Hitachi Microlok II Installation, Operation And Troubleshooting Manual

Hitachi Microlok II Installation, Operation And Troubleshooting Manual

Serial-to-ethernet converter
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SM 6800O
1000 Technology Drive, Pittsburgh, PA 15219
645 Russell Street, Batesburg, SC 29006
®
Microlok II
Serial-to-Ethernet Converter
(SEC)
STS Part No.
N16920401
Installation
Operation
Troubleshooting

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Summary of Contents for Hitachi Microlok II

  • Page 1 SM 6800O 1000 Technology Drive, Pittsburgh, PA 15219 645 Russell Street, Batesburg, SC 29006 ® Microlok II Serial-to-Ethernet Converter (SEC) STS Part No. N16920401 Installation Operation Troubleshooting...
  • Page 3 Serial-to-Ethernet Converter (SEC) Proprietary Notice This document and its contents are the property of Hitachi Rail STS, formerly known as Ansaldo STS, and Union Switch & Signal Inc. hereinafter STS). This document has been furnished to you on the following conditions: no right or license under any patents or any other proprietary right in respect of this document or its content is given or waived in supplying this document.
  • Page 4: Revision History

    ® Microlok II Serial-to-Ethernet Converter (SEC) Revision History Rev. Date Nature of Revision Original January 2008 Initial Issue March 2019 Hitachi Rail STS Branding Copyright 2019 SM6800O Rev. 1, March 2019...
  • Page 5: Table Of Contents

    ® Microlok II Serial-to-Ethernet Converter (SEC) Table of Contents 1 0BGeneral Information ....................1-1 1.1 7BSafety Summary ......................1-1 1.2 8BAbbreviations and Acronyms ................... 1-1 1.3 9BSpecifications ........................1-2 2 1BGeneral Description ....................2-1 3 2BInstallation and Configuration ................. 3-1 3.1 10BPower Source Cable Configuration ................
  • Page 6 ® Microlok II Serial-to-Ethernet Converter (SEC) 5.2.5 Gateway ........................5-4 5.2.6 Broadcast ........................5-4 5.2.7 Learn ........................5-4 5.2.8 Port ........................5-5 5.2.9 Pair ........................5-5 5.3 Static Routing Table ......................5-5 5.3.1 UDP Section Options ....................5-5 5.3.2 TCP Section Options ....................5-6 5.4 HMAC Section Options ......................
  • Page 7 Figure 3-1 - Power and WAGO Connectors .................. 3-1 Figure 3-2 - DB-9 Connector on the SEC ..................3-2 Figure 3-3 - SEC Wired to the Power Source, Microlok II, and PC ..........3-4 Figure 3-4 - Accessing the Internet Options on Internet Explorer Version 6........3-5 Figure 3-5 - Connections Tab on the Internet Options Box ............
  • Page 8 List of Tables Table 1-1 - Operating Specifications ..................... 1-2 Table 1-2 - Mechanical Specifications ................... 1-2 Table 3-1 - SEC to Microlok II Connections ................... 3-2 Table 5-1 - Factory Configuration File ................... 5-1 Table 6-1 - Parts List ........................6-1 Copyright 2019 SM6800O Rev.
  • Page 9: General Information

    Serial-to-Ethernet Converter (SEC). The SEC is a device that converts Microlok II serial coded data to Ethernet coded data. This allows Microlok II to be connected to an internal or external network utilizing Microlok II Peer protocol to communicate vital and non-vital messages.
  • Page 10: Table 1-1 - Operating Specifications

    User Datagram Protocol Union Switch & Signal volts direct current Specifications The Microlok II SEC meets all applicable environmental, EMI, and vibration tolerance specifications. The operating specifications for the N16920401 SEC are shown in Table 1-1 Table 1-1 - Operating Specifications...
  • Page 11: Figure 1-1 - Overall Dimensions Of The Sec

    ® Microlok II Serial-to-Ethernet Converter (SEC) Height 6.77 in. (17.2 cm) Width 4.41 in. (11.2 cm) (not including the DIN rail Mounting Tabs) Depth 1.38 in. (3.5 cm) Weight 0.74 lb. (337g) for the wholly assembled unit. Mounting Standard DIN Rail Mount 1.38”...
  • Page 12 ® Microlok II Serial-to-Ethernet Converter (SEC) Copyright 2019 SM6800O Rev. 1, March 2019...
  • Page 13: General Description

