rotork CK Series Use And Installation Manual
Modular design electric valve actuators
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Also See for CK Series:
- Installation manual (56 pages) ,
- Startup manual (18 pages) ,
- Startup manual (16 pages)
Table of Contents
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Table of Contents
Related Manuals for rotork CK Series
Summary of Contents for rotork CK Series
- Page 1 Range Safe Use and Installation Manual Modular Design Electric Valve Actuators...
- Page 2 CK Range Safe Use and Installation Manual...
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Page 3: Table Of Contents
Table of Contents Introduction Commissioning Atronik Interface Safety Centronik Interface Standards and Directives Centronik Navigation Competency 9.3.1 Local Selector input Commissioning 9.3.2 Setting Tool Input Warnings Centronik Feedback 9.4.1 Arrow Identification Transport and Storage 9.4.2 Confirmation Feedback 9.4.3 Torque/Limit Setting Actuator Identification Basic Mechanical Switch Mechanism Setting CK Standard... -
Page 4: Introduction
This works and the information it contains are the belonging to Rotork. Such information is supplied solely property of Rotork. The information it contains shall not for the purpose of assisting users of the CK Range of valve be reproduced or disclosed, in whole or in part without actuators in its installation and maintenance. -
Page 5: Safety
WARNING: Unexpected Start up settings might cause damage to valves or other property. Rotork will not be held liable for any consequential damage. Actuator may start and operate at any time when power is applied. This will be dependent on remote control signal status and actuator configuration. -
Page 6: Transport And Storage
In the unfortunate event of your actuator receiving an impact, the actuator should be inspected by a Rotork trained technician (for transportation purposes, handwheels are supplied separately). If your actuator cannot be installed immediately, store it in a clean, dry ventilated location that is off the floor and protect it from dust and dirt. -
Page 7: Actuator Identification
The actuator name plate will enable you to identify your unit. Facility Address Example below: Actuator Model Serial Number Maximum Torque Minimum Torque www.rotork.com Output Speed (RPM) Lubricant Temperature Range Manufacturing Date Enclosure Rating Unit Barcode (Factory Use) QR Code... -
Page 8: Ck A Atronik
The Atronik name plate will enable you to identify your unit. Model Example below: Serial Number Power Supply Customer Supply Backup Supply P max Supplied and Tested by Rotork Model : ATRONIK Wiring Diagram Serial nº : S0000000102 Internal Diagram Power supply : 3~380V/50Hz Cust. -
Page 9: Ck C Centronik
Actuator Identification Centronik Centronik Name Plate Conduit Entries Protective Earth Connection Switch Mechanism Cover (M6x1p x 10 Deep) Plug and socket housing Motor Centronik Interface Hand / Auto lever Hand Wheel Centronik Module Nameplate Mark Description The Centronik name plate will enable you to identify your unit. Model Example below: Serial Number... -
Page 10: Preparing The Drive Bush
Preparing the Drive Bush Drive Bush - Type A Coupling: Please see Publication PUB111-001 for thrust/torque allowances. (Note: CK30/60 actuators may be fitted with a F07/FA07 flange adaptor, in which case this will need to be removed before the below procedure is carried out). Turn the actuator onto its side, removing the hex head screws holding the thrust base (1) onto the actuator. -
Page 11: Drive Bush - Type B Coupling
Preparing the Drive Bush Drive Bush - Type B Coupling: Please note: Type B couplings are NOT suitable for axial loads/forces 5.2.1 Disassembly Turn the actuator onto its side. Type B3 and B4: Using a suitable tool, remove the circlip (1) whilst pulling the drive bush (2) out. -
Page 12: Mounting The Actuator
Mounting the Actuator CAUTION: Do not lift the actuator/valve combination via the actuator. Always lift the combination via the valve. Each lift must be assessed on an individual basis. WARNING: Always ensure that the actuator weight is supported from the actuator body and not the Atronik or Centronik control module. -
Page 13: Mounting The Actuator - Rising Stem Valves
Mounting the Actuator Mounting the Actuator - Actuator Sealing Rising Stem Valves Ensure that the sealing cap and o-ring assembly is securely fitted 6.2.1 Fitting the actuator and base as a combined unit to prevent moisture ingress into the centre column of the actuator. - all sizes Fit the machine drive bush as described in Section 5.1 into the thrust base assembly. -
Page 14: Cable Connections
For unit specific wiring, please refer to the provided wiring diagram. These can also be downloaded from www.rotork.com WARNING: For units including an internal heater. It is important to isolate the heater supply when heating is not required. -
Page 15: Earth/Ground Connections
Cable Connections Operating Your Actuator Terminal block layout contd. Operating by Hand A switch or circuit breaker must be included in the wiring CAUTION: Under no circumstances should any installation to the actuator. The switch or crcuit breaker must additional lever device such as a wheel-key or wrench be meet the relevant requirements of IEC60947-1 and IEC60947-3 applied to the handwheel in order to develop more force and be suitable for the application. -
Page 16: Commissioning
Commissioning Atronik Interface A Status Indication B Open C Close D Remote Stop Local A Open Limit B Close Limit C Intermediate Travel D Fault Condition CK Range Safe Use and Installation Manual... -
