F054, F055 or F056, the machine has battery level.
  • Page 48 Operator's Manual Second Edition • Second Printing Operating Instructions How to Use the Safety Arm After Each Use Raise the platform approximately 2.4 m from Select a safe parking location—firm level the ground. surface, clear of obstruction and traffic. Rotate the safety arm away from the machine Lower the platform.
  • Page 49 The charger will indicate when the battery is fully charged.  Use only a Genie authorized battery and charger. Check the battery acid level when the charging cycle is complete. Replenish with distilled water to the bottom of the fill tube. Do not To Charge Battery overfill.
  • Page 50 Operator's Manual Second Edition • Second Printing Operating Instructions Dry Battery Filling and Charging Instructions Remove the battery vent caps and permanently remove the plastic seal from the battery vent openings. Fill each cell with battery acid (electrolyte) until the level is sufficient to cover the plates. Do not fill to maximum level until the battery charge cycle is complete.

  • Page 51: Transport And Lifting Instructions

    Chock the wheels to prevent the machine from  rolling. Genie customers needing to containerize any lift or Genie product should source a qualified All models: Release the freight forwarder with expertise in preparing, wheel brakes by turning over loading and securing construction and lifting the two rear torque hub equipment for international shipment.
  • Page 52 Operator's Manual Second Edition • Second Printing Transport and Lifting Instructions Securing to Truck or Trailer for Transit Always chock the machine wheels in preparation for transport. Retract and secure the extension deck. Use the tie-down points on the chassis for anchoring down to the transport surface.
  • Page 53 See the serial label for the Center of gravity X Axis Y Axis machine weight. GS-2669DC without 97.3 cm 76 cm outriggers GS-3369DC without 106.9 cm 80 cm...

  • Page 54: Maintenance

    Dispose of material in accordance with the top 5 cm of the sight gauge. governmental regulations. Add oil as needed. Do not overfill.  Use only Genie approved replacement parts. Hydraulic oil specifications Hydraulic oil type Chevron Rando HD equivalent Maintenance Symbols Legend...
  • Page 55 Second Edition • Second Printing Operator's Manual Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 56: Specifications

    Shell Tellus S2 V 46. AC outlet in platform Standard Continuous improvement of our products is a Genie policy. Platform dimensions Product specifications are subject to change without notice or obligation. Platform length x width 2.79 x 1.6 m...
  • Page 57 Shell Tellus S2 V 46. AC outlet in platform Standard Continuous improvement of our products is a Genie policy. Platform dimensions Product specifications are subject to change without notice or obligation. Platform length x width 2.79 x 1.6 m...
  • Page 58 For operating temperatures consistently above 96°C - use AC outlet in platform Standard Shell Tellus S2 V 46. Platform dimensions Continuous improvement of our products is a Genie policy. Platform length x width 2.79 x 1.6 m Product specifications are subject to change without notice or obligation.

This manual is also suitable for:

Gs-4069dcGs-3369dc

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