    The Serial-to-Ethernet Converter (SEC) provides Ethernet network connectivity to Microlok II units. The SEC converts the Microlok II Peer messages from the Microlok II serial ports to Ethernet data which is then available to other devices across an Ethernet network. The SEC thus enables the routing of Microlok II Peer messages using the TCP and UDP network protocols.
  • Page 14: Figure 2-1 - Sec Front Panel

    ® Microlok II Serial-to-Ethernet Converter (SEC) Figure 2-1 - SEC Front Panel Copyright 2019 SM6800O Rev. 1, March 2019...
  • Page 15: 2Binstallation And Configuration

    ® Microlok II Serial-to-Ethernet Converter (SEC) Installation and Configuration This section describes the minimum system requirements for installing and configuring an SEC. To install the SEC the following equipment is required: • A PC with Internet Explorer Version 6.0 or higher. (These procedures are written for Internet Explorer 6, if your PC uses a different version of Internet Explorer;...
  • Page 16: 11Bserial Cable Configuration

    DB-9 connector which is connected to the Serial Connection port on the front panel of the SEC. The serial cable on the Microlok II end must have RTS (Request to Send) and DCD (Data Carrier Detect) jumpered together (see Table 3-1) (Refer to the Microlok II manuals The SEC’s...
  • Page 17: 13Binstalling The Sec Unit

    The SEC mounts on a standard DIN rail. The serial connection of the SEC must connect to a serial connector on the Microlok II unit using the proper cable, so the unit should be mounted no more than 50 feet away from the Microlok II unit.
  • Page 18: 14Bconfiguring Internet Explorer To Access The Sec Configuration Screens

    STANDARD ETHERNET CABLE Figure 3-3 - SEC Wired to the Power Source, Microlok II, and PC Configuring Internet Explorer to Access the SEC Configuration Screens To be able to use Internet Explorer to access the configuration functions of the SEC, you may need to do one or both of the following: •...
  • Page 19: Figure 3-4 - Accessing The Internet Options On Internet Explorer Version 6

    ® Microlok II Serial-to-Ethernet Converter (SEC) Figure 3-4 - Accessing the Internet Options on Internet Explorer Version 6. 2. In the Internet Options pop up box, click on the Connections tab. (See Figure 3-5 3. In the Connections tab, click on the LAN Settings button.
  • Page 20: Figure 3-5 - Connections Tab On The Internet Options Box

    ® Microlok II Serial-to-Ethernet Converter (SEC) Figure 3-5 - Connections Tab on the Internet Options Box Copyright 2019 SM6800O Rev. 1, March 2019...
  • Page 21: Figure 3-6 - Lan Settings Pop-Up Box

    ® Microlok II Serial-to-Ethernet Converter (SEC) 4. The LAN Settings pop-up box will open ( Figure 3-6 ). If the “Use a proxy server for your LAN” is unchecked, leave it unchecked, and skip Steps 5 and 6. If the box is checked, proceed with Steps 5 and 6.
  • Page 22: Deleting Saved Temporary Internet Files

    ® Microlok II Serial-to-Ethernet Converter (SEC) 6. In the Proxy Settings pop-up (XFigure 3-7X), type 169.254.* in the Exceptions text box. 7. Click OK on all open pop-up boxes to close them. Internet is now ready to access the SEC.
  • Page 23: Figure 3-8 - Internet Explorer Internet Options Dialog Box

    ® Microlok II Serial-to-Ethernet Converter (SEC) Figure 3-8 - Internet Explorer Internet Options Dialog Box 4. Click on Delete Files button in the Temporary Internet files area. In response the system will display a confirmation box asking if you want to delete the temporary Internet files...
  • Page 24: 15Bconnecting A New Sec To A Pc For Configuration

    ® Microlok II Serial-to-Ethernet Converter (SEC) Connecting a New SEC to a PC for Configuration You access the SEC configuration screen just as you would access a web site using a PC and Internet Explorer. During the initial installation of the SEC, you must access the unit's configuration screens directly through its Ethernet port or through a hub or network switch that has no other unconfigured SECs connected to it.
  • Page 25: Figure 3-11 - Sec Login Dialog

    ® Microlok II Serial-to-Ethernet Converter (SEC) From the SEC configuration page you can view current network settings and access links to functions for reconfiguring the unit. Use the following procedure to access the SEC configuration page. 1. Using Internet Explorer, type the IP address, 169.254.1.10, into the address box of the browser and press the Enter key on your keyboard.
  • Page 26: 17Bconfiguring The Sec

