ABB Aztec ATS430 Operating Instructions Manual

ABB Aztec ATS430 Operating Instructions Manual

Turbidity sensor

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A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N
Aztec ATS430
Turbidity sensor
Introduction
The ATS430 sensor is a rugged, reliable instrument designed to measure
the turbidity and suspended solids content of water.
The sensor is designed for use with the ABB AWT440 multi-input
transmitter featuring EZLink connection. EZLink enables new or
replacement sensors to be easily connected without the need to power
down the transmitter.
Sales
Service
Measurement made easy

For more information

Publications for the associated Aztec AWT440
transmitter are available for free download from
www.abb.com/measurement (see links and
reference numbers below) or by scanning this code:
Aztec AWT440 multi-input transmitter
Commissioning Instruction
Aztec AWT440 multi-input transmitter
Data Sheet
search for or click on:
CI/AWT440-EN
DS/AWT440-EN

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Table of Contents
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Summary of Contents for ABB Aztec ATS430

  • Page 1: For More Information

    (see links and The sensor is designed for use with the ABB AWT440 multi-input reference numbers below) or by scanning this code: transmitter featuring EZLink connection. EZLink enables new or replacement sensors to be easily connected without the need to power down the transmitter.
  • Page 2: Table Of Contents

    1-Point calibration ..........18 6.4.3 2-Point calibration ..........19 6.4.4 In process calibration ........20 6.4.5 Sample collection ..........20 6.4.6 Collection complete ...........21 6.4.7 Manual coefficient ..........22 Calibration log ..............22 2 OI/ATS430–EN Rev. H | Aztec ATS430 | Turbidity sensor...
  • Page 3: Health & Safety

    Directive as the target for all IEC61010-1:2010 3rd edition 'Safety Requirements for Electrical future product design and component purchasing. Equipment for Measurement, Control and Laboratory Use' and complies with US NEC 500, NIST and OSHA. Aztec ATS430 | Turbidity sensor | OI/ATS430–EN Rev. H 3...
  • Page 4: System Overview

    Feature Sensor end cap Sensor body (see Table 2.2 for body and end cap material options) Sensor cable, 5-way, including M12 connector EZLInk connector Table 2.1 Sensor – component descriptions 4 OI/ATS430–EN Rev. H | Aztec ATS430 | Turbidity sensor...
  • Page 5: Installation

    Fig. 3.1 Siting the sensor 3.2 Sensor dimensions Dimensions in mm (in.). 1000 (39) (0.40) (7.09) 10000 (393) nominal 40 (1.57) 1 in. BSP thread (5.90) Fig. 3.2 Sensor dimensions Aztec ATS430 | Turbidity sensor | OI/ATS430–EN Rev. H 5...
  • Page 6: Mounting / Cleaning Options

    Maximum distance from flange sealing face to pipe I/D must not exceed 70 mm (2.75 in.). Table 3.1 ATS430 sensor mounting / cleaning options Fig. 3.3 ATS430 sensor mounting / cleaning options 6 OI/ATS430–EN Rev. H | Aztec ATS430 | Turbidity sensor...
  • Page 7: Sensor Setup - First-Time Installation

    To re-configure an existing sensor (after first-time installation), enter the Configuration level (see Section 5.1, page 9) via the Operator Page – refer to transmitter Operating instructions OI/AWT440-EN for Operator Page details and navigation. Aztec ATS430 | Turbidity sensor | OI/ATS430–EN Rev. H 7...
  • Page 8: Sensor Setup

    Range Low Clean Interval Menu Back Select Sensor Setup Proceed with sensor setup – see Section 6.1, page 10 for parameter options. Exit Select Press the key (below the Select prompt). 8 OI/ATS430–EN Rev. H | Aztec ATS430 | Turbidity sensor...
  • Page 9: Sensor Setup

    Returns all settings back to default values. *Displayed only if Clean Interval is set to Off Clean Mechanism is set to External. **Displayed only if Clean Type is set to Pulsed. Aztec ATS430 | Turbidity sensor | OI/ATS430–EN Rev. H 9...
  • Page 10: Calibration

    Restores default values to their factory settings. Restore Defaults Hold Outputs Enable / disable the Hold Outputs function. If enabled, the Enabled current outputs and alarm functions are held during calibrations. 10 OI/ATS430–EN Rev. H | Aztec ATS430 | Turbidity sensor...
  • Page 11: Sensor Verification

    To avoid damage to the wiper arm, wiping is disabled automatically while the sensor is Fig. 6.1 Using the verification tool inserted in the verification tool. Aztec ATS430 | Turbidity sensor | OI/ATS430–EN Rev. H 11...
  • Page 12: Initiating The Verification At The Transmitter