Page 17: Centronik Interface
Commissioning Centronik Interface A IrCK Transmitter / Receiver B Open C Close D Remote Stop Local OPEN LIM DEMO A Bluetooth ® Connection B Infrared Connection C Configuration Mode IrCK D Communication Feedback Valve Position Current Menu SETTINGS G Sub Menu / Setting Value LIMITS Keeping the World Flowing... -
Page 18: Centronik Navigation
Commissioning Centronik Navigation The Centronik Control Module can be configured using two different input methods. An optional Bluetooth Setting Tool provides a handheld solution compatible with Infrared or optional Bluetooth communication. Alternatively the local selector knobs can be used to navigate in the same way. Be sure to read and understand the equivalent input commands. -
Page 19: Centronik Feedback
Commissioning Centronik Feedback The Centronik display interface includes various features that provide feedback to the operator. This ensures that changes to the configuration of the actuator can be confirmed and validated during the commissioning process. 9.4.1 Arrow Identification During general menu navigation, each submenu/setting will have a set of behaviour arrows associated with it. -
Page 20: Basic Mechanical Switch Mechanism Setting
Commissioning Basic Mechanical Switch Mechanism Setting 9.5.1 Instructions WARNING: Isolate all power to the actuator unless explicitly instructed otherwise. Remove the four M6 cap screws retaining the switch mechanism cover. Note: Consult wiring to determine specification of switches fitted. A 5mm Allen (Hex.) key and 0.8 x 4mm flat screwdriver are required to perform commissioning of the CK Mechanical Switch Mechanism. -
Page 21: Set Position Limits
Commissioning 9.5.2 Set Position Limits OLS Indicator Window G OLS Adjustment Screw H Drive Clutch Shaft CLS Indicator Window CLS Adjustment Screw CAUTION: The main power supply must be maintained during the commissioning process for CK , CK and CK actuators. - Page 22 Commissioning 8) Move the actuator to the valve OPEN position using the handwheel. 9) Using a flat screwdriver, depress the Drive Clutch Shaft and rotate to the “Set” position as shown on the switch mechanism faceplate. 10) The OLS Adjustment Screw must now be rotated to engage the open limit switch inside the switch mechanism.
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Page 23: End Of Travel Action
Relay settings are determine by a combination of A, B and C. RELAY B Relay Conditions Refer to PUB111-110 for relay setting information. RELAY C SERVICE Service For Rotork Service use only. Do not adjust switch position. Keeping the World Flowing... -
Page 24: Centronik
Commissioning 9.6.3 Centronik For CK or CK actuators fitted with a Mechanical Switch Mechanism, the required end of travel action (torque or position) is determined by the [ACTION] setting within the Centronik configuration. All other limit functions will not be available as they need to be intrusively set on the mechanism. -
Page 25: Digital Switch Mechanism Setting
Commissioning Digital Switch Mechanism Setting 9.7.1 Entering Configuration mode Access to configuration mode will vary depending on the navigation method employed. To access configuration mode with the local selector, ensure the actuator is in Stop mode and input the following sequence: Each command input must be completed within one second of the last and the selector knob must return to its default rest position between each input. -
Page 26: Menu Navigation
Commissioning 9.7.3 Menu Navigation The menu map below provides direction for the basic setting and commissioning of a CK or CK actuator equipped with a Digital Switch Mechanism and Centronik Control Module. USER X MAIN.MENU LANGUAGE SETTINGS LIMITS CLOSE.SET DIRECTION ACTION SEAT.TORQ SET.LIMIT. - Page 27 Commissioning Main Menu > Settings > Limits Limits > Open Settings [OPEN.SETT.] The Limits menu details all of the appropriate settings to Action [ACTION] control the conditions for stopping actuator movement. Press to edit, select preferred option using Use the menu map on the previous page to follow the menu Seat Limit or Seat Torque and press to save selection.
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Page 28: Secondary Function Setting
CK Range actuators can be provided with optional add-ons that provide extra functionality. For instruction on setting secondary functions, please refer to the following documents which are available on www.rotork.com CK Standard and CK - refer to PUB111-003 and CK... -
Page 29: Disposal / Recycling
11 Disposal / Recycling 12 Environmental User advice on disposal of your product at the end of its Standard CK actuators are suitable for applications where life. Please see table below. In all cases check local authority vibration and shock severity does not exceed the following: regulation before disposal. -
Page 30: Components Of The Modular Ck Actuator Design
CK & CK - no control module Separate the base from the actuator for faster maintenance & CK - Atronik control module Rotork Bluetooth ® Setting Tool Pro & CK - Centronik control module View, adjust and extract data from Centronik control... - Page 31 Modular Actuator Design Keeping the World Flowing...
- Page 32 As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without prior notice. Published data may be subject to change. For the very latest version release, visit our website at www.rotork.com PUB111-007-00 The name Rotork is a registered trademark.
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