    ® Microlok II Serial-to-Ethernet Converter (SEC) 2. Enter advanced or the user name, and objctl for the password. The system will display the SEC configuration page ( Figure 3-12 Figure 3-12 - SEC Configuration Home Page In addition to a link to the Advanced Tools page, the SEC configuration page displays the part number and software version of the SEC, the MAC address, IP address, Subnet Mask, and Gateway address.
  • Page 27: Figure 3-13 - Sec Advanced Tools Page

    ® Microlok II Serial-to-Ethernet Converter (SEC) NOTE Before proceeding with this procedure, delete Internet Explorer's saved temporary Internet files. See Section 3.5.2 for the procedure. 1. Access the SEC configuration page. See Section for the procedure. 2. On the SEC configuration page, click on the Network Adapter Advanced Options link Figure 3-12 ).
  • Page 28: Figure 3-14 - Sec Flash0/Directory Page

    ® Microlok II Serial-to-Ethernet Converter (SEC) 3. Click on the Flash0 directory link. One or more files will appear on the screen as shown Figure 3-14 Figure 3-14 - SEC Flash0/Directory Page 4. Click on the niacfg.ini file to open it for editing. The system will download the file to the PC and open it with the PC’s text editor.
  • Page 29: Figure 3-15 - File Upload Page

    ® Microlok II Serial-to-Ethernet Converter (SEC) Figure 3-15 - File Upload Page d. While the file is uploading, the screen won’t change. When it is finished, the system displays the FLASH0 file list as shown in Figure 3-16 Figure 3-16 - FLASH0/Directory Page 8.
  • Page 30: Figure 3-17 - Back Button In Web Browser On Flash0/Directory Page

    ® Microlok II Serial-to-Ethernet Converter (SEC) Figure 3-17 - Back Button in Web Browser on FLASH0/Directory Page 9. Reset the SEC by clicking on the Reboot Digi button ( Figure 3-18 .) (Digi is the name of the electronic device in the SEC which stores the configuration files and includes the...
  • Page 31: 18Bsec Configuration Options

    ® Microlok II Serial-to-Ethernet Converter (SEC) After the SEC has been rebooted, it will use the new settings, including the IP address you specified in the edited niacfg.ini file. YELLOW LED (LINK STATUS) GREEN LED (NETWORK ACTIVITY/DIAGNOSTIC) Figure 3-19 - Digi Module Front View Showing Yellow and Green LEDs SEC Configuration Options 3.9.1...
  • Page 32: Figure 3-21 - Command Line Shell Window

    ® Microlok II Serial-to-Ethernet Converter (SEC) This section describes how to obtain and install a firmware upgrade from the manufacture. CAUTION There is no way to recover if the firmware is corrupted. To obtain and install the latest firmware image from the manufacturer, do the following: 1.
  • Page 33: 20Bidentifying Ip Addresses Of Digi-Based Devices On A Network

    ® Microlok II Serial-to-Ethernet Converter (SEC) 6. Type (none) after the prompt for your password as follows and press the Enter key: password: (none) NOTE Be sure to include the parentheses with the word none. The system will indicate that you have established an ftp connection with the following prompt: ftp>...
  • Page 34: Figure 3-22 - Digi Connect Me Tech Support Information Page

    ® Microlok II Serial-to-Ethernet Converter (SEC) If it should become necessary to acquire the IP address of an Ethernet port that is not known, you can use the Digi Discovery Utility to determine the port’s IP address. This utility can be downloaded using the following procedure: 1.
  • Page 35: 21Berasing The Existing Configuration File

    ® Microlok II Serial-to-Ethernet Converter (SEC) Figure 3-23 - Utilities Specific to Your Operating System 6. Download the executable utility, “Device Discovery Utility for Windows” by right-clicking on the link in the list and selecting “Save Target As …” In the file box, browse to or create a directory in which to save the utility and note that location for future use.
  • Page 36: Figure 3-24 - Erases Flash Function Password Dialog Box

    ® Microlok II Serial-to-Ethernet Converter (SEC) 2. Access the SEC Configuration Home Page. See Section for the procedure. 3. Click on the Network Adapter Advanced Options link ( Figure 3-12 4. On the Advanced Tools page, click on the Erase link (...
  • Page 37 ® Microlok II Serial-to-Ethernet Converter (SEC) 6. First, try to correct the problem by deleting the configuration file. If that works, upload a new configuration file. (See Section If deleting the configuration file does not correct the problem click the Erase Flash button.
  • Page 39 Figure 3-18 ) of the unit, click on Peer Routing Statistics. This will show statistics between the SEC and the Microlok II (serial data) for the Peer Routing. When the serial communication is working normally, the only statistics shown should be messages read from COM. If the BIT_RATE (the baud rate) is incorrect, additional statistics will be accumulated.
  • Page 40 ® Microlok II Serial-to-Ethernet Converter (SEC) Copyright 2019 SM6800O Rev. 1, March 2019...
  • Page 41: Factory Niacfg.ini File

