Genie GS-2669RT Operator's Manual
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Genie GS-2669RT Operator's Manual

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Operator's Manual
GS
-2669RT
™
GS
-3369RT
™
GS
-4069RT
™
Serial Number Range
from GS69F-18000
from GS69M-101
AUS
Australia
with
Maintenance
Information
Original Instructions
Second Edition
Third Printing
Part No. 1305661GT

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Summary of Contents for Genie GS-2669RT

  • Page 1 Operator's Manual Serial Number Range -2669RT ™ from GS69F-18000 from GS69M-101 Australia -3369RT ™ -4069RT ™ with Maintenance Information Original Instructions Second Edition Third Printing Part No. 1305661GT...

  • Page 2: Table Of Contents

    Specifications ............51 Copyright © 2011 by Terex Corporation Second Edition: Third Printing, May 2022 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    This book is an operation and daily maintenance aerial work site. Before operating the machine, it’s manual for the user or operator of a Genie the operator’s responsibility to read and machine. understand this familiarization guide.
  • Page 4 Operator's Manual Second Edition • Third Printing Introduction Platform controls symbology and related Ground controls symbology and related machine movement: machine movement: Lift function enable button Lift function enable button Platform up/down button Outrigger auto level button (when thumb rocker switch moved up or down) Sequential functions and movement: Platform up/down (when lift...
  • Page 5 Bulletin Distribution and Compliance Contacting the Manufacturer Safety of product users is of paramount At times it may be necessary to contact Genie. importance to Genie. Various bulletins are used by When you do, be ready to supply the model...
  • Page 6 Operator's Manual Second Edition • Third Printing Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

  • Page 7: Symbol And Hazard Pictorials Definitions

    Second Edition • Third Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard...
  • Page 8 Operator's Manual Second Edition • Third Printing Symbol and Hazard Pictorials Definitions Lower the platform. Do not set up where it Maintain required Access by trained and Use a piece of cannot be leveled with clearance authorized personnel cardboard or paper outriggers only to search for leaks...
  • Page 9 Second Edition • Third Printing Operator's Manual Symbol and Hazard Pictorials Definitions Voltage rating for Pressure rating for air Maximum capacity Fall hazard Platform overloaded power to platform line to platform Crushing hazard Auxiliary lowering Part No. 1305661GT ™ -2669RT • GS ™...

  • Page 10: General Safety

    Operator's Manual Second Edition • Third Printing General Safety General Safety ™ -2669RT • GS ™ -3369RT • GS ™ -4069RT Part No. 1305661GT...
  • Page 11 Second Edition • Third Printing Operator's Manual General Safety Part No. 1305661GT ™ -2669RT • GS ™ -3369RT • GS ™ -4069RT...
  • Page 12 Operator's Manual Second Edition • Third Printing General Safety ™ -2669RT • GS ™ -3369RT • GS ™ -4069RT Part No. 1305661GT...

  • Page 13: Personal Safety

    Second Edition • Third Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine provided the operator remains inside the perimeter of the platform guardrail system. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable...

  • Page 14: Work Area Safety

    Platform Extension Maximum electrical power lines. At Model retracted only only occupants a minimum, the required GS-2669RT 1500 lbs/ 1200 lbs/ 300 lbs/ clearance contained in 680 kg 544 kg 136 kg the chart below must be GS-3369RT 1000 lbs/...
  • Page 15 Second Edition • Third Printing Operator's Manual Work Area Safety Do not raise the platform Do not raise the platform when wind speeds may unless the machine is on a exceed 28 mph / 12.5 m/s. If wind speeds exceed firm, level surface.
  • Page 16 Do not place ladders or scaffolds in the platform or against any part of this machine. Maximum manual force GS-2669RT – 4 person 90 lbs/400 N 90 lbs/400 N GS-3369RT – 4 person, indoor Do not transport tools and materials unless they 90 lbs/400 N GS-3369RT –...
  • Page 17 Do not work under the platform or in the scissor links without the safety arm in place. Maximum slope rating, stowed position Use common sense and planning when operating GS-2669RT 40% (22°) the machine with the controller from the ground. GS-3369RT 35% (19°)
  • Page 18 (PFPE) due to considered in the design of the machine, for job site or employer rules, PFPE and its use shall further information contact Genie (see section be in accordance with the PFPE manufacturer’s Contacting the Manufacturer).
  • Page 19 Second Edition • Third Printing Operator's Manual Work Area Safety Collision Hazards Do not lower the platform unless the Be aware of limited sight area below is clear of distance and blind spots personnel and when driving or operating. obstructions. Be aware of extended platform position when moving the machine.
  • Page 20 Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual. Be sure all decals are in place and legible.
  • Page 21 Second Edition • Third Printing Operator's Manual Work Area Safety Outrigger Safety Explosion Hazards Keep sparks, flames, and Tip-over Hazards lighted tobacco away from batteries. Batteries emit Do not lower the outriggers unless the machine is explosive gas. on a firm surface. Avoid drop-offs, holes, unstable or slippery surfaces and other possible hazardous The battery tray should conditions.

