Genie GS-2032 Operator's Manual
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Genie GS-2032 Operator's Manual

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Table of Contents

See also: Service & Repair Manual , Service Manual
Operator's Manual
GS-2032
GS-2632
CE
with
Maintenance
Information
Original Instructions
Fourth Edition
Fourth Printing
Part No. 1000034

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Summary of Contents for Genie GS-2032

  • Page 1 Operator's Manual GS-2032 GS-2632 with Maintenance Information Original Instructions Fourth Edition Fourth Printing Part No. 1000034...

  • Page 2: Table Of Contents

    Second Edition:First Printing , October 2003 Third Edition: Third Printing, July 2004 Fourth Edition: Fourth Printing , July 2017 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Safety Rules

     You read, understand and obey employer’s safety rules and worksite regulations.  You read, understand and obey all applicable governmental regulations.  You are properly trained to safely operate the machine. Part No. 1000034 GS-2032 • GS-2632...
  • Page 4 GS-2632 227 kg Machines with capacity indicator The maximum capacity varies with the height of the platform. Maximum capacity - GS-2032 Maintain safe distances from electrical power lines and apparatus in accordance with applicable Height of platform Maximum capacity governmental regulations and the following chart.
  • Page 5 Do not alter or disable machine components that in any way affect safety and stability. Do not replace items critical to machine stability with items of different weight or specification. Part No. 1000034 GS-2032 • GS-2632...
  • Page 6 Do not place loads outside the platform perimeter. with the platform raised. Do not operate the machine with the chassis trays Do not place or attach open. fixed or overhanging loads to any part of this machine. GS-2032 • GS-2632 Part No. 1000034...
  • Page 7 Do not operate the machine unless the guard rails Observe and use color-coded direction arrows on are properly installed and the entry is secured for operation. the platform controls and the platform decal plate for drive and steer functions. Part No. 1000034 GS-2032 • GS-2632...
  • Page 8 Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision. GS-2032 • GS-2632 Part No. 1000034...
  • Page 9 Obey all safety messages that follow this Be sure all maintenance has been performed as symbol to avoid possible injury or specified in this manual and the appropriate Genie death. service manual. DANGER Red—used to indicate the Be sure all decals are in place and legible.
  • Page 10 Use the appropriate number of people and proper entire charging cycle. lifting techniques when lifting batteries. Do not contact the battery terminals or the cable clamps with tools that may cause sparks. GS-2032 • GS-2632 Part No. 1000034...

  • Page 11: Legend

    18 Entry ladder / transport pedal 12 Pothole guard tie-down GFCI outlet 13 LCD readout 19 Safety arm Platform controls 14 Ground controls 20 Capacity indicator Manual storage container 15 Non-steer tire (if equipped) Part No. 1000034 GS-2032 • GS-2632...

  • Page 12: Controls

    Red Emergency Stop button switch for lift and drive functions LED diagnostic readout / battery charge indicator Thumb rocker switch for steer function Lift function select button Drive speed button Horn button Drive function select button GS-2032 • GS-2632 Part No. 1000034...
  • Page 13 Fourth Edition • Fourth Printing Operator's Manual Controls Ground Control Panel 7A breaker for electrical circuits Key switch for platform/off/ground selection Hour meter Platform up/down toggle switch Red Emergency Stop button Part No. 1000034 GS-2032 • GS-2632...

  • Page 14: Pre-Operation Inspection

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer’s specifications and the requirements listed in the responsibilities manual. GS-2032 • GS-2632 Part No. 1000034...
  • Page 15  Limit switches, alarms and horn  Nuts, bolts and other fasteners  Platform entry chain or gate  Alarms and beacons (if equipped)  Brake release components  Platform overload components  Safety arm Part No. 1000034 GS-2032 • GS-2632...

  • Page 16: Maintenance

    Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. GS-2032 • GS-2632 Part No. 1000034...
  • Page 17 Remove the battery vent caps. Check the battery acid level of each battery. If needed, replenish with distilled water to the bottom of the battery fill tube. Do not overfill. Install the vent caps. Part No. 1000034 GS-2032 • GS-2632...