    Sensor Verification Verification Verification Value 1001 NTU 4000 NTU 1000 NTU Procedure Pass Next Edit Exit Press the key (below the Edit prompt) to enter the value of the verification puck. 12 OI/ATS430–EN Rev. H | Aztec ATS430 | Turbidity sensor...
  • Page 13: Turbidity Calibration

    The calibration pot excludes ambient light that can affect 1400 NTU the measurement. 1000 NTU — For low level applications (less than 50 NTU) that use the ABB Procedure Failed flowcell (ATS4000741) The interior properties (dimensions and surface finish) of Exit the flowcell and calibration pot are comparable, resulting in a matched calibration.
  • Page 14 (a combined pull and twist action is the easiest withdrawal method). Rinse all items with water and dry thoroughly with tissue (not supplied). 200 ml (6.76 fl. oz) formazin Fig. 6.2 Calibration using the optional calibration pot 14 OI/ATS430–EN Rev. H | Aztec ATS430 | Turbidity sensor...
  • Page 15: 1-Point Calibration

    Edit key (below the OK prompt) to confirm the selection and use the existing offset, or select Remove Offset to remove the offset (an offset of 0 NTU is assumed). Aztec ATS430 | Turbidity sensor | OI/ATS430–EN Rev. H 15...
  • Page 16: 2-Point Calibration

    (below the Exit prompt) to return to the main menu. The Turbidity screen is displayed: The 1-point calibration is now complete. Turbidity Cal Calibration Type 1-Point Cal Next Edit 16 OI/ATS430–EN Rev. H | Aztec ATS430 | Turbidity sensor...
  • Page 17: Suspended Solids

    Place in Low Sol — Manual coefficient: allows the user to input a coefficient 0.000 NTU obtained from data analyzed in the lab – refer to Section 6.4.7, page 22. Abort Continue Aztec ATS430 | Turbidity sensor | OI/ATS430–EN Rev. H 17...
  • Page 18: Suspended Solids Calibration

    TSS Cal and press the Min   0.000 key (below the Select prompt) to enter the calibration menus. Next Press the key (below the OK prompt) once the value has been entered. 18 OI/ATS430–EN Rev. H | Aztec ATS430 | Turbidity sensor...
  • Page 19: 2-Point Calibration

    If the calibration is successful the next screen displays the new slope. Press the key (below the Exit prompt) to return to the main menu. The 2-point calibration is now complete. Aztec ATS430 | Turbidity sensor | OI/ATS430–EN Rev. H 19...
  • Page 20: In Process Calibration

    The value of the sample turbidity is now stored. Proceed to Section 6.4.6 (Sample collection) to start the second part of the calibration once the suspended solids value has been determined. 20 OI/ATS430–EN Rev. H | Aztec ATS430 | Turbidity sensor...
  • Page 21: Collection Complete

    Yes. To retain the memory of the previous calibrations (adaptive calibration to fine tune the existing suspended solids calibration) select No. Aztec ATS430 | Turbidity sensor | OI/ATS430–EN Rev. H 21...
  • Page 22: Manual Coefficient

    The Calibration Complete screen is displayed. Press the key (below the Next prompt) to return to the main menu. The calibration is now complete. 22 OI/ATS430–EN Rev. H | Aztec ATS430 | Turbidity sensor...
  • Page 23: Maintenance

    11. Replace the sensor in the sample. 12. Refer to Section 5.1, page 9 to reset the wiper lifetime. Aztec ATS430 | Turbidity sensor | OI/ATS430–EN Rev. H 23...
  • Page 24: Diagnostic Messages

    Cal In Progress A calibration is in progress. In Recovery The sensor is in recovery mode after performing a calibration. Clean Progress The wiper is currently cleaning. Clean Inhibited Wiping is inhibited. 24 OI/ATS430–EN Rev. H | Aztec ATS430 | Turbidity sensor...
  • Page 25: Specification

    To achieve the best accuracy at low levels a two-point calibration is advised. Tested in accordance with BS ISO 15839: 2003. DS/ATS430-EN Rev. E Aztec ATS430 | Turbidity sensor | OI/ATS430–EN Rev. H 25...
  • Page 26: Spares And Accessories

    ATS4000698 Replacement puck, high (wiper) (typically 2500 NTU) ATS4000643 ATS430 sensor calibration coupling agent (15 ml) Table 9.5 Replacement parts for ATS430 sensor calibration and verification kit (part no. ATS4000650) 26 OI/ATS430–EN Rev. H | Aztec ATS430 | Turbidity sensor...
  • Page 27: Appendix A - Principle Of Operation

    (Total Dissolved Solids) and nonfilterable matter (Total Suspended Solids) in water: ASTM, 2010. ASTM D5907-10. For a detailed explanation of the measurement of turbidity and suspended solids, refer to white paper WP/ANAINST/002-EN Aztec ATS430 | Turbidity sensor | OI/ATS430–EN Rev. H...
  • Page 28 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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