  • Page 22: Legend

    Operator's Manual Second Edition • Third Printing Legend Legend Platform entry gate 10 Ground controls side covers 16 Outrigger footpad (if equipped with outriggers) Platform guard rails 11 Hydraulic tank (behind cover) 17 Steer tire Lanyard anchorage points 12 Tilt alarm (behind cover) 18 Engine side covers Platform extension lock 13 Hydraulic oil level indicator...

  • Page 23: Controls

    Second Edition • Third Printing Operator's Manual Controls Controls The ground control station is to be used as a means to raise the platform for function tests and for storage purposes. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform.
  • Page 24 Operator's Manual Second Edition • Third Printing Controls Ground Control Panel LCD readout screen Lift function enable button Hour meter The hour meter displays the number of hours Press this button to activate the lift function. the machine has operated. Platform up button diagnostic display Press this button and the platform will raise.
  • Page 25 Second Edition • Third Printing Operator's Manual Controls Platform Control Panel Part No. 1305661GT ™ -2669RT • GS ™ -3369RT • GS ™ -4069RT...
  • Page 26 Operator's Manual Second Edition • Third Printing Controls Platform Control Panel Machine on incline button with indicator light: Low speed operation for inclines Outrigger auto level button Press this button to select low speed operation Press this button to activate the auto level for inclines.
  • Page 27 Second Edition • Third Printing Operator's Manual Controls 13 Thumb rocker switch for steer function Press the left side of the thumb rocker and the machine will steer to the left. Press the right side of the thumb rocker and the machine will steer to the right.

  • Page 28: Inspections

    Operator's Manual Second Edition • Third Printing Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 29 Second Edition • Third Printing Operator's Manual Inspections Pre-operation Inspection  Safety arm  Platform extension  Be sure that the operator’s manual is  Scissor pins and retaining fasteners complete, legible and in the storage container located in the platform. ...
  • Page 30 Operator's Manual Second Edition • Third Printing Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service.
  • Page 31 Second Edition • Third Printing Operator's Manual Inspections At the Ground Controls Test the Up/Down Functions The audible warnings on this machine and the Select a test area that is firm, level and free of standard horn all come from the same central hazards.
  • Page 32 Operator's Manual Second Edition • Third Printing Inspections Test the Tilt Sensor Operation At the Platform Controls Note: Perform this test from the ground with the platform controller. Do not stand in the platform. Test Emergency Stop 10 Fully lower the platform. 17 Push in the platform red Emergency Stop button to the off position.
  • Page 33 Second Edition • Third Printing Operator's Manual Inspections Test Up/Down Functions and Function Test the Steering Enable Note: When performing the steer and drive function tests, stand in the platform facing the 20 Start the engine. steer end of the machine. 21 Activate the up/down rocker switch in the 26 Press and hold the function enable switch on direction indicated by the blue arrow.
  • Page 34 Operator's Manual Second Edition • Third Printing Inspections Test Drive and Braking Test Limited Drive Speed 29 Press and hold the function enable switch on 33 Press and hold the lift function enable button. the control handle. Raise the platform approximately 7.5 ft / 2.28 m from the ground.
  • Page 35 Second Edition • Third Printing Operator's Manual Inspections Test Auxiliary Power Test the Outrigger System (if equipped) 36 Push and hold the lift function enable button 40 Push and hold the auto level button. and raise the platform approximately 2 ft / 60 cm. 37 Push in the red Emergency Stop button to shut 41 Activate the up/down rocker switch in the off the engine.
  • Page 36 Operator's Manual Second Edition • Third Printing Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris Do Not Operate Unless:  sloped surfaces  unstable or slippery surfaces You learn and practice the principles of safe ...
  • Page 37 1311471 Label – Danger,Tip, GS69 Foam 82561 Danger – Crushing Hazard Filled, Front 82666 Label - Forklift Pocket T114635 Label – Wheel Load, GS-2669RT 82793 Instructions – Operating Instructions, T114636 Label – Wheel Load, GS-3369RT Ground T114637 Label – Wheel Load, GS-4069RT 97602 Warning –...
  • Page 38 Operator's Manual Second Edition • Third Printing Inspections 1294707 31060 31060 72086 28160 229827 52475 229827 72186 114202 229427 72086 1294319* 1299263** T114635*** 52475 1272843* T114636*** 114202 T114637*** 52475 97602 1311471** 82666 31788 82561 82666 72086 229427 72186 1263543 1301217 82793 1294707 114258...