    ® Microlok II Serial-to-Ethernet Converter (SEC) Application Guidelines This section of the manual presents the factory configuration file (niacfg.ini) and defines the configuration parameters in the file and their options. 5.1 Factory niacfg.ini File All SEC configuration options are specified in the niacfg.ini file that resides in a file system built into the SEC.
  • Page 42 ® Microlok II Serial-to-Ethernet Converter (SEC) [UDP] ################################################################### # Addresses are specified in the application as decimal. # Addresses are specified in this niacfg.ini file as hexadecimal. # Examples: # Application / niacfg.ini # Address 101 = 0065 # Address 202 = 00CA # The format of entries in this section are as follows: # <target ip address>:<target ip port>=<MLK PEER address list>...
  • Page 43: General Section Options

    This parameter is listed as BIT_RATE=38400 in the factory file. It sets the bit rate that the SEC uses to communicate with the Microlok II unit. The available options for bit rate are: 300, 600, 1200, 2400, 4800, 9600, 19200, 38400. In the absence of a value for this parameter in the configuration file, the Bit Rate will default to a value of 9600.
  • Page 44: Netmask

    In the factory file the Broadcast parameter is set to 1. the options for this parameter are 0 (disabled) or 1 (enabled). When a Microlok II Peer message is received from the COM port, the destination address in the message is compared to two internal tables. If the address is found in the tables, the message is directed to the appropriate Microlok II unit independent of the Broadcast setting.
  • Page 45: Port

    In the factory file the Port parameter is set to 60000. This identifies the UDP port on which the SEC will receive network Microlok II Peer messages. This is also the port used when a Broadcast message is sent (if the Broadcast parameter is enabled). This parameter is specified by network personnel.
  • Page 46: Tcp Section Options

    Serial-to-Ethernet Converter (SEC) • The mlk_addr is specified as <mlk_dest_addr>[:<mlk_source_addr>] 5.3.1.2 Network Adapter Configuration The Microlok II addresses have to be in 4-digit Hexadecimal notation. For example, Address 10 would be 000A, and Address 20 would be 0014 Example: • 192.168.1.16:60000=000A •...
  • Page 47: Hmac Section Options

    If the target IP is greater than the local IP, then it will try to connect to the target IP. If the local IP is greater than the target, then it will accept a connection from the target IP. 192.168.1.16 192.168.1.17 (IP ADDRESS) (IP ADDRESS) MICROLOK II A MICROLOK II B TCP/IP STATION_1 STATION_2 NETWORK MII.
  • Page 48 ® Microlok II Serial-to-Ethernet Converter (SEC) Entries in this section are specified as: HMAC=0 (0=HMAC disabled, 1=HMAC enabled) SERVER=0.0.0.0 (HMAC Key Server IP address. The Key Server distributes keys) PORT=5840 (HMAC Key Server IP port. Note: This must be the port number that the key server is running on) KEY.TIMEOUT=2000 (Time in milliseconds between HMAC Key heartbeat messages.
  • Page 49: Table 6-1 - Parts List

    ® Microlok II Serial-to-Ethernet Converter (SEC) Parts List For all but the parts shown in Table 6-1 there are no user replaceable components in the SEC. Table 6-1 lists the part number of the SEC and its replaceable components. Table 6-1 - Parts List...
  • Page 50 ® Microlok II Serial-to-Ethernet Converter (SEC) Copyright 2019 SM6800O Rev. 1, March 2019...
  • Page 51: 6Brail Team And Technical Support

    ® Microlok II Serial-to-Ethernet Converter (SEC) RAIL Team and Technical Support The Rapid Action Information Link Team (RAIL Team) is a group of experienced product and application engineers ready to assist you to resolve any technical issues concerning this product. Contact the RAIL Team in the United States at 1-800-652-7276 or by e-mail at railteam@hitachirail.com...
  • Page 52 ® Microlok II Serial-to-Ethernet Converter (SEC) Copyright 2019 SM6800O Rev. 1, March 2019...

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