  • Page 18: Function Tests

    3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. GS-2032 • GS-2632 Part No. 1000034...
  • Page 19 Pull out the red Emergency Stop button to the approximately 60 cm. on position. 11 Pull the auxiliary lowering knob. Result: The platform should lower. The descent alarm will not sound. 12 Turn the key switch to platform control. Part No. 1000034 GS-2032 • GS-2632...
  • Page 20 17 Slowly move the control handle in the direction descent alarm should sound while the platform indicated by the blue arrow, then in the is lowering. direction indicated by the yellow arrow. Result: No functions should operate. GS-2032 • GS-2632 Part No. 1000034...
  • Page 21 Note: The brakes must be able to hold the machine on any slope it is able to climb. Result: The steer wheels should turn in the direction indicated by the yellow triangle. Part No. 1000034 GS-2032 • GS-2632...
  • Page 22 23 cm per second, immediately tag Result: The drive function should not work in and remove the machine from service. either direction. 34 Lower the platform and remove both pieces of wood. GS-2032 • GS-2632 Part No. 1000034...
  • Page 23 Result: Before the platform is raised 2.1 m from the ground, an alarm should sound and the drive function should not work. 45 Lower the platform. 46 Remove the 2x4 or similar piece of wood. Part No. 1000034 GS-2032 • GS-2632...

  • Page 24: Workplace Inspection

    It is the operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. GS-2032 • GS-2632 Part No. 1000034...

  • Page 25: Operating Instructions

    That means 4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was inspection before using the machine. intended. Part No. 1000034 GS-2032 • GS-2632...
  • Page 26 Machine travel speed is restricted when the platform is raised. Battery condition will affect machine performance. Machine drive speed and function speed will drop when the battery level indicator is flashing. GS-2032 • GS-2632 Part No. 1000034...
  • Page 27 0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3% grade If the slope exceeds the maximum uphill, downhill or side slope rating, then the machine must be winched or transported up or down the slope. See Transport and Lifting section. Part No. 1000034 GS-2032 • GS-2632...
  • Page 28 All PFPE must comply with applicable governmental regulations and must be inspected Be aware of the direction the machine will travel and used in accordance with the manufacturer’s when using the controller. instructions. GS-2032 • GS-2632 Part No. 1000034...
  • Page 29 Rotate the safety arm away from the machine and let it hang down. Lower the platform until the safety arm rests securely on the link. Keep clear of the safety arm when lowering the platform. Part No. 1000034 GS-2032 • GS-2632...
  • Page 30 Use proper AC input voltage for charging as indicated on the charger. Dry Battery Filling and Charging  Use only a Genie authorized battery and Instructions charger. Remove the battery vent caps and permanently remove the plastic seal from the To Charge Battery battery vent openings.

  • Page 31: Transport And Lifting Instructions

    See the serial label for the center to reset the brakes. machine weight. See the inspections section Towing the Genie GS-2032 and the GS-2632 is for the serial label location. not recommended. If the machine must be towed, ...
  • Page 32 There are two 2.5 cm holes on the front of the machine and two holes in the ladder for lifting. Adjust the rigging to prevent damage to the machine and to keep the machine level. GS-2032 • GS-2632 Part No. 1000034...
  • Page 33 Inspect the entire machine for loose or unsecured items. Use chains or straps of ample load capacity. Use a minimum of 2 chains or straps. Adjust the rigging to prevent damage to the chains. Part No. 1000034 GS-2032 • GS-2632...

  • Page 34: Decals

    82567 Ground Control Panel 97582 Label – Manual Force, 400 N, Indoor Use Only 97683 Label - Capacity Indicator - GS-2032 97684 Label - Capacity Indicator - GS-2632 97685 Danger - Maximum Capacity, GS-2032 97686 Danger - Maximum Capacity, GS-2632 97692 Label –...
  • Page 35 Fourth Edition • Fourth Printing Operator's Manual Decals Ground Controls Side Battery Side Part No. 1000034 GS-2032 • GS-2632...

  • Page 36: Specifications

    Airborne noise emissions <70 dB be used only with adequate safety factors. Maximum sound level at normal operating workstations Continuous improvement of our products is a Genie (A-weighted) policy. Product specifications are subject to change Power source 4 Batteries, 6V 225AH without notice or obligation.
  • Page 37 Machine weights vary with option configurations. be used only with adequate safety factors. Airborne noise emissions <70 dB Continuous improvement of our products is a Genie policy. Product specifications are subject to change Maximum sound level at normal without notice or obligation.

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Gs-2632

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