  • Page 39: Operating Instructions

    Second Edition • Third Printing Operator's Manual Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s manual.
  • Page 40 Operator's Manual Second Edition • Third Printing Operating Instructions Emergency Stop Diesel models Press the engine start button. Push in the red Emergency Stop button to the off position at the ground controls or the platform Note: In cold condition, 50°F / 10°C and below, controls to stop all machine functions and turn the push and hold the glow plug button for 5 to engine off.
  • Page 41 Second Edition • Third Printing Operator's Manual Operating Instructions Operation from Ground To Position Platform Push and hold the lift function Turn the key switch to ground control. enable button. Pull out both ground and platform red Activate the up/down rocker switch Emergency Stop buttons to the on position.
  • Page 42 Driving on a slope Determine the slope and side slope ratings for the Machine on incline symbol: Low range machine and determine the slope grade. operation for inclines. Maximum slope rating, stowed position: GS-2669RT 22° Indicator Light On Red GS-3369RT 19° GS-4069RT 19°...
  • Page 43 Second Edition • Third Printing Operator's Manual Operating Instructions To Extend and Retract Platform To determine the slope grade: Measure the slope with a digital inclinometer OR Lift the platform extension lock handles to the use the following procedure. horizontal position. You will need: Push the platform extension lock handles to extend the platform to the desired position.
  • Page 44 Operator's Manual Second Edition • Third Printing Operating Instructions Outrigger Operation (if equipped) Auxiliary Power At the Ground Controls Position the machine below the desired work area. Push and hold the lift function enable button and activate the down function. Note: The engine must be running for the outriggers to operate.
  • Page 45 Second Edition • Third Printing Operator's Manual Operating Instructions After Each Use Tilt Sensor Activation Settings Tilt Sensor Activation Settings Select a safe parking location—firm level surface, clear of obstruction and traffic. Chassis Angle on Wheels Lower the platform. Chassis Angle (side to side) 2°...

  • Page 46: Transport And Lifting Instructions

    Genie customers needing to containerize any  Be sure the winch line is lift or Genie product should source a qualified properly secured to the freight forwarder with expertise in preparing, drive chassis tie points loading and securing construction and lifting and the path is clear of all equipment for international shipment.
  • Page 47 Second Edition • Third Printing Operator's Manual Transport and Lifting Instructions Securing to Truck or Trailer for Use chains or straps of ample load capacity. Transit Turn the key switch to the off position and remove the key before transporting. Always chock the machine wheels in preparation for transport.
  • Page 48 Operator's Manual Second Edition • Third Printing Transport and Lifting Instructions Center of gravity X Axis Y Axis 42.5 in 30.9 in GS-2669RT without outriggers 108.01 cm 78.5 cm 42.6 in 31.4 in GS-3369RT without outriggers 108.2 cm 79.8 cm 38.8 in...

  • Page 49: Maintenance

    Second Edition • Third Printing Operator's Manual Maintenance Maintenance Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level Observe and Obey: can damage engine components.
  • Page 50 Operator's Manual Second Edition • Third Printing Maintenance Diesel Fuel Requirements Check the Hydraulic Oil Level Satisfactory engine performance is dependent on Maintaining the hydraulic oil at the proper level is the use of a good quality fuel. The use of a good essential to machine operation.
  • Page 51 Second Edition • Third Printing Operator's Manual Maintenance Check the Batteries Check the Engine Coolant Level Proper battery condition is essential to good Maintaining the engine coolant at the proper level machine performance and operational safety. is essential to engine service life. Improper coolant Improper fluid levels or damaged cables and level will affect the engine’s cooling capability and connections can result in component damage and...
  • Page 52 Operator's Manual Second Edition • Third Printing Maintenance Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine. Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service.

  • Page 53: Specifications

    AC outlet in platform Standard -29° C to 49° C temperature Platform dimensions Continuous improvement of our products is a Genie policy. Product specifications are subject to change Platform length x width 110 in x 63 in 2.79 x 1.6 m without notice or obligation.
  • Page 54 AC outlet in platform Standard -29° C to 49° C temperature Platform dimensions Continuous improvement of our products is a Genie Platform length x width 110 in x 63 in 2.79 x 1.6 m policy. Product specifications are subject to change...
  • Page 55 AC outlet in platform Standard -29° C to 49° C temperature Platform dimensions Continuous improvement of our products is a Genie Platform length x width 110 in x 63 in 2.79 x 1.6 m policy. Product specifications are subject to change...

This manual is also suitable for:

Gs-3369rtGs-4069rt

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